ABB M98 Technical Reference Manual
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ABB M98 Technical Reference Manual

Lubrication in gearboxes
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Lubrication in gearboxes

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  • Page 1 ROBOTICS Technical reference manual Lubrication in gearboxes...
  • Page 2 Trace back information: Workspace R17-2 version a11 Checked in 2017-09-20 Skribenta version 5.1.011...
  • Page 3 Technical reference manual Lubrication in gearboxes M98, M2000, M2000A, M2004 Document ID: 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    IRB 910SC ....................... Other manipulators IRBT 2005 ......................IRBT 4004/6004/7004 ..................IRBT 4003/6003/7003 ..................IRBP ....................... Motor units and gear units (M2004) ............... Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
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  • Page 7: Overview Of This Manual

    Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work. References Information how to inspect or change lubrication oil or grease in gearboxes, as well as maintenance schedules, is found in the product manual for the respective manipulator.
  • Page 8 The amount of oil in the axis-6 gearbox for IRB 7600, with insulated turning disk, is corrected, see IRB 7600 on page Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 9 The illustration showing different oil groups is updated. • The caution informing about mixing oil types is updated throughout the manual. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 10 Rename of the variant IRB 1600ID - 6/1.55 to IRB 1660ID - 6/1.55. • Lubrication for IRB 1600ID-4/1.55 is added. • Lubrication for IRB 360-6/1600 and -8/1130 are added. • Added information about IRB 6700Inv. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 11: Introduction

    Before starting any inspection, maintenance, or changing activities of lubrication, always verify that you have the latest available revision of this manual. Any updates of the manual in between the main releases will be published on ABB Library. Contact your local ABB for information.

  • Page 12: Compatibility Of Lubrication Oils

    Shell Omala S4 WE 150, (old product name Shell Tivela S150), Kyodo Yushi TMO 150. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 13 1 Flush the gearbox properly three times with Kyodo Yushi TMO 150. Use a service program when flushing. 2 Refill the gearbox with Kyodo Yushi TMO 150. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 14: Amount Of Lubrication When Ordered As Spare Part

    Optimol Long time PD2 3HAC9408-1 420 ml Shell GADUS S2 V220AC 2 3HAC042536-001 3HAB3537-1 400 g Harmonic Grease 4B No.2 3HAC037302-001 3HAC031695-001 500 g Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 15: Articulated Robots - Four Axes

    Not applicable Axis 5 Not applicable Axis 6 3HAC032140-001 Kyodo Yushi TMO 150 70 ml The information in the table updated: July 4 2012. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 16: Irb 460

    Not applicable Axis 5 Not applicable Axis 6 3HAC032140-001 Kyodo Yushi TMO 150 300 ml The information in the table updated: September 27 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 17: Irb 660

    Not applicable Axis 5 Not applicable Axis 6 3HAC032140-001 Kyodo Yushi TMO 150 250 ml The information in the table updated: July 4 2012. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 18: Irb 760

    Not applicable Axis 5 Not applicable Axis 6 3HAC032140-001 Kyodo Yushi TMO 150 850 ml The information in the table updated: July 4 2012. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 19: Articulated Robots - Six Axes

    3.5 gram 3HAC043771-001 LUBRIPLATE SYNXTREME FG-0 5 gram 3HAC043771-001 LUBRIPLATE SYNXTREME FG-0 3.5 gram The information in the table updated: February 19 2016. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 20: Irb 140 Type C

    3HAC0860-1 Optimol Optigear BM 100 New wrist: 350 ml Refilling the wrist: 300 ml The information in the table updated: January 15 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 21: Irb 1200

    32 gram 3HAC043771-001 LUBRIPLATE SYNXTREME FG-0 9 gram 3HAC043771-001 LUBRIPLATE SYNXTREME FG-0 8.5 gram The information in the table updated: February 19 2016. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 22: Irb 1410

    Mobilgear 600 XP 320 30 ml 3HAC042536-001 Shell GADUS S2 V220AC 2 60 gram The information in the table updated: September 27 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 23: Irb 1520

    Axis WebConfig number Type Amount 3HAC032140-001 Kyodo Yushi TMO 150 600 ml 3HAC032140-001 Kyodo Yushi TMO 150 520 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 24 3HAC0860-1 Optimol Optigear BM 100 New wrist: 130 ml Refilling the wrist: 110 ml The information in the table updated: January 15 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 25: Irb 1600/1660Id Type A

    Axis WebConfig number Type Amount 11712016-604 Mobilgear 600 XP 320 3,400 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 26 3HAC0860-1 Optimol Optigear BM 100 15 ml 3HAC0860-1 Optimol Optigear BM 100 240 ml The information in the table updated: October 30 2015. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 27: Irb 2400

    Amount of lubrication when ordered as spare part on page Type of oil - currently used These tables show the lubrication oil that is currently used in the gearboxes of the robot, depending on version. IRB 2400 /10, /16, M98, M2000, M2000A & M2004 Axis WebConfig number Type...

  • Page 28: Irb 2600

    This table is valid for robots with serial numbers from 101000- or 501000-. Axis WebConfig number Type Amount 3HAC021469-001 Shell Omala S4 WE 150 1,000 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 29 Optimol Optigear BM 100 15 ml 3HAC0860-1 Optimol Optigear BM 100 240 ml The information in the table updated: September 26 2013. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 30 3HAC0860-1 Optimol Optigear BM 100 15 ml 3HAC0860-1 Optimol Optigear BM 100 240 ml The information in the table updated: September 26 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 31: Irb 4400/4450S

    Optimol Optigear BM 100 3,400 ml 3HAC0860-1 Optimol Optigear BM 100 800 ml The information in the table updated: January 15 2013. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 32 11712016-604 Mobilgear 600 XP 320 4,000 ml 11712016-604 Mobilgear 600 XP 320 4,000 ml The information in the table updated: October 9 2015. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 33: Irb 4600

    3,000 ml 3HAC0860-1 Optimol Optigear BM 100 800 ml 800 ml The information in the table updated: July 11 2013. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 34 Optimol Optigear BM 100 3,000 ml 3,000 ml 3HAC0860-1 Optimol Optigear BM 100 800 ml 800 ml The information in the table updated: September 26 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 35: Irb 6400Rf

    11712016-604 Mobilgear 600 XP 320 6.5 l 3HAA1001-294 Tribol GR 100-0 PD 0.30 l The information in the table updated: July 4 2012. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 36: Irb 6600/6650 Type A

    Later designs of motor attachment ~4.5 l Early designs of motor attachment ~2 l The information in the table updated: December 4 2014. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 37 Shell Tivela S 150 (new product name Shell Tivela Omala S4 WE 150) or Kyodo Yushi TMO 150. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 38 Continued Robot serial numbers, generation 2 IRB 6600 and IRB 6650 robots delivered from ABB Robotics before August 15 2008 has Shell Tivela S 150 (new product name Shell Omala S4 WE 150) filled in the gearboxes for axes 1, 2, 3, and 6.
  • Page 39 Continued Robot serial numbers, generation 3 IRB 6600 and IRB 6650 robots delivered from ABB Robotics after October 3 2008 has Kyodo Yushi TMO 150 filled in the gearboxes for axes 1, 2, 3, and 6. During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.

  • Page 40: Irb 6600/6650 Type B, And Irb 6600Id/6650Id Type B

    Mobilgear 600 XP 320 ~6.5 l 3HAC032140- Kyodo Yushi TMO 150 ~0.4 l The information in the table updated: December 4 2014. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 41 The type of oil that is used in the gearboxes has been changed over time. Use the serial number of the robot to verify the type of oil. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 42 Kyodo Yushi TMO 150. Robot serial numbers, generation 2 IRB 6600 and IRB 6650 robots delivered from ABB Robotics before August 15 2008 has Shell Tivela S 150 (new product name Shell Omala S4 WE 150) filled in the gearboxes for axes 1, 2, 3, and 6.
  • Page 43 Optimol Optigear RMO 150. Robot serial numbers, generation 3 IRB 6600 and IRB 6650 robots delivered from ABB Robotics after October 3 2008 has Kyodo Yushi TMO 150 filled in the gearboxes for axes 1, 2, 3, and 6. During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.

  • Page 44: Irb 6620/6620Lx

    Kyodo Yushi TMO 150 Protection type Standard: ~0.3 l 3HAC032140-001 Kyodo Yushi TMO 150 Protection type Foundry Plus: ~0.4 l Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 45 11712016-604 Mobilgear 600 XP 320 ~3 l 3HAC032140-001 Kyodo Yushi TMO 150 ~0.4 l The information in the table updated: December 4 2014. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 46: Irb 6640/6640Id

    The information in the table updated: December 4 2014. IRB 6640ID -200/2.55, 170/2.75, M2004 Axis WebConfig number Type Amount 3HAC032140-001 Kyodo Yushi TMO 150 ~6 l Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 47 11712016-604 Mobilgear 600 XP 320 ~5 l 11712016-604 Mobilgear 600 XP 320 ~6 l The information in the table updated: December 4 2014. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 48: Irb 6650S

    The type of oil that is used in the gearboxes has been changed over time. Use the serial number of the robot to verify the type of oil. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 49 Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel. Contact ABB Robotics after sales to verify which oil is used in your robot. A field service information SI10176, dated September 10 2008, recommended that an oil change shall be done in the gearboxes for axes 2, 3, and 6 from Shell Tivela S 150 (new product name Shell Omala S4 WE 150) to Kyodo Yushi TMO 150.
  • Page 50 During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel. Contact ABB Robotics after sales to verify which oil is used in your robot. Robot...

  • Page 51: Irb 6660

    11712016-604 Mobilgear 600 XP 320 ~6.5 l 3HAC032140- Kyodo Yushi TMO 150 ~0.4 l The information in the table updated: December 4 2014. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 52: Irb 6700

    Kyodo Yushi TMO 150 ~3.5 l 3HAC032140-001 Kyodo Yushi TMO 150 ~3.5 l 3HAC032140-001 Kyodo Yushi TMO 150 ~2.5 l Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 53 11712016-604 Mobilgear 600 XP 320 ~4.5 l 3HAC032140-001 Kyodo Yushi TMO 150 ~0.7 l The information in the table updated: June 28 2017. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 54: Irb 7600

    ~4 l Secondary gearbox 3HAC032140-001 Kyodo Yushi TMO 150 ~0.7 l The information in the table updated: December 4 2014. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 55 Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel. Contact ABB Robotics after sales to verify which oil is used in your robot. A field service information SI10177, dated September 10 2008, recommended that...
  • Page 56 During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel. Contact ABB Robotics after sales to verify which oil is used in your robot. Robot...

  • Page 57: Irb 8700

    1,650 ml Primary gearbox 11712016-604 Mobilgear 600 XP 320 9,400 ml Secondary gear- 11712016-604 Mobilgear 600 XP 320 16,500 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 58 WebConfig number Type Amount for new gearbox 3HAC032140-001 Kyodo Yushi TMO 150 1,550 ml The information in the table updated: June 4 2015. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 59: Collaborative Robots

    Harmonic drive Flexolub-1A, 0.15 ml Article 200241 3HAC038379-001 Harmonic drive Flexolub-1A, 0.8 ml Article 200241 The information in the table updated: January 14 2016. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
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  • Page 61: Parallel Arm Robots

    Mobil SHC Cibus 220 820 ml Axis 4 3HAC6450-2 Mobil SHC Cibus 220 80 ml The information in the table updated: November 15 2016 Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 62 This page is intentionally left blank...

  • Page 63: Scara Robots

    3HAC031695-001 Harmonic Grease 4b No.2 42 gram 3HAC031695-001 Harmonic Grease 4b No.2 42 gram The information in the table updated: December 31 2015 Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.
  • Page 64 This page is intentionally left blank...

  • Page 65: Other Manipulators

    The oil in the gearbox does not need to be changed during the lifetime of the gearbox. The information is updated: September 2015. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 66: Irbt 4004/6004/7004

    The oil in the gearbox does not need to be changed during the lifetime of the gearbox. The information is updated: June 11 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 67: Irbt 4003/6003/7003

    Mobilgear 600 XP 320 3,900 ml Shell Omala Oil 220 Statoil Loadway EP 220 The information in the table updated: June 11 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 68: Irbp

    Mobilgear 600 XP 320 58,000 ml MID 1.1 11712016-604 Mobilgear 600 XP 320 13,500 ml The information in the table updated: January 15 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: R © Copyright 2012-2017 ABB. All rights reserved.

  • Page 69: Motor Units And Gear Units (M2004)

    The gearboxes of the motor units and gear units are filled with oil from Mobil Oil Vendor material number MOBILGEAR 600 XP 320. ABB Robotics WebConfig number for the oil is 11712016-604. Note The oil in the gearbox does not need to be changed during the lifetime of the gearbox.
  • Page 72 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc.

This manual is also suitable for:

M2000M2000aM2004

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