Aprilaire 500 Maintenance Instructions

Maintenance Instructions:
Aprilaire Models 500, 500A, & 500M
1. Note Humidifier Control setting and turn dial to the "OFF" position.
2. Turn off water supply. Move the integral bypass damper (3) to the SUMMER
position.
3. Press the tabs in the latches on the top and bottom of front cover (1) and pull
cover off base with both hands. Set aside.
4. Pull the plastic feed tube (2) out of the distribution tray (5) at the top of the
Water Panel evaporator assembly (4). Pull this assembly out by grasping at
top and tipping out.
5. Unsnap the distribution tray (5) from the scale control insert (8). Lightly
scrape out or brush off any mineral deposits, being careful not to stretch or
loosen the synthetic fabric liner. Soaking the tray in vinegar or a line-
removing agent is helpful when trying to remove stubborn mineral deposits.
6. Slide the Water Panel evaporator (7) out of the scale control insert (8). Clean
the scale control insert of mineral deposits. Slide the new Water Panel
evaporator into the scale control insert with the colored spot up and snap the
distribution tray (5) back into place.
7. Inspect the plastic feed tube (2) by gently flexing it and looking for cracks or
signs of wear. Replaces tube if it is cracked, brittle, or has been damaged.
8. Reinstall the Water Panel evaporator assembly (4) into the humidifier by
fitting its drain into the round receptacle at the base of the humidifier. Push
the assembly in at the top until it snaps into place. Push the end of the feed
tube (2) firmly back into the distribution tray (5) and replace the front cover
(1).
9. Remove the drain line (9) from the bottom of the humidifier. If applicable, flex
it to loosen any mineral deposits or blockages. Then flush it with water under
pressure. If it does not properly clear, replace it. Slip drain line back onto the
drain fitting. Make sure the drain line has a constant downward slope and is
not flattened or blocked.
10. Turn on the water supply. Return integral bypass damper (3) to appropriate
position.
11. Check system operation: