Advertisement
Quick Links
INSTALLATION
GUIDE
BB064
TO SUIT TOYOTA PRADO 150
12/2017+/MY2020 FACELIFT
• Ironman 4x4 BBP / BBT Bull Bar to suit a Toyota Prado 150 12/2017+ / MY 2020
• It will take about 4 hours to install
• All bolts, washers, spring washers and nuts are supplied unless otherwise indicated
• All drilled holes must have anti-corrosion treatment applied
If your vehicle has front parking sensors and you wish to refit them, refer to fitting
diagram on back pages of this instruction manual
NOTE: This product has been tested for air bag compatibility
and therefore the mounting system MUST NOT BE modified
IMPORTANT: Bull Bar installations should only be done by a qualified person
and it is the responsibility of this person to ensure correct fitment.
©Copyright 2020 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Advertisement
Summary of Contents for Ironman Fitness BB064
- Page 1 INSTALLATION GUIDE BB064 TO SUIT TOYOTA PRADO 150 12/2017+/MY2020 FACELIFT • Ironman 4x4 BBP / BBT Bull Bar to suit a Toyota Prado 150 12/2017+ / MY 2020 • It will take about 4 hours to install • All bolts, washers, spring washers and nuts are supplied unless otherwise indicated •...
- Page 2 Installation Guide BB064 Bull Bar Parts List 1. Bull Bar 2. Park Light Loom QTY-1 QTY-1 3. Mounting Bracket with Kits Box 4. Side protection L-R QTY-1 QTY-2 5. Centre Protection 6. Support Bracket L-R 7. Support Bracket L-R 8. Bracket 9.
- Page 3 Installation Guide BB064 Before installation check bull bar application is compatible with your vehicle. Before making any cuts, please refer to bumper cutting instructions applicable to your vehicle model. Unwrap bull bar. Check over riders and light assemblies are tight in bull bar before installation.
- Page 4 Installation Guide BB064 Only applicable to MY 2020 remove the retaining screws from the top of the grill, carefully release the clips and remove the grill. Attach inner and outer chassis support brackets using the following: • 2 x M12 x 1.25 x 100 mm through holes A and B with flat washers, spring washers and M12 nuts •...
- Page 5 Installation Guide BB064 Carefully adjust A/C hose bracket towards A/C condenser to allow clearance for winch cradle. 10. Centralise bracket to the body of the vehicle and tighten all bolts. 11. Attach winch cradle to chassis using 6 x M10 x 1.25 x 30 mm bolts, spring washers and plate...
-
Page 6: Wiring Instructions
Installation Guide BB064 Wiring Instructions 12. Install supplied park light loom as shown. Through firewall Relay Battery + Earth Parker light Parker light 13. Run green wire through firewall. Remove panel containing mirror controls. 14. Solder green wire onto dash light wire using tester to locate correct wire. - Page 7 Installation Guide BB064 16. Mask ends of bumper as shown and mark cut lines using template provided. Mask a horizontal line across the bumper 20 mm below grill recess and align with cut lines previously marked. Cut along lines previously marked, remove lower section of bumper.
- Page 8 Installation Guide BB064 Universal Parking Sensor Installation IMPORTANT: For parking sensors to function correctly these instructions must be followed closely. Before removing sensors from original bumper bar, note the location and orientation of each sensor so when they are fitted the bullbar this can be duplicated.
- Page 9 Installation Guide BB064 Fit sensor with factory silicone sleeve to the sensor holder and secure using clamping plate and screws provided. Do not over tighten. Clamping plate has a flat side for thicker sensors and a raised section on the other side for thinner sensors.
- Page 10 Installation Guide BB064 Apply adhesion promoter to mounting surfaces around sensor holes and on sensor holders. NOTE: This step is important to ensure sensor holders adhere properly to the bullbar. Remove protective film from one side of double-sided tape and apply to mounting surface of sensor holder.
- Page 11 Installation Guide BB064 Remove protective film from double-sided tape and apply sensor holder/sensor to bullbar making sure sensors are in the same positions as they were in the original bumper and in the same orientation. The two outer wing parking sensors will require the extra ‘O’...
- Page 12 Installation Guide BB064 19. Fit bull bar to chassis brackets using 6 x M12 x 40 mm bolts, 12 x flat washers, 6 x spring washers and 6 x M12 nuts provided. 20. Align bull bar with vehicle, leaving a 20 mm gap for body movement.
- Page 13 Installation Guide BB064 22. Fit side wing supports to both sides using bolts provided - 2 x black M8 bolts, spring washers and flat washers per side and 1 x M10 x 30 mm bolt, spring washer and flat washer per side.
- Page 14 Installation Guide BB064 25. Attach centre protection plate to bull bar followed by side plates using M8 bolts, spring washers, flat washers and nuts. Trim guard liners to suit. Page 14 of 20 ©Copyright 2020 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
-
Page 15: Winch Installation
Installation Guide BB064 Winch Installation Bolt winch to cradle with gearbox to the left hand side of vehicle and cable spooling from bottom of the cable drum using bolts and washers provided. Bolt fairlead to recess in front of bull bar using bolts, washers and nuts provided. - Page 16 Installation Guide BB064 Connect the thin black earth wire and negative battery cable to the earth connection on the opposite side of winch motor. Run the positive and negative battery cables into the engine bay taking care to secure cables away from any sharp or moving objects.
- Page 17 Installation Guide BB064 Wiring Instructions PARK LIGHT & INDICATOR Daytime Running Light Brown Park Light Yellow Indicator Light White Ground If vehicle is not tted with DRL, leave red wire disconnected WITH FACTORY FITTED FOG LIGHTS Ground Lamp Fuse Connector...
- Page 18 BBP064 / BBT064 BULL BAR TEMPLATE TO SUIT TOYOTA PRADO 150 SERIES 2017+ DISABLE PAGE SCALING WHEN PRINTING CHECK RULER DIMENSIONS TO ENSURE ACCURACY BEFORE CUTTING PAGE 1/3...
- Page 19 BBP064 / BBT064 BULL BAR TEMPLATE TO SUIT TOYOTA PRADO 150 SERIES 2017+ DISABLE PAGE SCALING WHEN PRINTING CHECK RULER DIMENSIONS TO ENSURE ACCURACY BEFORE CUTTING PAGE 2/3...
- Page 20 BBP064 / BBT064 BULL BAR TEMPLATE TO SUIT TOYOTA PRADO 150 SERIES 2017+ DISABLE PAGE SCALING WHEN PRINTING CHECK RULER DIMENSIONS TO ENSURE ACCURACY BEFORE CUTTING PAGE 3/3...