Thermaflow SS675 Resource Manual

Thermaflow SS675 Resource Manual

Transport hydraulic cooling system

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Installation Guide
M
TRANSPORT HYDRAULIC COOLING SYSTEM
Model #:
Serial #:
Installation Date:
STAC INC
Resource Manual
Operating Procedures
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ODEL
MODELS
SS675ER
SS675HR
SS675E3000ND
SS675H3000ND
No drill mounting option available on all models.
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ST PAUL MN
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SS675
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800-334-7699
Parts Breakdown

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Summary of Contents for Thermaflow SS675

  • Page 1 Resource Manual Installation Guide Operating Procedures Parts Breakdown SS675 ODEL TRANSPORT HYDRAULIC COOLING SYSTEM MODELS SS675ER SS675HR SS675E3000ND SS675H3000ND No drill mounting option available on all models. Model #: Serial #: Installation Date: STAC INC ST PAUL MN 800-334-7699...
  • Page 3: Table Of Contents

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN SS675 ODEL INDEX STEP DESCRIPTION PAGE Introduction 1 Positioning & Mounting 2 Installing the PTO & Hyd Pump 3 Electrical Wiring 4 Hydraulic Plumbing 5 Final Assembly 6 Start-Up Procedures System Maintenance Troubleshooting Specifications SS675ER Parts Breakdown SS675E3000ND Parts Breakdown SS675HR Parts Breakdown 13 SS675E3000ND Parts Breakdown Parts List Product Offering Warranty Policy STAC INC...
  • Page 4: Introduction

    This system utilizes either an electric or hydraulic fan motor to force air across the fins. The fan motor options are described below. The Model SS675 has 2 fan motor options, Electric or Hydraulic. The Electric fan motor option has a 12VDC cooling fan which is operated with a manual, weather-tight toggle switch.
  • Page 5: Step 1

    STEP 1 POSITIONING & MOUNTING The Model SS675 is designed to mount behind the truck cab across the frame rail sides. A) Diagram A describes two mounting options available. Allow a minimum of 4” on both sides of the unit for proper airflow.
  • Page 6: Electrical Wiring

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN STEP 3 ELECTRICAL WIRING (Models with Electric Fan) Models having a 12 VDC fan motor can be wired two different ways. Listed below are these options. OPTION #1 - FAN SWITCH WIRED HOT This option wires the fan switch so that you can turn the fan on at anytime regardless of whether the tractor is running or not.
  • Page 7 INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN STEP 3 ELECTRICAL WIRING (CONTINUED) Diagrams B below illustrated proper electrical wiring for electric fan models. DIAGRAM B Above electrical schematic illustrates the proper wiring for OPTION #1 from Page 3. STAC INC ST PAUL MN 800-334-7699 PAGE 4...
  • Page 8 INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN STEP 3 ELECTRICAL WIRING (CONTINUED) Diagrams C below illustrated proper electrical wiring for electric fan models. DIAGRAM C Above electrical schematic illustrates the proper wiring for OPTION #2 from Page 3. STAC INC ST PAUL MN 800-334-7699 PAGE 5...
  • Page 9: Hydraulic Plumbing

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN STEP 4 HYDRAULIC PLUMBING DIAGRAMS D & E show proper plumbing for Models SS675ER, SS675HR, SS675E3000ND & SS675H3000ND. Please carefully read the Helpful Hints and Notes listed below before beginning. HELPFUL HINT: We recommend the use of minimum 1 1/2” suction hose. If the suction hose is too small the hydraulic pump will cavitate and fail prematurely.
  • Page 10 INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN STEP 4 HYDRAULIC PLUMBING (Continued) Optional second relief valve can be connected to spare port in the bottom of reservoir. DIAGRAM E STAC INC ST PAUL MN 800-334-7699 PAGE 7...
  • Page 11: Final Assembly

    Recommended Oil: MOBIL DTE13 or equivalent. STEP 6 START-UP PROCEDURES The following steps are to ensure that the THERMAFLOW assembly is operating properly. NOTE: Before engaging the PTO, make sure that all hydraulic lines are plumbed and properly tightened. 1) Slowly engage the PTO with engine at idle speed.
  • Page 12: System Maintenance

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN System Maintenance Hydraulic Fluid: Drain and replace hydraulic oil every 6 to 12 months depending on use. Recommended Fluid: Mobil DTE 13 or Equivalent. Filter: Remove 4 cap screws on top of filter housing. Remove filter cartridge and spring.
  • Page 13: Troubleshooting

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN Troubleshooting Safety First! Think about it before you do it. Our systems use controlled fluid pressure and converts it to rotational movement. This means that the system pressure operates around 2000 psi. A pin hole leak of fluid at this pressure can be dangerous. Use caution when loosening fittings, system pressure can be maintained for a period of time after shutdown.
  • Page 14: Specifications

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN Specifications Max Flow Rate: 50 gpm Max Pressure: 5000 psi with optional high pressure relief valve Reservoir: 7.2 gal Weight: 100 lbs Suction Line: 1.5-2 Inch Pressure Lines: 1 Inch Warranty: 2 years Oil - The recommended oil is Mobil DTE 13 or equivalent.
  • Page 15: Ss675Er Parts Breakdown

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN MODEL SS675ER / SS675E3000ND STAC INC ST PAUL MN 800-334-7699 PAGE 12...
  • Page 16: Ss675Hr Parts Breakdown

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN MODEL SS675HR / SS675H3000ND STAC INC ST PAUL MN 800-334-7699 PAGE 13...
  • Page 17: Parts List

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN Parts List Item # Part # Description 675330 Filter Assembly 675020 Heat Ex. Housing 675050 Screen 675728 Tube 300416 Elbow 675300 Heat Exchanger 675060 Fan Bracket (2) 300306 Fan, Electric 675071 Leg, Drill Type (2) 300200 Sock Mount (4) 300032...
  • Page 18: Product Offering

    INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN Product Offering Fans Spal Crowley Fittings Tompkins Weatherhead Faster Heat Exchangers AKG Thermal Systems Thermal Transfer Flat Plate Hydraulic Motors Barnes Eaton/Charlynn Muncie Permco Rexroth PTO’s Muncie Pumps Muncie Parker Permco Rexroth STAC INC ST PAUL MN 800-334-7699 PAGE 15...
  • Page 20 THERMAFLOW WARRANTY The THERMAFLOW SS675 Series Hydraulic Cooler is warranted against any defect in material and workmanship which existed at the time of sale by STAC Inc. according to the following provisions, subject to the requirements that the Cooler must be used only in accordance with the catalogue and package instructions.

This manual is also suitable for:

Ss675erSs675hrSs675e3000ndSs675h3000nd

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