Ford Ranger 2020 Mounting Manual
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Ford Ranger 2020 Mounting Manual

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FORD Ranger 2020
Body and Equipment Mounting Manual
E306837
Date of Publication: 09/2020

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Summary of Contents for Ford Ranger 2020

  • Page 1 FORD Ranger 2020 Body and Equipment Mounting Manual E306837 Date of Publication: 09/2020...
  • Page 2 This publication, or part thereof, may not be reproduced nor translated without our approval. Errors and omissions excepted. © Ford Motor Company 2021 All rights reserved.

  • Page 3: Table Of Contents

    1.16.2 Towing............38 Commercial and Legal Aspects..7 1.16.3 Towing capacities........38 1.3.1 Terminology............7 1.16.4 Towbar Types..........39 1.3.2 Warranty on Ford Vehicles......7 1.16.5 Trailer Nose Weight........39 1.3.3 Worldwide Harmonized Light-Duty 1.16.6 Towing Specifications......39 Vehicle Test Procedures (WLTP)....7 1.3.4 Emissions Performance & In-service compliance.............7 1.3.5...
  • Page 4 4.5.4 Rear License Plate Lamp......65 4.5.5 Reversing Lamps, Rear View Camera (if equipped), Reversing Alarm (Manual Transmission)......67 4.5.6 Trailer Towing..........67 4.5.7 Lamps Hazard / Direction Indication............68 4.5.8 Electrically Operated Door Mirrors..68 4.5.9 center High Mount Stop Lamp (CHMSL) - Canopy Fitment....68 Handles, Locks, Latches and Entry Systems..........70 4.6.1...

  • Page 5: About This Publication

    European and related markets sourced vehicles. For further information please contact your National Sales Company representative, or local Ford Dealer. If they are unable to help you then please contact the Vehicle Converter Advisory Service at VCAS@ford.com. Date of Publication: 09/2020...

  • Page 6: About This Manual

    These requirements must be complied beginning of a series of steps if it applies to with before a Ford Dealer should take delivery of multiple steps. If the warning, caution or note only motor vehicle accessories from an external...

  • Page 7: Commercial And Legal Aspects

    2018/1832, now includes new requirements for from work performed by a Vehicle Converter completed vehicles with regards to emissions unless Ford has given its prior written consent to performance and in service compliance. Ford has such liability. developed an emissions envelope that the Vehicle Converter must stay within.

  • Page 8: Legal And Vehicle Type Approval

    • Faulty design, production, installation, assembly to establish compliance or alteration not originally specified by Ford. • Note: Ford parts fitted in the plant are covered • Failure to comply with the basic fit for purpose by the Certificate of Conformity (CoC) principles inherent in the original product.

  • Page 9: Product Liability

    Ford vehicle or component made by the Vehicle Converter or any of its agents. Ford 1.3.13 Minimum Requirements for shall not be liable for any such liability (except as Brake system and Load Apportioning provided by law).

  • Page 10: Contact Information

    Phone: +31-20-504711 questions, please contact your National Sales E-Mail: dkoppert@ford.com Company representative, or local Ford dealer. If they are unable to help you then please contact the Vehicle Converter Advisory Service at Ford of Austria VCAS@ford.com Contact:...
  • Page 11 Radim Pacik Phone: +420-2-34650119 E-Mail: pacik1@ford.com Ford of Russia Contact: Evgeniy Gnusov Phone: +7-495-7459700 x2226 E-Mail: egnusov@ford.com Ford Central & Eastern Europe Contact: Balázs Págyi Phone: +36-26-802538 E-Mail: bpagyi@ford.com Rest of the World (RoW) Contact: Duvall Hunter Phone: +44-1277-252073 E-Mail: dhunte11@ford.com...

  • Page 12: Conversion Homologation

    • The fixing of the body to the donor vehicle. • Operating conditions. The responsible Technical Service may require additional information and/or testing. NOTE: For further information please contact your local National Sales Company representative, or Local Ford Dealer. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 13: Electromagnetic Compatibility (Emc)

    Check all electrical equipment: • with the ignition ON • with the engine running • during a road test at various speeds Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 14: Vehicle Duty Cycle Guidelines

    Conversions to the base vehicle that change the center of gravity may affect the ride and handling attributes. NOTE: All vehicles should be evaluated for safe operation prior to sale. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 15: Jacking

    The jack must be assembled and fixed appropriately to the body to ensure safety, WARNING: Do not get under a vehicle durability and accessibility. that is supported by a jack. E166722 Vehicle Jacking Points and Axle Stand Positions E212163 Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 16: Lifting

    It is important that only the correct lifting and support locations are used at all times. All Vehicles E133943 Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 17: Noise, Vibration And Harshness (Nvh)

    The interior noise levels should not be deteriorated by the conversion. Reinforce panels and structures as appropriate to avoid vibrations. Consider the usage of sound deadening material on panels. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 18: Vehicle Transportation Aids And Vehicle Storage

    Claims arising from deterioration caused by Check battery Connected Disconnected incorrect storage, maintenance or handling are not condition - the responsibility of Ford. Recharge if neces- sary Vehicle Converters must determine their own procedures and precautions, particularly where Visually check tires vehicles are stored in the open as they are exposed to any number of airborne contaminants.
  • Page 19 NOTE: When the Manifold Absolute Pressure Temperature (MAPT) sensor is disconnected, the vehicle must only be used at the storage facility and NOT on public roads. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 20: Package And Ergonomics

    NOTE: Overall width with exterior rear view mirrors WARNING: Ensure that monitors mounted in the cabin meet the interior package and extended is 2163 mm. safety requirements. E210752 Item Description Maximum Body Width: 1860mm Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 21: Worldwide Harmonized Light-Duty Vehicle Test Procedures (Wltp) Calculation Inputs

    In this case, the base approval may become invalid and the Vehicle Converter may need to re-certify the vehicle against the exceeded limits. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 22: Vehicle Dimensions Key

    1.12.9 WLTP Frontal Area Calculation NOTE: All standard/optional equipment have already been taken into account, i.e. base vehicle frontal area including mirrors. NOTE: The WLTP calculator can be provided by your National Sales Representative. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 23 1945 2 = Box @ Cab 3.175 0.302 Width and 2214 Roof Height 3 = Box @ 3.373 0.500 0.5m2 > Base 4 = Box @ 1m2 3.873 1.000 > Base Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 24: Registration Plates

    The registration plate must be affixed to the rear of the motor vehicle so that no part of such registration plate is more than 1,300 mm from the ground. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 25: Package And Ergonomics Specifications

    NOTE: Extreme rear overhang may encourage please contact your local National Sales Company unacceptable loading conditions, which could representative, or Local Ford Dealer. unload the front axle, producing unacceptable Load carrying structures should not be mounted handling and braking characteristics. Ensure that onto an existing load tray or load box.
  • Page 26 Chassis Cab Body - Single Cab Illustrated E210753 Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 27 Refer to: 1.12 Package and Ergonomics (page 20). All dimensions (shown in mm) are subject to manufacturing tolerances and refer to min specification models which do not include additional equipment. The illustrations are for guidance only. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 28: Chassis Cab Body - Basic Dimensions And Weights

    1.13.2 Chassis Cab Body - Basic Dimensions and Weights Chassis Cab Body - Single Cab Illustrated E210754 Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 29: Kerb Mass And Payload

    Sales Company representative. 1.13.4 Front, Rear and Side Under-Run Protection WARNING: Check local legislation for legal requirements. Front Under-Run Protection, Rear Under-Run Protection and Side Under-Run Protection must meet the requirements of local design rules. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 30: Hardware Specifications

    317.5 399.4 345.0 430.0 434.7 541.8 470.0 590.0 592.2 743.4 600.0 750.0 756.0 945.0 This torque chart is a recommendation and the converter is responsible for the optimal torque for a specific joint. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 31: Distribution Specifications

    Do not exceed the gross vehicle mass. within the dimensions given. NOTE: Avoid one-sided load distribution. Tire manufacturer specification must be maintained. NOTE: For further information please contact your local National Sales Company representative, or local Ford dealer. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 32 Single Cab E278314 Single Cab Driver and Passenger Weight Distribution 'A' Wheelbase 'B' Front row Weight distribution per person (Kg) (mm) seats and driver (mm) On Front Axle On Rear Axle Total 3220 1490 Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 33 Super Cab Driver and Passenger Weight Distribution 'A' Wheelbase 'B' Front row 'C' Second Weight distribution per person (Kg) (mm) seats and row seats driver (mm) (mm) On Front Axle On Rear Axle Total 3220 1490 2180 Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 34: Center Of Gravity

    The following charts define the recommended not exceeding the gross axle and train weights. Centre of Gravity Position for the mass added to the vehicle by the vehicle converter. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 35 Single Cab Center of Gravity Critical Zone Model Recommended C of G location for added mass 'A' Min (mm) 'B' Max (mm) 'C' Max (mm) 1965 3220 1965 3435 1965 3435 4x2 vehicles with increased ride height Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 36 Super Cab Center of Gravity Critical Zone Model Recommended C of G location for added mass 'A' Min (mm) 'B' Max (mm) 'C' Max (mm) 2395 3220 2365 3435 2365 3435 4x2 vehicles with increased ride height Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 37 Recommended C of G location for added mass Max gross added mass (kg) 'A' Min (mm) 'B' Max (mm) 'C' Max (mm) 2585 3615 2435 3615 2435 3615 4x2 vehicles with increased ride height Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 38: Towing

    When a towing device is required, the Vehicle literature included with the owner's documentation. Converter should use a Ford approved tow bar. • Tow bar installations must meet the Refer to: 1.15 (page 31). requirements of the local design rules.

  • Page 39: Towbar Types

    Type 1, 4x2 Low Ride Height 6% of the towed weight 165 kg Type 2 225 kg 1.16.6 Towing Specifications For any further details and advice please consult your local National Sales Company representative, or Local Ford Dealer. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 40: Suspension System

    Adding or removing leaves may result in failure or reduced function of the spring as well as other vehicle related issues for which Ford Motor Company cannot be held responsible. CAUTIONS: Modifications to the suspension system can cause a deterioration of the vehicle handling characteristics and durability.

  • Page 41: Brake System

    If clarification is required on the rear brake hoses are not twisted and are specifications of the pulsed signals, correctly located away from body and please contact your Authorised Ford chassis components. Dealer. Front and rear brake hoses must not rub, chafe or rest on body or chassis or body components.

  • Page 42: Engine

    • Not exceeding 2840kg, a light-duty engine may be specified for N1 and N2 vehicles. 3.1.2 Engine Types Panther 2.0L TDCi Max Power kW/RPM Max Torque Nm/RPM 125kW (170PS) 125kW (170PS) at 3500 1/RPM 420Nm (170PS)at 1750-2250 1/ Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 43: Fuel System

    Exiting Transportation Mode prior to upfitting/ conversion increases the risk of early life injector failure. Fuel Filler Pipe Shipping Bracket - Single Cab E145838 Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 44 Fuel Filler Pipe Shipping Bracket - Super Cab E145839 Fuel Filler Pipe Shipping Bracket - Double Cab E213151 Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 45: Fuel Filler Mounting

    Fuel Filler Mounting Notes Item Description The width of the bracket, where it joins the body to be at least 180 mm All 3x hardware fixation points on the filler neck must be utilized Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 46 Angle of Filler Neck E145836 Filler Neck Installation Dimensions Item Description 2mm minimum bracket thickness 30° - angle to be maintained to ensure good flow of fuel when refueling and prevent flow back. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 47: Fuel Filler Vent Hose

    E212453 the vehicle is fully loaded. NOTE: See your Authorised Ford Dealer to confirm • The fuel tank vent hose should be protected the correct part number for your vehicle. and positioned away from direct water spray, wheel splash and mud splash, and water drainage holes that may be present.

  • Page 48: Axle Breather Vent Hose

    NOTE: Refer to the vehicle owner manual for The engine may not start if the Diesel further information on the Selective Catalytic ® Exhaust Fluid (AdBlue ) level is low. Reduction System. Make sure it is refilled. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 49: Filling The Diesel Exhaust Fluid Tank

    (AdBlue ) in the fuel tank. This can cause ® Fluid (AdBlue ) that has spilled on to a painted engine damage not covered by the surface with mild soapy water. vehicle warranty. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 50 E232857 Item Description Diesel Exhaust Fluid (AdBlue) filler cap Diesel Exhaust Fluid (AdBlue) tank Exhaust system Diesel Exhaust Fluid (AdBlue) injector Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 51 E235565 Item Description Diesel Exhaust Fluid (AdBlue) filler Diesel Exhaust Fluid (AdBlue) tank Diesel Exhaust Fluid (AdBlue) filler hose Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 52: Wiring Installation And Routing Guides

    4.1.1 Wiring Splicing Procedures TYCO-RAYCHEM crimp splices E131081 Ford Motor Company strongly advises against the use of wire splicing due to the variable and unpredictable nature of the joint created. However, if it is decided that a wire splice is unavoidable, it...

  • Page 53: Battery And Cables

    CCV must not be less than 12.50V. from the battery. NOTE: Ford batteries generally require no maintenance however, in certain conditions, it is Surface Charge Dissipation possible for the electrolyte in a battery to fall below the minimum level.
  • Page 54 This is to ensure that the BMS identifies the battery charge. • For external charging of batteries ensure that the maximum voltage of 14.6V is not exceeded. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 55 Authorized Ford Dealer. Central car configuration NOTE: Ensure the auxiliary battery connection is can be updated at an Authorized Ford Dealer. safely secured using suitable fixtures to reduce vibration damage or contact with surrounding components.
  • Page 56 12 Nm ± 1.8 Nm. on top of the starter post terminal using the existing nut. 2. Request an Authorized Ford Dealer to disable the BMS. Disabling the BMS enables voltage NOTE: The maximum thickness of the additional...
  • Page 57 IG+ feed be used to drive auxiliary loads directly. A suitable relay must be used. The Body Control Module is positioned on the driver's side of the vehicle underneath the dash panel. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 58: Generator And Alternator

    Part Number Connector CU5T-14489-XA TE (Tyco Electronics) 7C3T-14474-DA / DU2Z- Molex 14474-DA 4.2.2 Generator and Alternator Alternator Current Output See your Authorised Ford Dealer to identify the alternator output current specifications for your vehicle. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 59: Parking Aid

    NOTE: If your vehicle sustains damage to the the original Ford positioning. The below guidelines bumper or fascia, leaving it misaligned or bent, and details should be followed to maintain...

  • Page 60: Sensor Location

    E292617 4.3.1 Sensor Location NOTE: Relocated sensors must be installed in the same position as originally fitted in the bumper bar. Make sure that each sensor is installed in the correct corresponding position. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 61 Inner Sensor Height Outer Sensor Inner Sensor Height Angle Angle within range of 2-4 Less than or equal to 440mm within range of 2-4 degrees* above the ground degrees* * degrees above the horizontal plane. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 62: Electronic Engine Controls

    NOTE: A tachograph preparation pack for the integration of a VDO remote mounted tachograph can be ordered to support 4x4 vehicles only. For further information please contact your local National Sales Company representative, or Authorized Ford Dealer. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 63: Exterior Lighting

    NOTE: Chassis Cab vehicles are supplied with rear combination lamps, license plate lamps and fog lamps. Where fitted, these lamps must be mounted in accordance with the guidelines provided this section of the BEMM. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 64: Rear Combination Lamps

    Maximum distance from outer edge of vehicle to inner edge of lamp 400mm 4.5.2 Rear Fog Lamp NOTE: Where only one rear fog lamp is fitted, it must be positioned on the vehicle center line, or to the drivers side of the vehicle. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 65: Rear License Plate Lamp

    5° Minimum angle of obstruction free zone towards the outside of 25° the vehicle Minimum angle of obstruction free zone towards the center of the 25° vehicle 4.5.3 4.5.4 Rear License Plate Lamp Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 66 Distance between top of rear face of license plate and lamp 35mm mounting face Distance between license plate center line and center of lamp 175mm Distance between license plate center line and center of lamp 175mm Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 67: Reversing Lamps, Rear View Camera (If Equipped), Reversing Alarm (Manual Transmission)

    Authorized Ford Dealer. LED lighting circuits are below this threshold. NOTE: The trailer detect circuit is part of the Ford Each output driver could handle a current of 15A Trailer Tow module, it can only be implemented...

  • Page 68: Lamps Hazard / Direction Indication

    CHMSL. NOTE: These options are not suitable for NOTE: The CHMSL circuit may be Pulse Width aftermarket or vehicle converters. Modulated (PWM). NOTE: Check the operation of the CHMSL prior to customer handover. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 69 2-pin connector. 7. Install the replacement CHMSL to the vehicle following the workshop manual instructions. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 70: Handles, Locks, Latches And Entry Systems

    BCM Output for Central Locking Circuit Fuse Function C2280F CPL11 BCM Fuse 24 CTRL MOD. - DOOR LOCK # ALL LOCK C2280F CPL13 BCM Fuse 24 CTRL MOD. - DOOR LOCK # ALL UNLOCK Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 71: Body

    • Unique spare wheel stowage may be required if obscured by rear step, check for accessibility. • The recommended dimensions for wheel guards on conversions are outlined in the following figure. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 72: Chassis Cab

    • Make sure that the vehicle structural integrity braking characteristics. is maintained. • Do not drill into closed frame body members. • Make sure that the design for the body alterations or additional structure disperse the load evenly. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 73 • Spread bolt loads to minimize local stress. Body Attachment Holes in Chassis Frame - Single cab E134152 E134152 Dimensions (mm) for Body Attachment Holes in Chassis Frame - Single Cab 1086 1244 1244 1244 Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 74 Body Attachment Holes in Chassis Frame - Super cab E134153 E134153 Dimensions (mm) for Body Attachment Holes in Chassis Frame - Super Cab 1086 1191 1244 1244 Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 75: Front End Integrity For Cooling, Crash, Aerodynamics And Lighting

    Static & Dynamic Sealing and Finishing Ensure Crash, Aerodynamics and Lighting proper sealing against ingress of water, salt, dust etc. after cutting or drilling the body. Use Ford approved sealing and finishing material, and Cooling Continuous air flow through the front underbody corrosion protection.

  • Page 76: Tank And Dry Bulk Carriers

    After bullbar installation, contact your 5.1.6 Tank and Dry Bulk Carriers Authorized Ford Dealer to correctly calibrate the Adaptive Cruise Control Radar Module (if equipped). This is Due to the high rigidity of tanks it is necessary to...

  • Page 77: Roof Racks

    There is a service nib provided on the grommet. Refer to Exterior lighting - Additional external lamps for driving lights cable routing. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 78: Canopies

    Ensure that the planned loaded vehicle operates within its designed Centre of Gravity condition. For The forgoing limitations are based on ensuring details please consult the Ford dealer. body structure integrity, vehicle handling, braking and plated axle weights. Such considerations must...
  • Page 79 Front structural attachment points Centre structural attachment points Rear structural attachment points Top surface of load box sides Return flange of load box sides Do not cut, drill, or use these surfaces to bolt the canopy. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 80 Example of a Sports Bar Fitment E172331 Item Description Front mounting bracket Clamped attachment Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 81: Airbag Supplemental Restraint System (Srs)

    Please note that vehicles not equipped with side airbags but equipped with front airbags only are not affected. Drilling or grinding operations in this area are only permitted when battery cables are disconnected. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 82 Driver and Passenger Front Airbag Deployment Zones E210764 Dimensions (mm) Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 83 Side Airbag E134609 Dimensions (mm) Curtain Airbag - Single cab E136172 Dimensions (mm) Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 84: Supplementary Restraint Sensors (Front)

    E134610 Dimensions (mm) Curtain Airbag - Super cab E136173 Dimensions (mm) 5.2.2 Supplementary Restraint Sensors (Front) WARNING: Modifications or reinforcements in the area of the front supplementary restraint sensors may affect their operation. Date of Publication: 09/2020 FORD RANGER 2020...
  • Page 85 E306212 Item Description Front SRS Impact Sensors Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 86: Seatbelt Systems

    Do not attempt to release the retractor by pulling on the webbing with significant force or by manually interfering with the locking mechanism. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 87: Corrosion Prevention

    5.4.2 Repairing Damaged Paint After cutting or reworking any sheet metal on the vehicle the damaged paint must be repaired. Ensure all materials are compatible with the relevant Ford specifications and maintain the original performance where possible. 5.4.3 Under Body Protection and Material...

  • Page 88: Frame And Body Mounting

    5. Deburr holes after drilling to fit bolts or rivets. structure where appropriate, to avoid excessive Chamfer 1.0mm x 45 degree on the bolt head load concentrations. side of the hole to facilitate bolt seating. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 89: Self-Supporting Body Structure

    • Out-rigger moment to be re-acted with extended frame. cross-member between chassis frame with Alternatively, the self-supporting body structure common through bolts where possible. can also be designed as shown in figure shown. Date of Publication: 09/2020 FORD RANGER 2020...

  • Page 90: Frame Drilling And Tube Reinforcing

    • Drill frame and add spacer tubes. Drilling and welding of frames and body structure have to be conducted following the program Refer to: 5.5 Frame and Body Mounting (page guidelines. Please consult the Ford dealer for 88). details. • Out-rigger outboard ends should be attached to load bearing body side / floor edge frame or 5.5.4 Ancillary Equipment - Sub Frame...
  • Page 91 Frame and Body Mounting........88 Frame Drilling and Tube Reinforcing....90 About this Manual............6 Front, Rear and Side Under-Run Protection..29 About this Publication..........5 Front End Integrity for Cooling, Crash, Aids for Vehicle Entry and Exit........20 Aerodynamics and Lighting........75 Bags................81 Fuel Filler Mounting.............45 Airbag Supplemental Restraint System Fuel Filler Pipe Shipping Bracket (if (SRS)................81...
  • Page 92 Attributes.....14 Vehicle Speed Output - Tachograph (if equipped)..............62 Vehicle Transportation Aids and Vehicle Storage................18 Warnings, Cautions and Notes in This Manual..6 Warranty on Ford Vehicles..........7 Water Tank on Camper Vehicles......90 Whole Vehicle Type Approval (2007/46/EC) Regulations...............7 Wiring Installation and Routing Guides....52...

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