Related Manuals for Trane Thermo King V-220 Series
Summary of Contents for Trane Thermo King V-220 Series
- Page 1 Installation Manual Vehicle Powered Truck Edition V-220/V-320 Series Single Temperature Systems Revision A T T K K 5 5 6 6 3 3 2 2 1 1 - - 1 1 8 8 - - I I M M - - E E N N May 2018...
- Page 2 Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser. Scan the Quick Response (QR) code or click or type the web address https://tranetechnologies.iad1.qualtrics.com/jfe/ form/SV_2octfSHoUJxsk6x?Q_CHL=qr&Q_JFE=qdg to complete the survey. ©2018 Trane Technologies TK 56321-18-IM-EN...
- Page 3 Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ................................5 5 Danger, Warning, Caution, and Notice .
- Page 4 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s C C o o m m p p l l e e t t i i n n g g t t h h e e I I n n s s t t a a l l l l a a t t i i o o n n ............................3 3 6 6 S S u u c c t t i i o o n n P P r r e e s s s s u u r r e e R R e e g g u u l l a a t t o o r r ( ( S S P P R R ) ) A A d d j j u u s s t t m m e e n n t t P P r r o o c c e e d d u u r r e e s s - - M M A A X X 2 2 0 0 .
- Page 5 Safety Precautions Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required (refer to examples below). Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions.
- Page 6 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s When working on transport temperature control systems, a recovery process that prevents or minimizes refrigerant loss to the atmosphere is required by law.
- Page 7 Engine Driven Compressor Installation I I m m p p o o r r t t a a n n t t : : See Section 5 - Compressor Selection and Installation Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 8 Preparing Condenser for Installation Cover and Fan Housing Removal (All Models) To access the unit mounting holes: 1. Remove plastic condenser cover. 2. Remove the fan housing assembly. (Remove the fan connector) 3. Remove “Power Off Device” Connector and Electric Box Cover 4.
- Page 9 P P r r e e p p a a r r i i n n g g C C o o n n d d e e n n s s e e r r f f o o r r I I n n s s t t a a l l l l a a t t i i o o n n TK 56321-18-IM-EN...
- Page 10 P P r r e e p p a a r r i i n n g g C C o o n n d d e e n n s s e e r r f f o o r r I I n n s s t t a a l l l l a a t t i i o o n n Fan Housing Modifications (Nosemount Installations Only) Turn fan housing over and use a hand saw to trim the area shown for refrigeration hose clearance.
- Page 11 P P r r e e p p a a r r i i n n g g C C o o n n d d e e n n s s e e r r f f o o r r I I n n s s t t a a l l l l a a t t i i o o n n A A L L L L M M O O D D E E L L S S - The oil separator and the dehydrator must be removed to access refrigeration fittings that hoses will be attached to later.
- Page 12 P P r r e e p p a a r r i i n n g g C C o o n n d d e e n n s s e e r r f f o o r r I I n n s s t t a a l l l l a a t t i i o o n n M M O O D D E E L L S S 2 2 0 0 a a n n d d 5 5 0 0 O O N N L L Y Y - The power tray must be moved to access unit mounting holes.
- Page 13 P P r r e e p p a a r r i i n n g g C C o o n n d d e e n n s s e e r r f f o o r r I I n n s s t t a a l l l l a a t t i i o o n n TK 56321-18-IM-EN...
- Page 14 Condenser Installation I I m m p p o o r r t t a a n n t t : : See Section 4 - Unit Installation Standards and Procedures in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430). THESE PROCEDURES MUST BE FOLLOWED! M M O O D D E E L L S S 2 2 0 0 a a n n d d 5 5 0 0 O O N N L L Y Y - After installing condenser, reinstall power tray and reconnect electrical wires removed earlier.
- Page 15 Evaporator Installation I I m m p p o o r r t t a a n n t t : : See Section 4 - Unit Installation Standards and Procedures in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430). THESE PROCEDURES MUST BE FOLLOWED! N N o o t t e e : : Evaporator mounting hole locations can be found at the back of this manual.
- Page 16 Hose Connections V-220 10 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 17 Hose Connections V-220 MAX 10 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 18 Hose Connections V-220 20 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 19 Hose Connections V-220 MAX 20 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 20 Hose Connections V-320 10 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 21 Hose Connections V-320 MAX 10 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 22 Hose Connections V-320 20 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 23 Hose Connections V-320 MAX 20 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 24 Hose Connections V-320 MAX 30 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 25 Hose Connections V-320 MAX 50 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 26 Hose Connections to Accumulator Assembly V-320 MAX 30/MAX 50 I I m m p p o o r r t t a a n n t t : : See Section 6 - Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 27 Wiring Connections V-220/V-320 10 & MAX 10 I I m m p p o o r r t t a a n n t t : : See Section 7 - Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 28 Wiring Connections Model 20 & MAX 20Wiring Connections Model 20 & 50 I I m m p p o o r r t t a a n n t t : : See Section 7 - Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).THESE PROCEDURES MUST BE FOLLOWED! TK 56321-18-IM-EN...
- Page 29 Wiring Connections V-320 MAX 30 & MAX 50 I I m m p p o o r r t t a a n n t t : : See Section 7 - Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 30 In-Cab Controller Installation I I m m p p o o r r t t a a n n t t : : See Section 7 - Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430). THESE PROCEDURES MUST BE FOLLOWED! TK 56321-18-IM-EN...
- Page 31 Standby Receptacle Box Installation (Models 20 and 50 Only) I I m m p p o o r r t t a a n n t t : : See Section 7 - Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 32 S S t t a a n n d d b b y y R R e e c c e e p p t t a a c c l l e e B B o o x x I I n n s s t t a a l l l l a a t t i i o o n n ( ( M M o o d d e e l l s s 2 2 0 0 a a n n d d 5 5 0 0 O O n n l l y y ) ) Figure 3.
- Page 33 Evaporator Drain Hose Installation I I m m p p o o r r t t a a n n t t : : 1. See Section 8 - Evaporator Drain Hose Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430).
- Page 34 E E v v a a p p o o r r a a t t o o r r D D r r a a i i n n H H o o s s e e I I n n s s t t a a l l l l a a t t i i o o n n Figure 5.
- Page 35 E E v v a a p p o o r r a a t t o o r r D D r r a a i i n n H H o o s s e e I I n n s s t t a a l l l l a a t t i i o o n n ES-220/ES-320 ES-200/ES-300 TK 56321-18-IM-EN...
- Page 36 Completing the Installation I I m m p p o o r r t t a a n n t t : : BEFORE COMPLETING THE INSTALLATION, YOU MUST PERFORM THE FOLLOWING PROCEDURES IN ACCORDANCE WITH THE THERMO KING INSTALLATION STANDARDS AND PROCEDURES GUIDE (TK 56430): •...
- Page 37 Suction Pressure Regulator (SPR) Adjustment Procedures - MAX 20 I I m m p p o o r r t t a a n n t t : : Using the absence of bubbles in the sight glass as an indicator of correct refrigerant charge can be misleading, Y Y O O U U M M U U S S T T refrigerate the box to 0-5ºC to get a more precise indication from the sight glass.
- Page 38 S S u u c c t t i i o o n n P P r r e e s s s s u u r r e e R R e e g g u u l l a a t t o o r r ( ( S S P P R R ) ) A A d d j j u u s s t t m m e e n n t t P P r r o o c c e e d d u u r r e e s s - - M M A A X X 2 2 0 0 the SPR valve to the correct setting.
- Page 39 Compressor Pressure Regulator (CPR) Adjustment Procedures - MAX 30 I I m m p p o o r r t t a a n n t t : : All new unit installations require these adjustment procedures. Failure to do so may not allow the unit to operate at its maximum capacity.
- Page 40 Compressor Pressure Regulator (CPR) Adjustment Procedures - MAX 50 I I m m p p o o r r t t a a n n t t : : All new unit installations require these adjustment procedures. Failure to do so may not allow the unit to operate at its maximum capacity.
- Page 41 Compressor Oil Amounts and Type I I m m p p o o r r t t a a n n t t : : Using the absence of bubbles in the sight glass as an indicator of correct refrigerant charge can be misleading, Y Y O O U U M M U U S S T T refrigerate the box to 0-5ºC to get a more precise indication from the sight glass.
- Page 42 C C o o m m p p r r e e s s s s o o r r O O i i l l A A m m o o u u n n t t s s a a n n d d T T y y p p e e Table 4.
- Page 43 Recommended Refrigerant Charge by Model I I m m p p o o r r t t a a n n t t : : Failure to add the proper amount of refrigerant will result in decreased system performance. Refer to the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide (TK 56430) for information on proper system charging procedures.
- Page 44 Condenser and Evaporator Dimensions TK 56321-18-IM-EN...
- Page 45 C C o o n n d d e e n n s s e e r r a a n n d d E E v v a a p p o o r r a a t t o o r r D D i i m m e e n n s s i i o o n n s s TK 56321-18-IM-EN...
- Page 46 C C o o n n d d e e n n s s e e r r a a n n d d E E v v a a p p o o r r a a t t o o r r D D i i m m e e n n s s i i o o n n s s TK 56321-18-IM-EN...
- Page 47 C C o o n n d d e e n n s s e e r r a a n n d d E E v v a a p p o o r r a a t t o o r r D D i i m m e e n n s s i i o o n n s s TK 56321-18-IM-EN...
- Page 48 Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.