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Assembly, Operation & Maintenance Instructions
NEO 6 Burner Built-In Gas Barbecues
With Flame Safeguard System
NEO Outdoor Kitchen - For outdoor use only
IMPORTANT
PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE.
THIS IS IMPORTANT INFORMATION REGARDING THE
USE AND CARE OF YOUR BARBECUE.
September 2020
Assembly, Operation & Maintenence Instructions
Page 1
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Summary of Contents for Kettler NEO 6
- Page 1 Assembly, Operation & Maintenance Instructions NEO 6 Burner Built-In Gas Barbecues With Flame Safeguard System NEO Outdoor Kitchen - For outdoor use only IMPORTANT PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE. THIS IS IMPORTANT INFORMATION REGARDING THE USE AND CARE OF YOUR BARBECUE.
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Page 2: Table Of Contents
It is important that you retain these instructions, proof of purchase as well as other important documents about this product for future reference. Due to continual product development, Kettler reserves the right to alter specifications or appearances without notice. Dispose of packaging responsibly – recycle where facilities are available. -
Page 3: General Safety Instructions
Read the assembly instruction section and safety precautions of this booklet carefully before removing the contents of this carton. If you are unsure about anything regarding your barbecue, please contact Kettler before operating the appliance. 1. This barbecue is for OUTDOOR USE ONLY. This appliance must NOT be used indoors. Follow the built-in dimensions for the correct clearances. -
Page 4: Appliance Details
Important Safety Instructions (Electrical) Important Read the safety precautions of this booklet carefully before removing the barbecue from its carton or connecting the barbecue to an electrical supply. 1. Do not immerse any part of the power pack or cables in water. Do not connect or use the lighting system in the rain. -
Page 5: Gas Connections
Gas Connections For Propane Cylinder Connection 1. To achieve the optimum performance from your Neo Barbecue, an approved gas cylinder (POL fitting) of 9kg capacity must be used. 2. Connect the cylinder to the barbecue, via the hose and regulator. Firmly tighten joints, but do not over- tighten. -
Page 6: Flame Safeguard System
Flame Safeguard System Every gas valve on this appliance has a flame safeguard built into it for added safety. Once operating, the flow of gas through the valves is affected by the flame on the burner it is controlling. The flame heats a thermocouple (positioned to the right of the burner), which keeps the gas flowing (this works after 5-10 seconds of heating). -
Page 7: Outdoor Installation Guide
Outdoor Installation Guide This Appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection. This appliance must not be used indoors. Do not use your barbecue in garages, porches, sheds or other enclosed areas. -
Page 8: Operating Instructions
Operating Instructions Gas Type and Consumption The barbecues are designed to operate on Propane and NG Gas (gas type must be specified at time of purchase). Gas consumption, Pressure and Injector Orifice size are shown on the Data Plate found on the left-hand side of the barbecue (under the front fascia). -
Page 9: Lighting Procedure
Lighting the Barbecue Using the Electric Ignition The Neo 6 burner barbecue has 2 battery operated igniters to operate the appliance. The sparker on the left ignites the 4 burners on the left hand side (underneath the hot plate and baking dish). The sparker on the right ignites the 2 burners on the right hand side (underneath the grill plate). -
Page 10: Cooking
(between 145-160°C). Once this temperature has been reached, apply a small amount of oil to both the hot plate and grill plate. Kettler recommends the use of Canola oil, or oils with a high smoke point (such as Sunflower or Safflower). Immediately after adding the oil, place items onto the cooking surfaces. -
Page 11: Cleaning And Storage
A guide for roasting beef is to allow 30 to 50 minutes cooking time per kilogram for rare and well done respectively. It is recommended that for evenness, the item being cooked is turned over at approximately half way through the cooking time. Ensure that the centre burners remain Off, leaving only the two outside burners on Hi during the cooking process. -
Page 12: Maintenance
Maintenance It is recommended that, at the commencement of each barbecue season, the following maintenance be conducted. Burners 1. Remove the burner and inspect the port holes, primary air inlet and mixing throat for any signs of blockage. Clean out with compressed air or a length of wire if necessary. 2. -
Page 13: Troubleshooting
Remove cooking surface & check flame after ignition. Could be due to Flame not reaching thermocouple blockage in burner (clean burner) or strong winds. Flame safeguards not working Check thermocouple is in flame. Contact Kettler. Burner flame is erratic: Burner is blocked Remove burner and check for obstruction... -
Page 14: Assembly Instructions
Assembly Instructions Parts List Barbecue Chassis Carton Cooking Plates Pack Barbecue Chassis (with light switch & cable) Hot Plate Fat Tray Grill Plate Gas Hose & Regulator (Propane only) Baking Dish Cross-over Tube Vapouriser Burners x 6 Roasting Hood Carton Built-In Bracket Kit Fastener Pack &... - Page 15 6 Burner Barbecue Components Assembly, Operation & Maintenence Instructions Page 15...
- Page 16 6 Burner Hood Components 6 Burner Power Adaptor Components Assembly, Operation & Maintenence Instructions Page 16...
- Page 17 Barbecue Assembly Fitting the Built-In Brackets to the Barbecue Assembly 1. Place barbecue (part 1) on a raised surface (remove fat tray) 2. Screw the rear louvre rods (parts 5) to the back holes in the left (part 4) and right (part 3) brackets with M5 12 screws (parts 11).
- Page 18 Barbecue Assembly Attaching the Hood to the Barbecue 1. To connect the hood, the following hardware is needed: Four M5 nuts (part 14), four M5 x 20 screws (part 13) and four fibre washers (part 15). 2. Place the hood assembly (part 12) on top of the barbecue so that the tabs in the rear hood sides line up with the holes along the inner edges of the barbecue.
- Page 19 Built-In Dimensions TOP VIEW OF BARBECUE CARCASS (4 BURNER BARBECUE ILLUSTRATED) WITH SPACING BRACKETS FITTED (LOUVRE BARS AT REAR). 1235 to 1240 (6 BURNER) 910 to 915 (4 BURNER) 300 MINIMUM FOR HOSE VENTILATION & HEAT TRANSFER GAP SIDE VIEW OF BARBE CUE CARCASS WITH SPACING BRACKETS FITTE D FOR RAISED INSTALLATION (20MM).
- Page 20 Barbecue Assembly: Adding Cooking Plates 1. With the barbecue & hood assembly in place, the supplied plates can be fitted. place the vapouriser (dimples up) in place over the RHS 2 burners. place the grill plate over the vapouriser on the RHS. Place the solid plate over the LHS 2 burners.
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Page 21: Ng Conversion & Installation
Natural Gas Conversion & Installation Gas conversions can only be done by an authorised person. Important – For The Consumer & Installer 1. Local authority requirements - All gas fitting work, service and repairs should only be performed by an authorised person in accordance with UK Gas safety regulations 2018. If you are unsure who this is, please contact us. -
Page 22: Exploded Diagram
Description Quantity Description Quantity 1.00 Hood Handle 24.00 Spacer - Bracket 2.00 Temperature Gauge 25.00 Left Hand Bracket 3.00 Front Hood Assembly 26.00 Thermocouple 4.00 Rear Hood No Lighting Panel 26.01 Nozzle Assembly (Includes Injector) 5.00 Hood Hinge Bolt 27.00 Injector 6.00 Lighting Panel... - Page 23 Assembly, Operation & Maintenence Instructions Page 23...
- Page 24 • Damaged components may endanger your safety or shorten the life of the product. Replace all damaged parts immediately. Use only spare parts manufactured by Kettler. Should you wish to purchase spare parts, they can be ordered directly from: www.kettler.co.uk/shop •...