Summary of Contents for Pentair HAFFMANS ICC
- Page 1 HAFFMANS INSTRUCTION MANUAL INPACK 2000 CO CALCULATOR TYPE ICC FOODANDBEVERAGE.PENTAIR.COM...
- Page 4 Serial number: from ICC-5001 Essential reading! Haffmans BV is not responsible for any damage caused by the owner’s failure to follow the instructions given in this manual. Haffmans BV is not responsible for print or translation errors in this edition of the manual. The specifications and design of this product are subject of change without notice.
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Page 6: Table Of Contents
HAFFMANS ICC Table of contents Technical specifications ....................7 Inpack 2000 CO Calculator ................7 Inpack Air Meter ....................8 Introduction ........................9 Intended use ......................9 Safety ........................... 11 Symbols......................11 Safety instructions ..................... 11 General product information ..................13 ICC-2000 ...................... - Page 7 HAFFMANS ICC 10.2 Trouble shooting IAM ..................33 Appendix I Haffmans CO -formula ..................35 Appendix II Tables ........................37 Appendix III Customer service ....................39 Appendix IV Terms of guarantee ................... 41 Appendix V Spare parts ......................43 Appendix VI Operation overview ................... 45 Appendix VII Software summary ...................
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Page 8: Technical Specifications
HAFFMANS ICC TECHNICAL SPECIFICATIONS Inpack 2000 CO Calculator Values : CO : g/L / Vol / % B.W. / kg/cm : Temperature : Pressure : Bar/ psi Measuring range : CO : 2,50 - 9,99 g/L : CO : 1,25 - 5,00 Vol : CO : 0,25 - 0,99 % B.W. -
Page 9: Inpack Air Meter
HAFFMANS ICC Inpack Air Meter Measuring rangeair content : from 0 to 36 ml Subdivision : from 0 to 6ml : 0,1 ml : from 7 to 36 ml : 0,5 ml Lye content: : 175 ml Dimensions HxWxD : 420x120x170 mm... -
Page 10: Introduction
HAFFMANS ICC INTRODUCTION Intended use The Inpack 2000 CO Calculator* is intended exclusively to measure gas equilibrium pressure and liquid temperature in filled bottles or cans for automatic calculation of the CO content. The ICC-2000 can be used in combination with the Inpack Air Meter**. - Page 11 HAFFMANS ICC Page 10 of 49...
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Page 12: Safety
HAFFMANS ICC SAFETY Symbols Attention, warning and danger symbols used in this manual have the following significance. Attention! Information for correct or effective use of the equipment. Warning Incorrect or careless use can cause serious damage to the equipment. Failure to observe this information can result in major personal injury or loss of life. - Page 13 HAFFMANS ICC Page 12 of 49...
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Page 14: General Product Information
HAFFMANS ICC GENERAL PRODUCT INFORMATION ICC-2000 The ICC-2000 is an instrument for measuring the gas equilibrium pressure and liquid temperature in filled bottles or cans, from which the CO can be calculated automatically. The measured value for pressure and temperature and the automatically calculated CO content can be read on the ICC-2000’s LCD screen. -
Page 15: Measurements Methods
HAFFMANS ICC Measurements methods Before using the ICC-2000, the desired measurement results must be determined so that a measurement method can be selected. The number of choices is determined by the presence or absence of an IAM. 4.5.1 ICC-2000 without IAM... -
Page 16: Settings
HAFFMANS ICC Settings The ICC-2000 is supplied with a number of standard settings that can be adjusted by the user: The constants used in the CO formula can be refined by the user for specific beverages and/or correlation with other reference standards. - Page 17 HAFFMANS ICC Page 16 of 49...
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Page 18: Installation
HAFFMANS ICC INSTALLATION Unpacking Before despatch the ICC-2000 was checked and tested by Haffmans BV Make sure that the content of the delivery is complete and undamaged. If the delivery is incomplete or damaged, please contact Haffmans BV or the representative/agent designated by Haffmans B.V, immediately (appendix III). -
Page 19: Mounting Instructions Pet-Bottle Holder (Option)
HAFFMANS ICC Mounting instructions PET-bottle holder (option) The ICC-04 is equipped with a guard. This guard is to be removed in case the ICC-04 is used with the PET-bottle holder. Instruction: 1. Loosen the two screws using a 3 mm allen key. -
Page 20: Operating The Co Calculator
HAFFMANS ICC OPERATING THE CO CALCULATOR This paragraph described the operation of the ICC-2000. Many actions may be carried out depending on the desired measurement results. (See the diagram in appendix VII). Operation of the ICC-2000 has the following steps: 1. - Page 21 HAFFMANS ICC 3. Shaking bottle or can to equilibrium Shake the bottle or can several times (about 3 times) before placing it in the ICC-2000. When the bottle or can is held upside down, the headspace will move through the liquid, aiding in measurement.
- Page 22 HAFFMANS ICC 6. Reading equilibrium pressure, temperature and CO content. Method: 1. Press the ‘START’ key one time to start the measurement, From this point there are two possibilities: 1a Carefully push the temperature sensor down, 2a Shake the ICC-2000 several times until equilibrium pressure is reached and wait until the...
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Page 24: Operating The Air Meter
HAFFMANS ICC OPERATING THE AIR METER Preparing a lye solution Always wear protective gloves and safety glasses. Lye can cause serious injuries if it comes into contact with the skin or eyes. Wash lye out immediately with plenty of running water. -
Page 25: Preparations
HAFFMANS ICC Preparations To avoid pressure differences, the liquid levels in both tubes must be made equal using the levelling barrel before taking the measurement. The following must be carried out before the ICC-2000 can be used together with the IAM: Method: 1. -
Page 26: Uses Of The Iam
HAFFMANS ICC Uses of the IAM The IAM has three possible uses, which are all based on the method given below. 7.3.1 General IAM method 1. Slowly open the needle valve (pos. 13) and allow small bubbles of the head gas to bubble through the lye in the IAM. - Page 27 HAFFMANS ICC 7.3.4 Calculating CO2 with air correction The standard formula has been adjusted for air correction: 273.15 ...
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Page 28: Calibration And Compensation
HAFFMANS ICC CALIBRATION AND COMPENSATION Calibration This chapter gives information relating to the calibration and compensation of the ICC-2000 (it is not necessary to calibrate the IAM). It is not necessary to calibrate the thermometer, because the temperature measurement is a self-calibrating system. - Page 29 HAFFMANS ICC Attention! If the set value is correct, then the ‘’,’’ buttons can be used to move to the next parameter. If one calibration parameter is altered, then all the other parameters must be checked and re-input. 8.1.3 Setting the atmospheric pressure Method: 1.
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Page 30: Compensation
HAFFMANS ICC Compensation Because of systematic deviations between different measuring instruments, a constant CO deviation may arise in the ICC-2000 compared to another reference. This can be compensated by adjusting parameter “A” in the formula for calculating the CO content. - Page 31 HAFFMANS ICC Page 30 of 49...
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Page 32: Maintenance And Cleaning
HAFFMANS ICC MAINTENANCE AND CLEANING Attention! For optimal maintenance of ICC-2000 the Inpack 2000 Service set is recommended. ICC-2000 maintenance (semi-annual) Procedure of replacing the seals (needle valve and temperature sensor): 1. Unscrew the needle valve (pos. 13) from the instrument, 2. -
Page 33: Iam Maintenance (Weekly)
HAFFMANS ICC IAM maintenance (weekly) Procedure: 1. Disassemble the Teflon sealing tap (pos. 112), 2. Rinse the sealing tap in clean water, 3. Lubricate the sealing tap with silicon grease, 4. Assemble the sealing tap in the IAM (fit the red disc first, followed by the O-ring and then the nut). -
Page 34: Trouble Shooting
HAFFMANS ICC TROUBLE SHOOTING 10.1 Trouble shooting ICC-2000 Trouble Reason Solution Pressure drop Upper needle leakage. Replace O-ring (see paragraph 9.1). Piercing leak. Check rubber cone. PET Bottle is pressed together Use PET-bottle holder 005.218. Calculator does not react or... - Page 35 HAFFMANS ICC Page 34 of 49...
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Page 36: Appendix I Haffmans Co
HAFFMANS ICC APPENDIX I HAFFMANS CO -FORMULA Attention! The partial pressure of foreign gases is not included in the calculation. ... - Page 37 HAFFMANS ICC Page 36 of 49...
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Page 38: Appendix Ii Tables
HAFFMANS ICC APPENDIX II TABLES The tables below show various parameters. recommended values factory settings Table 1 Measuring range Description Remarks Pressure under -1,00 barg over 8,00 barg under -14,5 over 116,0 under -1,02 kg/cm² over 8,16 kg/cm² Temperature under -10,0 °C... - Page 39 HAFFMANS ICC Table 3 Structure constants Code Description Range Initial Factory Remark value setting Product dependent -10,00 tot - -10,74 -10,74 19,99 Product dependent 2600,00 tot 2617,25 2617,25 2619,99 -factor -9,99 tot 9,99 0,00 0,00 De CO -value depends on this setting...
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Page 40: Appendix Iii Customer Service
HAFFMANS ICC APPENDIX III CUSTOMER SERVICE Warning Repairs to the electrical parts of the ICC-2000 should always be carried out by a Haffmans service engineer. The trouble shooting chart list a number of potential minor problems and indicates how the customer can solve these problems. - Page 41 HAFFMANS ICC Page 40 of 49...
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Page 42: Appendix Iv Terms Of Guarantee
HAFFMANS ICC APPENDIX IV TERMS OF GUARANTEE This Haffmans guarantee is in addition to all the rights accruing to the buyer from the sales contract between buyer and supplier and the relevant legislation. Haffmans BV guarantees that the equipment supplied is free from material and manufacturing defects, for normal use and maintenance. - Page 43 HAFFMANS ICC Page 42 of 49...
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Page 44: Appendix V Spare Parts
HAFFMANS ICC APPENDIX V SPARE PARTS When you order spare parts please include all the following information with your order: Serial number of the ICC-2000. Position number (on the parts list below). Description Article Number. ICC-2000 DRAWING NO: INP-04-2001 Pos.no. - Page 45 HAFFMANS ICC Pos.no. Description Art. no. Charger “Euro” 110.038 Charger “USA” 006.389 PET-bottle Holder 005.218 Set spareparts ICC-2000 005.088 2x O-ring Pos. nr. 12 2x O-ring Pos. nr. 14 2x Seal Pos. nr. 15 Rubber seal Silicon grease 5 gr.
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Page 46: Appendix Vi Operation Overview
HAFFMANS ICC APPENDIX VI OPERATION OVERVIEW 2. Setting the ICC to the correct 1 Preparing the bottle or can. 3. Shaking the bottle or can to cause height. equilibrium. Heat to 25 C.Remove the foil from the Place the handle in the rear position. - Page 47 HAFFMANS ICC Page 46 of 49...
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Page 48: Appendix Vii Software Summary
HAFFMANS ICC APPENDIX VII SOFTWARE SUMMARY Page 47 of 49... - Page 49 HAFFMANS ICC Page 48 of 49...
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Page 50: Appendix Viii Drawings
APPENDIX VIII DRAWINGS Description Drawing number Composition ICC-2000 INP-04-2001 Composition IAM INP-03-1102 Page 49 of 49...