Page 1: Table Of Contents
569J AIR- - COOLED CONDENSING UNITS 60 Hz, with PURON (R- - 410A) REFRIGERANT SIZES 07- -14 Installation, Start- -Up and CONTENTS SAFETY CONSIDERATIONS ....
Page 2: Safety Considerations
Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing 569J units. INSTALLATION GUIDELINE Replacement/Retrofit – R22 to Puron Replacement/retrofit installations require change-out of...
Page 3 Check existing liquid line size against sizing data in Table 5 or 6; replace with smaller lines when feasible. Installation – 1. Remove the existing evaporator coil or fan coil and install the replacement coil when appropriate. 2. Drain oil from low points and traps in suction line tubing (and hot gas bypass tubing if appropriate) and evaporator if they were not replaced.
Page 4 (RTPF) LEGEND: MCXH = Novation™ coil RTPF = Round Tube/Plate Fin coil CORNER B CORNER C CORNER D lbs. lbs. lbs. Fig. 1 - - 569J Unit Dimensions CENTER OF GRAVITY UNIT HEIGHT [533.2] [482.6] [330.2] [1076.0] [482.6] [584.2] [330.2] [1076.0]...
Page 5 Table 1A — Physical Data —569J*07-14A/B Units — 60 Hz English UNIT SIZE 569J NOMINAL CAPACITY (tons) OPERATING WEIGHTS (lb) NOVATION™ Coil (Al Tube) Round Tube/Plate Fin Coil (Cu/Al) ‡ REFRIGERANT TYPE NOVATION Operating Charge, Typical (lb) NOVATION Shipping Charge (lb) †...
Page 6 Table 1B — Physical Data — 569J*07-14A/B Units — 60 Hz SI UNIT SIZE 569J NOMINAL CAPACITY (kW) OPERATING WEIGHTS (lb) NOVATION™ Coil (Al Tube) Round Tube/Plate Fin Coil (Cu/Al) ‡ REFRIGERANT TYPE NOVATION Operating Charge, Typical (kg) NOVATION Shipping Charge (kg) †...
Page 7: Sizes
Table 2A — Physical Data — 569J*12-14D/E Units — 60 Hz English UNIT SIZE 569J NOMINAL CAPACITY (tons) OPERATING WEIGHTS (lb) NOVATION™ Coil (Al Tube) Round Tube/Plate Fin Coil (Cu/Al) ‡ REFRIGERANT TYPE NOVATION Operating Charge A/B, Typical (lb) NOVATION Shipping Charge A/B (lb) †...
Page 8 Table 2B — Physical Data — 569J*16-25D/E Units — 60 Hz SI UNIT SIZE 569J NOMINAL CAPACITY (kW) OPERATING WEIGHTS (kg) NOVATION™ Coil (Al Tube) Round Tube/Plate Fin Coil (Cu/Al Tube) ‡ REFRIGERANT TYPE NOVATION Operating Charge A/B, Typical (kg)
Page 9 (by manifolding the evaporator connections into a single piping system). The Model 569J***D/E is a dual-circuit unit design that requires two sets of refrigeration piping between the outdoor unit and the evaporator coil (or coils). This model can only be connected to an evaporator coil that has two refrigeration circuits (or to two separate evaporator coils).
Page 10: Installation
Do not install the outdoor unit in an area where fresh air supply to the outdoor coil may be restricted or when recirculation from the condenser fan discharge is possible. Do not locate the unit in a well or next to high walls.
Page 11: Step 5 - Complete Refrigerant Piping Connections
Model 569J***D/E has two separate refrigeration systems. If required, each circuit will require a field-supplied/installed supplemental relief device.
Page 12 Table 5 – 569J* 07-14A/B Piping Recommendations (Single-Circuit Unit) R ---410A Equivalent Length 0--- 38 0--- 12 Linear Length 0--- 25 0--- 8 Model 569J*07A/B Liquid Line Max Lift (ft) Novation RTPF Suction Line Charge (lbs) Novation RTPF 14.0 569J*08A/B...
Page 13 Check Table 7 for maximum suction tube size for 569J units at minimum load conditions. Consider suction speed riser (reduced tube size for vertical segment only) or double suction riser arrangement if the proposed suction tube size does not provide necessary minimum flowrates for this riser.
Page 14 When a single piece evaporator coil with two separate circuits is connected to a 569J***D/E, the lower coil circuit should be connected to the 569J***D/E unit’s Circuit 1 so that the evaporator’s lower coil segment is first-on/last-off (to avoid re-evaporation of condensate on dry lower coil segments).
Page 15 Typical 569J***A/B Systems Table 9 – Refrigerant Specialties Part Numbers LIQUID LINE LIQUID LINE SIZE (in.) SOLENOID VALVE (LLSV) EF680033 EF680035 EF680036 569J***D/E units require TWO sets of parts. AIRFLOW 15 DIAMS FILTER DRIER A LOCATION 15 DIAMS AIRFLOW LIQUID LINE SOLENOID...
Page 16 HT01BD202 HT01BD702 HT01BD902 Mount the SVR (and transformer TRAN3 when used) in unit control box. Connect per wiring schematic label on unit or per Fig. 33 (569J***A/B) or Fig. 34 (569J***D/E). Capacity Control Liquid Line Evaporator capacity staging control via direct thermostat control of a liquid solenoid valve on the evaporator’s...
Page 17: Step 6 - Install Accessories
Preliminary Charge — Before starting the unit, charge R-410A liquid refrigerant into the high side of each 569J circuit through the liquid service valve(s). The amount of refrigerant added must be at least 80% of the operating charge listed in Tables 5 or 6 for LINEAR line length LESS the factory charge quantity (if factory shipping charge has not been removed).
Page 18 Locate its disconnect switch, if appropriate, and open it. Tag-out this switch, if necessary. Two types of convenience outlets are offered on 569J models: Non-powered and unit-powered. Both types provide a 125-volt GFCI (ground-fault circuit-interrupter)
Page 19 unit disconnect switch or HACR switch is open. Other connection methods will result in the convenience outlet circuit being de-energized when the unit disconnect or HACR switch is open. See Fig. 13. UNIT CONNECT PRIMARY VOLTAGE CONNECTIONS 208, L1: RED + YEL L2: BLU + GRA L1: RED Splice BLU +...
Page 20 The 569J***A/B unit is a single- - stage cooling unit. If no economizer function is required, select a single- - stage cooling thermostat. If an integrated economizer function is required, select a two- - stage cooling thermostat.
Page 21 “208”. See Fig. 18. Fig. 18 - - Control Transformer Wiring External Devices — The 569J control transformers provide 24- - v NEC Class 2 power sources to energize external control devices. These devices will include the indoor fan motor contactor (or control relay).
Page 22 Table 10 – Electrical Data — 569J*07- - 14A/B 60 Hz Units WTIHOUT POWERED CONVENIENCE OUTLET VOLTAGE RANGE UNIT V ---Ph---Hz 208/230--- 3--- 60 569J*07A/B 460--- 3--- 60 575--- 3--- 60 208/230--- 3--- 60 569J*08A/B 460--- 3--- 60 575--- 3--- 60...
Page 23 Table 11 – Electrical Data — 569J*12- - 14D/E 60 Hz Units UNIT V--- Ph--- Hz 208/230---3---60 460--- 3--- 60 569J*12D/E 575--- 3--- 60 208/230---3---60 460--- 3--- 60 569J*14D/E 575--- 3--- 60 UNIT V--- Ph--- Hz 208/230---3---60 460--- 3--- 60...
Page 24: Pre-Start-Up
START-UP 569J Units: The compressor crankcase heater must be on for 24 hours before start-up. After the heater has been on for 24 hours, the unit can be started. If no time elapsed since the preliminary charge step was completed, it is unnecessary to wait the 24-hour period.
Page 25: Start Unit
Set the space thermostat to a set point above space temperature so that there is no demand for cooling. Close the 569J disconnect switch. Only the crankcase heater will be energized. Reset the space thermostat below ambient so that a call for cooling is ensured.
Page 26 Fig. 21 - - 569J*07A/B Charging Chart (Novation) Fig. 22 - - 569J*08A/B Charging Chart (Novation) C10913 C10914...
Page 27 Fig. 23 - - 569J*12A/B Charging Chart (Novation) Fig. 24 - - 569J*14A/B Charging Chart (Novation) C10915 C10916...
Page 28 C10917 Fig. 25 - - 569J*12D/E Charging Chart (Novation)
Page 29 C10918 Fig. 26 - - 569J*14D/E Charging Chart (Novation)
Page 30 Fig. 27 - - 569J*07A/B Charging Chart (RTPF) Fig. 28 - - 569J*08A/B Charging Chart (RTPF) C10919 C10920...
Page 31 Fig. 29 - - 569J*12A/B Charging Chart (RTPF) Fig. 30 - - 569J*14A/B Charging Chart (RTPF) C10921 C11093...
Page 32 C10923 Fig. 31 - - 569J*12D/E Charging Chart (RTPF)
Page 33 C11094 Fig. 32 - - 569J*14D/E Charging Chart (RTPF)
Page 34 C10925 Fig. 33 - - Typical 569J***A/B Wiring Diagram...
Page 35 C10926 Fig. 34 - - Typical 569J***D/E Wiring Diagram...
Page 36: Operating Sequence
LLSV2 opens and Circuit 2 compressor starts. As space cooling load is satisfied, thermostat outputs Y2 and Y1 are de- - energized, removing 24-v at 569J***D/E terminals Y2 and Y1. Circuit 2 compressor stops on Y2 opening; SVR2 is de-energized and LLSV2 closes.
Page 37: Routine System Maintenance
S Outdoor hood inlet filters cleaned S Belt tension checked S Belt condition checked S Pulley alignment checked S Fan shaft bearing locking collar tightness checked S Condensate drain checked Seasonal Maintenance — These items should be checked at the beginning of each...
Page 38: Liquid Line Filter Drier
Liquid Line Filter Drier — The factory-provided filter drier is specifically designed to ® operate with Puron . Replace the filter drier with factory-authorized components only with a filter drier with desiccant made from 100% molecular sieve grade XH-11. Filter drier must be replaced whenever the refrigerant system is opened.
Page 39: Comfort Alert Diagnostic Module
Alert code will be removed and the CADM will automatically reset and allow the system to restart normally. Manual reset requires that main power to the 569J unit be recycled after the cause for the Alert condition has been detected and corrected. POWER...
Page 40 24 V AC wired directly to PROT terminal High head pressure Condenser coil poor air circulation (dirty, blocked, damaged) Condenser fan is not running If low pressure switch is open: Refer to Code 3 for troubleshooting If low pressure switch is open:...
Page 41: Compressor Protection
TRIP LED is on but system Verify Y terminal is wired properly per the 569J wiring diagram (see Fig. 33 and Fig. 34). Verify and compressor check OK voltage at contactor coil falls below 0.5VAC when off. Verify 24VAQC is present across Y and C when thermostat demand signal is present.
Page 42 Condenser Fans Service Valves C10927 Fig. 38 - - Typical Exterior, Single- - Circuit Unit (569J*08A/B shown) Outdoor Coil 32LT Sensor Typical Location (NOVATION coil model) High Flow Access Port C10928A Fig. 39 - - Typical Interior, Single- - Circuit Unit (569J*08A/B shown)
Page 43 Condenser Fans Fig. 40 - - Typical Exterior, Two- - Circuit Unit (569J*14D/E shown) High Flow Access Ports Fig. 41 - - Typical Interior, Two- - Circuit Unit (569J*14D/E shown) Service Valves Outdoor Coil Motormaster Sensor Location (NOVATION coil model)
Page 44: Coil Type Identification
Coil Type Identification 569J units are available with different coil types. Cleaning methods differ for each type so identifying the coil type is important. Unit model number and appearance can identify the coil type. NOVATIONt Type — The new NOVATION Heat Exchanger Technology is an all- - aluminum construction with louvered serpentine fins over single- - depth crosstubes.
Page 45: Replacing Novation Condenser Coil
The repair procedure requires the use of MAPP gas and torch (must be supplied by servicer) instead of conventional oxyacetylene fuel and torch. While the flame temperature for MAPP is lower than that of oxyacetylene (and thus provides more flexibility when working on aluminum), the flame temperature is still higher than the melting temperature of aluminum, so user caution is required.
Page 46: Fastener Torque Values
8. Check or replace filter drier, expansion valve, etc. 1. Tighten fan hub setscrews. 2. Check power and capacitor. 3. Replace bearings. 4. Check overload rating. Check for fan blade obstruction. 5. Replace motor. 65--- 75 in–lbs (734–847 N–cm) 20 ±2 in–lbs (226 ±23 N–cm)
Page 47: Troubleshooting
3. Clean or replace filters. 4. Replace power head. 5. Check low-pressure setting. 6. Remove obstruction. 1. Check for open doors or windows in vicinity of fan coil. 1. Add refrigerant. 2. Replace control. 3. Purge and evacuate system. 4. Clean or replace.
Page 48: Air Conditioner & Heat Pump With Puron
S Vacuum pumps will not remove moisture from oil. S Use only factory specified liquid-line filter driers with rated working pressures greater than 600 psig. S Do not install a suction-line filter drier in liquid-line. 569J* Size 07A/B 08A/B 12A/B...
Page 49: Low Ambient Option - Factory Installed
Use 20- - gauge sheet metal to fabricate wind baffles (see Fig. 48 and Table 15). Operation — Fan on/off control in cooling- - only units (569J) is provided by an outdoor fan relay (OFR). In cooling mode, fan motor speed of outdoor motors...
Page 50 Sensor Sensor 20 in (508 mm) 10 in (254 mm) C10931 C10932 Fig. 44 - - 569J***A/B Motormaster Sensor Location Fig. 45 - - 569J*12- - 14D/E Motormaster Sensor Location (All Sizes - - Novation) (Novation)
Page 51 569J*07-08A/B 569J*12A/B 569J*14A/B C11098 Fig. 46 - - 569J*07- - 14A/B Motormaster Sensor Location (RTPF)
Page 52 569J*12D/E 569J*14D/E C11099 Fig. 47 - - 569J*12- - 14D/E Motormaster Sensor Location (RTPF)
Page 53 C10800 Fig. 48 - - Wind Baffles...
Page 54 RIGHT SIDE MCHX: NOVATION coil model 2011 Bryant Heating and Cooling Systems. D 7310 W. Morris St. D Indianapolis, IN 46231 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Table 15 – Wind Baffle Dimension...
Page 55: Start-Up Checklist
HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY? ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY? CONTROLS ARE THERMOSTAT AND INDOOR FAN CONTROL WIRING CONNECTIONS MADE AND CHECKED? (Y/N) ARE ALL WIRING TERMINALS (including main power supply) TIGHT?
Page 56 COMPRESSOR 1 AMPS (L1/L2/L3) COMPRESSOR 2 AMPS (L1/L2/L3) NOTES: 2011 Bryant Heating and Cooling Systems. D 7310 W. Morris St. D Indianapolis, IN 46231 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. CIR 2:...

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