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Table of Contents
Summary of Contents for Greenlee 6810-22
- Page 1 6810-22 Ultra Cable Feeder Serial Code AJW Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52045207 REV 2 © 2019 Greenlee Tools, Inc. 10/19...
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Page 2: Table Of Contents
Do not discard this product or throw away! For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Tools, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL Greenlee Tools, Inc. -
Page 3: Important Safety Information
6810-22 Ultra Cable Feeder IMPORTANT SAFETY INFORMATION SAFETY ALERT Read and understand all of the instructions and safety information SYMBOL in this manual before operating or servicing this tool. Failure to observe this warning will This symbol is used to call your attention to hazards result in severe injury or death. - Page 4 • Inspect the tool before using. Replace worn, damaged or missing parts with Greenlee replace- ment parts. A damaged or improperly assem- bled component could break and strike nearby personnel.
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Page 5: Identification
6810-22 Ultra Cable Feeder Identification Upper drive unit attachment pin Lower drive handle Ratchet Upper drive unit Emergency Stop Switch (see “Operation” section) Upper drive unit Lower drive unit Cable divider Ground separator Transport handle Stiff-arm receptacle Anchor pads Specifications Power Supply .............. -
Page 6: Features
6810-22 Ultra Cable Feeder Features Transportation • Wide tire grip accommodates: To transport the cable feeder, pull the telescoping – 8 x 250 MCM cable handles out until they stop. If transporting over a – 6 x 500 MCM cable smooth surface, lift up on the handles to extend the –... -
Page 7: Setup
6810-22 Ultra Cable Feeder Setup Positioning the Cable Feeder and Cable Reels Locate the cable feeder and cable reels so that: • the cable can be slack between the cable feeder and the conduit or tray. • the cables approach the cable feeder at a maximum angle of 25°... -
Page 8: Securing The Cable Feeding System
6810-22 Ultra Cable Feeder Setup (cont’d) Securing the Cable Feeding System Anchor Method Use 3/8" - 1/2" anchors (purchased separately) through Select either the Stiff-Arm Boom method or the Anchor the four anchor pads to stabilize the cable feeder. method to secure the cable feeder. -
Page 9: Loading The Cable Feeder
6810-22 Ultra Cable Feeder Setup (cont’d) Loading the Cable Feeder Side Loading Method 1. Release the ratchet mechanism by pushing down Select either End Loading method or Side Loading on the upper drive handle while rotating the top of method. Then proceed to the “Loading Cable” section. -
Page 10: Loading Cable
6810-22 Ultra Cable Feeder Setup (cont’d) Loading Cable 3. Lower or remount the upper drive unit by lifting up on the catch located near the clevis pin on the 1. Rotate the ground separator out and down. control box side of the unit while lowering the upper drive unit. -
Page 11: Operation
6810-22 Ultra Cable Feeder Operation Tips for Trouble-free Operation 1. Be sure the main power switch is OFF. 2. Plug the cable feeder into the power source. • Take up slack between the reels and the cable feeder before starting the pull. -
Page 12: Troubleshooting
6810-22 Ultra Cable Feeder Troubleshooting Problem Probable Cause Probable Remedy Speed control off. Turn speed control clockwise. Will not run. E-stop engaged. Twist switch button clockwise to reset. Cables slip. Too little pinching force. Engage ratchets another notch. Too little tire pressure. - Page 13 6810-22 Ultra Cable Feeder Troubleshooting (cont’d) Motor runs backwards. Variable speed does not work. Only one motor runs. Is upper motor plugged in? Red and black wires are Disconnect potentiometer reversed at rectifier. unit from controller. Does feeder run when turned on?
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Page 14: Service
6810-22 Ultra Cable Feeder Service Upper Drive Chain Removal Reassemble in the reverse order noting the following: The lock washer is placed against the electrical box. Pry off the edge guard (26). Remove the 4 screws secur- Before attaching the electrical box, make sure the motor ing the chain guard (22) and insert guard (25) that are is oriented properly. - Page 15 6810-22 Ultra Cable Feeder Service (cont’d) Lower Traction Wheel Removal Caster Wheel Disassembly Raise or remove the upper drive unit. Remove the 6 Remove the 2 cotter pins securing the frame shafts screws and nuts attaching the cable guide weldments (60) to the frame.
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Page 16: Illustrations And Parts Lists
6810-22 Ultra Cable Feeder Illustration—Main Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 17 6810-22 Ultra Cable Feeder Illustration—Motor Box Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 18 6810-22 Ultra Cable Feeder Parts List —Main and Motor Box Part No. Description 50055895 Wheel unit, traction ................... 2 F015972 Screw, 1/2"-20 UNF x 1.00 lg. flat head socket ........8 50055909 Bearing housing weldment ............... 1 90551141 Screw, 1/2"-20 UNF x 2.50 lg. hex head ..........2 50055950 Arm ......................
- Page 19 6810-22 Ultra Cable Feeder Parts List—Main and Motor Box (cont’d) Part No. Description 50056697 Axle ......................1 (29) 90503023 Hitch pin ....................2 50056700 Right ratchet weldment ................1 50056727 Left ratchet weldment ................1 50063987 Handle weldment ..................2...
- Page 20 6810-22 Ultra Cable Feeder Parts List—Main and Motor Box (cont’d) Part No. Description 50057847 Shaft, lead ....................1 (58) 90506553 Pin, 1/8 cotter ................... 2 50057855 Shaft, trailing ..................... 1 (59) 90500598 Screw, 1/4-20 UNC x .50 hex head ............2...
- Page 21 6810-22 Ultra Cable Feeder Illustration—Control Unit Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 22 6810-22 Ultra Cable Feeder Wiring—Control Unit Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 23 6810-22 Ultra Cable Feeder Parts List—Control Unit Part No. Description 90541243 Strain relief ....................2 90539559 Screw, #8-32 x 3/8 long button head ............6 90524349 Nut, #8-32 hex ..................6 90516494 Washer, internal tooth lock ................ 2 91862630 Nut, 1/2" conduit lock ................2 50066820 Switch unit, emergency stop ..............
- Page 24 6810-22 Ultra Cable Feeder Illustration—Motor Breakdown Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 25 6810-22 Ultra Cable Feeder Parts List—Motor Breakdown Part No. Description 91869412 Gearbox assembly (includes keys 2–20) ........... 1 52024077 Output gear housing ................. 1 52024078 Dowel pin ....................2 90551621 Needle bearing ..................1 90551630 Needle bearing ..................2 90551648 Thrust washer ...................
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Page 26: Wiring Schematic
OR MOTOR POWER CORD BLUE BLACK (UPPER MOTOR) GREEN GREEN/YELLOW 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company • ©2019 Greenlee Tools, Inc. Canada International Tel: 800-435-0786 Tel: 800-435-0786 Tel: +1-815-397-7070 Fax: 800-451-2632...