Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Yamaha Manuals
Snowmobiles
PZ500C
Service manual
Table Of Contents - Yamaha PZ500C Service Manual
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
Table Of Contents
210
page
of
210
Go
/
210
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Advertisement
Table of Contents
Notice
2
Illustrated Symbols
3
Index
4
Machine Identification
8
Frame Serial Number
8
Engine Serial Number
8
Chapter 1. General Information
8
Important Information
9
Preparation For Removal And Disassembly
9
All Replacement Parts
9
Gaskets, Oil Seals, And O-Rings
10
Lock Washers/Plates And Cotter Pins
10
Bearings And Oil Seals
10
Circlips
10
Special Tools
11
For Engine Service
11
For Tune Up
11
For Power Train Service
12
Introduction
14
Periodic Maintenance Table
14
Chapter 2. Periodic Inspections And Adjustments
14
Engine
16
Spark Plugs
16
Standard Spark Plug
16
Oil Pump
17
Air Bleeding
17
Cable Adjustment
18
Fuel Line Inspection
18
Cooling Fan Belt Inspection
19
Carburetor Synchronization
22
Engine Idle Speed Adjustment
23
Throttle Cable Freeplay Adjustment
24
Throttle Override System (To.r.s.) Check
25
Starter Cable Freeplay Adjustment
26
Exhaust System Inspection
26
Power Train
27
Sheave Distance And Offset Adjustment
27
Shim Size
28
Drive V-Belt
29
Engagement Speed Check
31
Parking Brake Pad Inspection
31
Parking Brake Adjustment
31
Brake Fluid Level Inspection
32
Brake Pad Inspection
32
Brake Hose Inspection
33
Bleed Screw
33
Drive Chain
34
Recommended Oil
35
Oil Replacement
35
Chain Slack Adjustment
36
Track Tension Adjustment
36
Slide Runner Inspection
38
Chassis
39
Ski/Ski Runner
39
Steering System
39
Freeplay Check
39
Lubrication
40
Brake Lever, Throttle Lever And Throttle Cable End
40
Front And Rear Suspension
41
Recommended Lubricant
41
Electrical
42
Headlight Beam Adjustment
42
Battery Inspection
43
Battery Charging
45
Tuning
46
Carburetor Tuning
46
Carburetor Tuning Data
46
Mid-Range And High Speed Tuning
47
High Altitude Tuning
47
Guide For Carburetion
48
Low Speed Tuning
49
Pilot Mixture Screw
49
Gear Selection
54
Chain And Sprocket Part Number
55
Gear Ratio
55
Secondary Spring
55
Torque Cam
56
Primary Spring
56
Front Suspension
58
Spring Preload
58
Rear Suspension
58
Stopper Band
58
Rear Suspension - Full Rate
59
Steering
60
Handlebar Removal
60
Chapter 3. Chassis
60
Steering Column And Tie Rod Removal
61
Installation
63
Ski
65
Ski Spindle Camber
70
Ski Alignment
71
Primary Sheave And Drive V-Belt
72
Chapter 4. Power Train
72
Primary Sheave Disassembly
73
Secondary Sheave
80
Drive Chain Housing
86
With Reverse Model
89
Jackshaft
93
Jackshaft And Drive Chain Housing Installation
95
Brake
96
Brake Pad Replacement
97
Brake Caliper Disassembly
101
Brake Caliper Inspection And Repair
101
Brake Caliper Assembly
102
Brake Master Cylinder Removal
103
Brake Master Cylinder Disassembly
103
Brake Master Cylinder Assembly
104
Slide Rail Suspension
105
Front Axle And Track
112
Exhaust Assembly
114
Chapter 5. Engine
114
Engine Assembly
116
Cylinder Head And Cylinder
118
Oil Pump, Cdi Magneto, Crankcase And Crankshaft
128
Dial Range
129
Small End Freeplay
129
Big End Side Clearance
129
Engine Cooling Fan
133
Engine Cooling Fan Removal
133
Recoil Starter
137
Recoil Starter Removal
137
Carburetors
140
Chapter 6. Carburetion
140
Carburetor Separation
141
Carburetor Disassembly
142
Fuel Pump
148
Fuel Pump Removal
148
Switch Inspection
150
Chapter 7. Electrical
150
Electrical Starting System
151
Starter Motor Does Not Operate
152
Main Switch
153
Starter Motor
154
Armature Coil Resistance
155
Brush Spring Pressure
156
Charging System
157
Battery Is Not Charged
158
Battery
159
Charging Coil
159
Battery Storage And Maintenance Tips
159
Troubleshooting
161
No Spark Or Weak Spark
161
Spark Plug Cap
162
Ignition Coil
162
Cdi Magneto
162
Throttle Override System
163
Handlebar Switch
164
Carburetor Switch
164
Lighting System
167
Bulb
168
Headlight Beam Switch
168
Brake Light Does Not Come On
171
Oil Level Indicator Lights Do Not Come On
171
Back Buzzer Does Not Sound
172
Signal System
173
Tail/Brake Light Bulb
173
Brake Light Switch
173
Gear Position Switch
173
Dc Back Buzzer
174
Oil Level Switch
174
Grip Warmer System
175
Grip Warmer Does Not Operate
176
Grip And Thumb Warmer Coil
177
Variable Resistor
177
Passenger Grip Warmer
177
Passenger Grip Warmer Switch
178
General Specifications
179
Chapter 8. Specifications
179
Maintenance Specifications
181
High Altitude Settings
190
Tightening Torque
191
Cable Routing
194
Color Code
209
Previous
Page
1
...
209
210
Show Quick Links
Quick Links:
Carburetor Synchronization
Hide quick links:
Permanently
Temporary
Cancel
Advertisement
Table of Contents
Related Manuals for Yamaha PZ500C
Snowmobiles Yamaha PZ50FXW Owner's Manual
(104 pages)
Snowmobiles Yamaha PZ50W Service Manual
(30 pages)
Snowmobiles Yamaha PHAZER PZ50X Supplementary Service Manual
(115 pages)
Snowmobiles Yamaha Phazer Venture Lite PZ50MTA 2011 Supplementary Service Manual
(79 pages)
Snowmobiles Yamaha VENTURE PZ5NXJ Owner's Manual
(96 pages)
Snowmobiles Yamaha SRX600 Service Manual
(216 pages)
Snowmobiles Yamaha 2010 FX Nytro FX10X Service Manual
(727 pages)
Snowmobiles Yamaha VK PROFESSIONAL-II 2016 Owner's Manual
(94 pages)
Snowmobiles Yamaha VT600C Service Manual
(227 pages)
Snowmobiles Yamaha VK10W Supplementary Service Manual
Yamaha vk10w snowmobile supplementary service manual (208 pages)
Snowmobiles Yamaha MM600D Service Manual
(213 pages)
Snowmobiles Yamaha VK540EF Service Manual
(211 pages)
Snowmobiles Yamaha SL292C 1971 Service Manual
(90 pages)
Snowmobiles Yamaha SRX700D Service Manual
(234 pages)
Snowmobiles Yamaha FX10X 2008 Service Manual
(411 pages)
Snowmobiles Yamaha VK540V Owner's Manual
(80 pages)
Related Content for Yamaha PZ500C
MM600D Periodic Maintenance Table
Yamaha MM600D
VX600ERG 2001 Fault Location Table
Yamaha VX600ERG 2001
SRX600 Fault Location Table
Yamaha SRX600
SRX700D Fault Location Table
Yamaha SRX700D
SL292C 1971 Appendix 2. Conversion Table
Yamaha SL292C 1971
SXV70SJ Periodic Maintenance Table
Yamaha SXV70SJ
RX10K Periodic Maintenance Table
Yamaha RX10K
RX10RTL Fail-Safe Actions Table
Yamaha RX10RTL
FX10X 2008 Self-Diagnostic Function Table
Yamaha FX10X 2008
RX10LTGTYL Fail-Safe Actions Table
Yamaha RX10LTGTYL
VK540EF Periodic Maintenance Table
Yamaha VK540EF
PHAZER PZ50X Table Of Contents
Yamaha PHAZER PZ50X
Phazer Venture Lite PZ50MTA 2011 Table Of Contents
Yamaha Phazer Venture Lite PZ50MTA 2011
2010 FX Nytro FX10X Table Of Contents
Yamaha 2010 FX Nytro FX10X
VT500A Periodic Maintenance Table
Yamaha VT500A
This manual is also suitable for:
Vt500xlc
8dj
8dx
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL