Page 1
INDEX - 7FBEST 10-15 NAME SECTION GENERAL BATTERY CONTROLLER MULTI-DISPLAY FUNCTIONS TROUBLESHOOTING MOTOR REAR AXLE STEERING BRAKE BODY & FRAME MATERIAL HANDLING SYSTEM MAST CYLINDER OIL PUMP OIL CONTROL VALVE SAS FUNCTIONS APPENDIX <Tillbaka till Index...
GENERAL VEHICLE EXTERIOR VIEW ..................0-3 VEHICLE MODELS ....................0-4 FRAME NUMBER ....................0-4 HOW TO USE THIS MANUAL ................0-5 EXPLANATION METHOD ..................0-5 DISASSEMBLY · INSPECTION · REASSEMBLY ..........0-5 TERMINOLOGY ......................0-6 ABBREVIATIONS ....................0-6 SI UNITS ........................0-7 OPERATING TIPS ....................0-8 GENERAL INSTRUCTIONS ...................0-8 JACK-UP POINT .....................0-9 LIFTING THE VEHICLE ..................0-10 MEMBER WEIGHTS ....................0-11 TOWING THE VEHICLE ..................0-11...
VEHICLE MODELS Vehicle model code Load Capacity Vehicle Model Control method Voltage (V) 1.0 ton 7FBEST 10 AC microcomputer controller ↑ ↑ 1.25 ton 7FBEST 13 ↑ ↑ 1.5 ton 7FBEST 15 FRAME NUMBER Vehicle model code SN FORMAT Serial number position...
HOW TO USE THIS MANUAL EXPLANATION METHOD 1. Operating procedure (1) Operating procedures are described using either pattern A or pattern B. Pattern A: Each step of the operation is explained with its own illustration. Pattern B: The entire operation is indicated by step numbers in one illustration, followed by cautions, notes, and point operations.
1. Matters omitted from this manual (1) This manual omits descriptions of the following jobs, but perform them in actual operation: Cleaning and washing of removed parts as required Visual inspection (partially described) TERMINOLOGY Caution: Important matters, negligence of which may cause accidents. Be sure to observe them. Note: Important items, negligence of which may cause accidents, or matters in operating procedure which require special attention.
SI UNITS Meaning of SI This manual uses SI units. SI represents the International System of Units, which was established to unify the various systems of units used in the past for smoother international technical communication. New Units Adopted in SI Conventional Conversion rate* (1 [conventional unit] = X [SI...
(6) Always replace gaskets, packing, O-rings, self-locking nuts and cotter pins with new ones each time they are disassembled. (7) Use genuine Toyota parts for replacement. (8) Use specified bolts and nuts and observe the specified tightening torque when reassembling.
JACK-UP POINT Always observe the following instructions when jacking up the vehicle: • When the fork is loaded, unload it and park the vehicle on a flat surface. Be sure to avoid an inclined or rough surface. • Use a jack with ample capacity and jack up the vehicle at the specified jack-up point. Jacking up at any other point is dangerous.
0-10 LIFTING THE VEHICLE When hoisting the vehicle, always observe the specified hoist attachment section and method. Never hoist by any other attachment section as it is very dangerous.
0-11 MEMBER WEIGHTS Unit: kg Member Vehicle Model Code Weight min. 381 - max. 420 BATTERY min. 524 - max. 590 min. 600 - max. 690 Drive motor All Models Approx.34 Pump motor (Hydraulic pump + electric motor) All Models Approx.40 Rear axle L/Drive motor and wheel All Models...
0-12 ELECTRICAL PARTS INSPECTION 1. Always disconnect the battery plug before inspecting or servicing electrical parts. 2. Pay sufficient attention when handling electronic parts. (1) Never subject electronic parts, such as computers and relays, to impact. (2) Never expose electronic parts to high temperature or moisture.
4. As the vehicle is equipped with high-precision electronic devices, modification of electrical parts may cause vehicle failure. Be sure to use genuine Toyota parts for replacement and installation of the electrical parts (auxiliary equipment, optional parts, etc.).
0-14 TIGHTENING TORQUE TABLE The tables here below are valid for screws and bolts without superficial covering, preventively lubricated with oil. SCREWS WITH “ISO” METRIC COARSE THREAD PRELOADING V (N) TORQUE Max (Nm) Nominal diameter 10 K 12 K 10 K 12 K 10,9 12,9...