Siemens SIMATIC ET 200S IM151-1 FO STANDARD Manual

Siemens SIMATIC ET 200S IM151-1 FO STANDARD Manual

Distributed i/o interface module
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Summary of Contents for Siemens SIMATIC ET 200S IM151-1 FO STANDARD

  • Page 1 (217) 352-9330 | Click HERE Find the Siemens IM151-1 FO Standard at our website:...
  • Page 2 IM151-1 FO STANDARD interface module (6ES7151-1AB05- Preface 0AB0) Properties Parameters SIMATIC Functions ET 200S distributed I/O IM151-1 FO STANDARD interface Error and system messages module (6ES7151-1AB05-0AB0) Response times Manual Order numbers 02/2010 A5E01075965-03...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 4: Preface

    Additional support If you have any questions relating to the products described in this manual and do not find the answers in this document, please contact your local Siemens representative (http://www.siemens.com/automation/partners). A guide to the technical documentation for the various SIMATIC products and systems is available on the Internet.
  • Page 5 You can contact Technical Support for all Industry Automation products by means of the Internet Web form for the Support Request (http://www.siemens.com/automation/csi_en_WW/support_request). Additional information about Siemens Technical Support is available on the Internet (http://www.siemens.com/automation/csi_en_WW/service). Service & Support on the Internet In addition to our documentation, we offer a comprehensive knowledge base on the Internet (http://www.siemens.com/automation/csi_en_WW/support).
  • Page 6: Table Of Contents

    Table of contents Preface ..............................3 Properties ..............................7 Parameters .............................. 11 Parameters for the IM151-1 FO STANDARD interface module ..........11 Parameter description........................12 2.2.1 DP interrupt mode........................12 2.2.2 Bus length ............................12 2.2.3 Enable startup for set <> actual configuration ................12 2.2.4 Option handling in general ......................12 2.2.5...
  • Page 7 Table of contents Error and system messages ........................33 LED displays on the interface module ..................33 Process interrupt lost ........................38 Diagnostic messages of the electronic modules................38 Diagnostics with STEP 7......................39 4.4.1 Diagnostics readout ........................39 4.4.2 Structure of the slave diagnostics ....................41 4.4.3 Station statuses 1 to 3 .........................42 4.4.4...
  • Page 8: Properties

    Properties Properties The IM151-1 FO STANDARD interface module has the following features: ● It connects the ET 200S with PROFIBUS DP via the fiber-optic interface. ● Connectable fiber optic cables made from plastic optical fibers (POF) or plastic-coated fibers (PCF) ●...
  • Page 9 Properties Terminal assignment The following table shows the terminal assignment of the IM151-1 FO STANDARD interface module for the 24 VDC voltage supply and PROFIBUS DP with fiber-optic interface: Table 1- 1 Terminal assignment of the IM151-1 FO STANDARD interface module View Signal name Name...
  • Page 10 Properties Technical data for IM151-1 FO STANDARD (6ES7151-1AB05-0AB0) Dimensions and weight Dimension B (mm) Weight Approx. 150 g Module-specific data Data transmission rate 9.6; 19.2; 45.45; 93.75; 187.5; 500 kBaud, 1.5;12 Mbit/s Bus protocol PROFIBUS DP Interface Fiber-optic cable SYNC capability FREEZE capability Manufacturer ID 806B...
  • Page 11 Properties Acyclic data traffic class 2 services (PG/OP) The interface module IM 151-1 FO STANDARD supports 3 connections via class 2 services (PG/ OP). Updating the firmware of the IM151-1 FO STANDARD STEP 7 The IM151-1 FO STANDARD firmware can be updated starting with V5.4 (via accessible nodes).
  • Page 12: Parameters

    Parameters Parameters for the IM151-1 FO STANDARD interface module Parameterize register Table 2- 1 Parameters for the IM151-1 FO STANDARD interface module IM151-1 FO STANDARD Value range Default setting Applicability DP interrupt mode DPV0/DPV1 DPV0 ET 200S Bus length ≤ 1 m / > 1 m ≤...
  • Page 13: Parameter Description

    Parameters 2.2 Parameter description Parameter description 2.2.1 DP interrupt mode This parameter can be used to enable or disable ET 200S DPV1 operation. Data records and interrupts (can be assigned parameters) are supported by class 1 and class 2 services after DPV1 mode is enabled.
  • Page 14: Option Handling: Slot 2 To 63 (With Reserve Module)

    Parameters 2.2 Parameter description 2.2.5 Option handling: Slot 2 to 63 (with RESERVE module) This parameter can be used to enable or disable checking of the configuration. ● Slots 2 to 63 are enabled: Instead of the configured electronic module you can also insert a RESERVE module into the relevant slot without generating a diagnostics message.
  • Page 15: Reference Junction Slot

    Parameters 2.2 Parameter description 2.2.11 Reference junction slot This parameter can be used to assign a slot (none, 2 to 12/2 to 63) with a channel for measuring the reference temperature (calculation of the compensation value). Reference manuals analog electronic For information on connecting thermocouples, refer to the for the modules...
  • Page 16: Functions

    Functions Option handling with RESERVE modules 3.1.1 Principle of operation of option handling with RESERVE modules Principle With option handling with RESERVE modules, the configuration of ET 200S Slots 2 to 63 is checked. If a slot is enabled for option handling, the RESERVE module (option) can occupy this slot instead of the configured electronic module without triggering a diagnostic interrupt.
  • Page 17: Prerequisites For Option Handling With Reserve Modules

    Functions 3.1 Option handling with RESERVE modules 3.1.2 Prerequisites for option handling with RESERVE modules Requirements For option handling with RESERVE modules you require: ● An interface module that supports option handling with a RESERVE module. ● A power module PM-E 24 to 48 V DC (6ES7138-4CB50-0AB0 and higher) or PM-E 24 to 48 V DC/24 to 230 V AC (6ES7138-4CB10-0AB0 and higher).
  • Page 18: Example For Using Reserve Modules

    Functions 3.1 Option handling with RESERVE modules 3.1.3 Example for using RESERVE modules Configuration variants Figure 3-2 Example for using RESERVE modules IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 19: Assigning Parameters For Option Handling With Reserve Modules

    Functions 3.1 Option handling with RESERVE modules 3.1.4 Assigning parameters for option handling with RESERVE modules Introduction STEP 7 COM PROFIBUS you assign the parameters for the electronic modules which you want to use in future applications, e.g. 4DI H, on the RESERVE module slots (or the expansion modules on the right-hand end of the station): ●...
  • Page 20: Controlling And Monitoring Options With Reserve Modules

    Functions 3.1 Option handling with RESERVE modules Substitute values If you have assigned an electronic module for the RESERVE module, the following substitute values are signaled: ● Digital input modules: 0 ● Analog input modules: 7FFF ● Function module: 0 See also Option handling in general (Page 12) 3.1.5...
  • Page 21 Functions 3.1 Option handling with RESERVE modules Control interface PIQ (AB x to AB x+7): You can use these bytes (8 bytes) to control the diagnostic behavior of the slots that you enabled for option handling in the HW Config. Only the slot bits enabled at parameter assignment for option handling are evaluated.
  • Page 22: Troubleshooting For Option Handling With Reserve Modules

    Functions 3.1 Option handling with RESERVE modules 3.1.6 Troubleshooting for option handling with RESERVE modules Troubleshooting for option handling Table 3- 3 Troubleshooting option handling Event Cause Action ET 200S does not start up; There are multiple entries in the Check and correct the configuration error ET 200S configuration for power...
  • Page 23 Functions 3.1 Option handling with RESERVE modules Option handling in PIO/PII Not applicable Figure 3-4 Option handling in PIQ/PII PIO: OB x to OB x+7 Slot 2 to 63: Parameter assignment for option handling applies. RESERVE modules are allowed: The station is engaged in data exchange. ...
  • Page 24: Option Handling Without Reserve Modules

    Functions 3.2 Option handling without RESERVE modules Option handling without RESERVE modules 3.2.1 Principle of operation of option handling without RESERVE modules Principle In the case of option handling without RESERVE modules, the configuration data are insufficient to compare the preset configuration with the actual configuration. In addition, information about the existing options is still required.
  • Page 25: Prerequisites For Option Handling Without Reserve Modules

    Functions 3.2 Option handling without RESERVE modules 3.2.2 Prerequisites for option handling without RESERVE modules Prerequisites For option handling without RESERVE modules you require: ● IM151-1 FO STANDARD interface module (as of 6ES7151-1AB05-0AB0) ● Power module PM-E DC24..48V, PM-EDC24..48V/AC24..230V or PM-E DC24V HF One of these power modules must be included in the configuration at least once.
  • Page 26: Example For Use Without Reserve Modules

    Functions 3.2 Option handling without RESERVE modules 3.2.3 Example for use without RESERVE modules Configuration variants Below is an example of the use of option handling without RESERVE modules. Note: A "0" in the control interface means that this slot number is deactivated in the configuration and thus does not exist.
  • Page 27: Configuring Option Handling Without Reserve Modules

    Functions 3.2 Option handling without RESERVE modules 3.2.4 Configuring option handling without RESERVE modules Introduction You configure option handling without RESERVE modules as described below. Procedure 1. Drag a PM-E DC24..48V, PM-E DC24..48V/AC24..230V or PM-E DC24V HF power module with one of the following entries into the configuration table: –...
  • Page 28: Controlling And Monitoring Options Without Reserve Modules

    Functions 3.2 Option handling without RESERVE modules Behavior during the first start-up In the case of option handling without RESERVE modules, the IM151-1 FO STANDARD always goes into cyclic data exchange during initial startup. However, the I/O device input/output is not activated until valid information about the options is available from the module.
  • Page 29 Functions 3.2 Option handling without RESERVE modules Control interface PIQ (AB x to AB x+7): Use the control interface to provide information for the IM151-1 FO STANDARD which modules actually have been installed and which slots have been left empty. The IM151-1 cannot evaluate the configuration until it has received this information.
  • Page 30: Identification Data

    Functions 3.3 Identification data Identification data Definition Identification data are data that are stored in a module for assisting the user in: ● Checking the system configuration ● Locating hardware modifications in a system ● Correcting errors in a system Identification data enable modules to be uniquely identified online.
  • Page 31 Functions 3.3 Identification data Reading the identification data with DS 248 Users can directly access specific identification data by selecting Read data record. This requires a two-stage access: 1. Data record 248 contains a folder that holds the data records associated with the various indexes (see the table below.) Table 3- 7 DS 248 structure for the ET 200S...
  • Page 32 Functions 3.3 Identification data 2. The relevant index assigned to a particular section of the ID data is found in the associated data record number (see the ID data table below.) – All data records which contain ID data have a length of 64 bytes. –...
  • Page 33 Identification data 0: Index 1 (Data record 231) MANUFACTURER_ID read (2 Byte) 2A hex (= 42 dec) The name of the manufacturer is stored here. (42 dec = SIEMENS AG) ORDER_ID Read (20 bytes) Depends on the Order number of the module...
  • Page 34: Error And System Messages

    Error and system messages LED displays on the interface module LED display ① Group error (red) ② Bus fault (red) ③ Supply voltage (green) Status and error displays Table 4- 1 Status and error messages of the IM151-1 FO STANDARD Event (LEDs) Cause Remedy...
  • Page 35 There is an error in an I/O module, or the Replace the interface module, or contact interface module is defective. your Siemens representative. Data exchange is taking place between the DP master and the ET 200S. The set configuration and actual configuration of the ET 200S match.
  • Page 36 Error and system messages 4.1 LED displays on the interface module Operating principle The information about the cause of the problem is determined by means of the LED fault display. After an announcement by means of a flashing signal, the respective error type and after that the error location / error code are displayed.
  • Page 37 Error and system messages 4.1 LED displays on the interface module Error code Error type Error location Cause Remedy (BF) (SF/BF) 01 to 63 (slot) Communication interruption Check the configuration of the ET 200S. Displays the first slot at which no I/O module is recognized.
  • Page 38 You prevent this error when configuration is carried out with STEP 7 and it is only possible if other configuration tools are used. See also Incorrect module configurations of ET 200S on the PROFIBUS DP (Page 55) Service & support (http://www.siemens.com/automation/service&support) IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 39: Process Interrupt Lost

    Error and system messages 4.2 Process interrupt lost Process interrupt lost "Process interrupt lost" Diagnostics Modules with a controller use the "Process interrupt lost" diagnostics. The "Process interrupt lost" diagnostics are not currently available for the 2DI 24 V DC High Feature and 4DI 24 V DC High Feature modules.
  • Page 40: Diagnostics With Step 7

    Error and system messages 4.4 Diagnostics with STEP 7 Diagnostics with STEP 7 4.4.1 Diagnostics readout Introduction The slave diagnostics comply with IEC 61784-1:2002 Ed1 CP 3/1. Depending on the DP STEP 7 master, slave diagnostics can be read out with for all DP slaves that comply with the standard.
  • Page 41 Error and system messages 4.4 Diagnostics with STEP 7 Example of reading out S7 diagnostics using SFC 13 "DP NRM_DG" Here, you will find an example of how to use SFC 13 to read out the slave diagnostics for a DP slave in the STEP 7 user program.
  • Page 42: Structure Of The Slave Diagnostics

    Error and system messages 4.4 Diagnostics with STEP 7 4.4.2 Structure of the slave diagnostics Structure of the slave diagnostics The figure below shows the structure of the slave diagnostics. Figure 4-1 Slave diagnostics structure IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 43: Station Statuses 1 To 3

    Error and system messages 4.4 Diagnostics with STEP 7 Note The length of the diagnostics frame varies depending on the parameter assignment:  Between 6 and 62 bytes in DPV0 mode  Between 6 and 110 bytes in DPV1 mode STEP 7 You can identify the length of the last received diagnostics frame in by referring to...
  • Page 44: Master Profibus Address

    Error and system messages 4.4 Diagnostics with STEP 7 Structure of station status 2 (byte 1) Table 4- 4 Structure of station status 2 (byte 1) Meaning 1: The DP slave parameters need to be reassigned. 1: A diagnostics message is pending. The DP slave will not operate until the problem is eliminated (static diagnostics message).
  • Page 45: Identifier-Related Diagnostics

    Error and system messages 4.4 Diagnostics with STEP 7 4.4.5 Identifier-related diagnostics Definition The identifier-related diagnostics indicate whether or not modules of the ET 200S have errors/faults. Identifier-related diagnostics start at byte 6 and are 9 bytes long. The identifier-related diagnostics for the ET 200S with the IM151-1 FO STANDARD are structured as follows: Figure 4-2 Structure of the identifier-related diagnostics for the ET 200S with the IM151-1 FO...
  • Page 46: Module Status

    Error and system messages 4.4 Diagnostics with STEP 7 4.4.6 Module status Definition The module status indicates the status of the configured modules and provides more information on the identifier-related diagnostics with respect to the configuration. The module status starts after the identifier-related diagnostics and consists of 20 bytes. Structure of the module status The module status for the ET 200S with the IM151-1 FO STANDARD is structured as follows:...
  • Page 47: Channel-Specific Diagnostics

    Error and system messages 4.4 Diagnostics with STEP 7 4.4.7 Channel-specific diagnostics Definition Channel-specific diagnostics provide information about channel errors in modules and details of the identifier-related diagnostics. The channel-specific diagnostics start after the module status (if parameters are preset accordingly). The maximum length is limited by the maximum total length of the slave diagnostics, i.e., 62 bytes in DPV0 mode or 110 bytes in DPV1 mode.
  • Page 48: Interrupts

    Error and system messages 4.4 Diagnostics with STEP 7 Note The module slot coding is contained in byte 35, bits 0 to 5. The following applies: Displayed number +1 ≙ Slot of the module (0 ≙ Slot 1; 1 ≙ Slot 2; 3 ≙ Slot 4, etc.) In bits 6/7 of byte 36, 00 is output if a power module reports channel-specific diagnostics.
  • Page 49 Error and system messages 4.4 Diagnostics with STEP 7 Structure of interrupts STEP 7 Once configuration with is complete, the interrupt data is evaluated and transferred to the relevant organization blocks (OBs). The interrupt section for the ET 200S is structured as follows: Figure 4-5 Structure of the interrupt status of the interrupt section IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0)
  • Page 50 Error and system messages 4.4 Diagnostics with STEP 7 Diagnostic interrupt, byte x+4 to x+7 Figure 4-6 Structure of bytes x+4 to x+7 for diagnostic interrupt IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 51 Error and system messages 4.4 Diagnostics with STEP 7 Diagnostic interrupt from the modules, byte x+8 to byte x+11 Figure 4-7 Structure of byte x+8 to byte x+11 for diagnostic frame IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 52 Error and system messages 4.4 Diagnostics with STEP 7 Diagnostic interrupt from the modules, byte x+12 to byte x+15 Figure 4-8 Structure of byte x+12 to byte x+15 for diagnostic frame IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 53 Error and system messages 4.4 Diagnostics with STEP 7 Example of a diagnostic interrupt Figure 4-9 Example of a diagnostic interrupt (Part 1) IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 54 Error and system messages 4.4 Diagnostics with STEP 7 Figure 4-10 Example of a diagnostic interrupt (Part 2) IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 55 Error and system messages 4.4 Diagnostics with STEP 7 Process interrupt of digital input modules Figure 4-11 Structure as of byte x+4 for process interrupt (digital input) Process interrupt of analog input modules Figure 4-12 Structure as of byte x+4 and byte x+5 for process interrupt (analog input) IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 56: Incorrect Module Configurations Of Et 200S On The Profibus Dp

    Error and system messages 4.4 Diagnostics with STEP 7 4.4.9 Incorrect module configurations of ET 200S on the PROFIBUS DP Invalid module configuration states The following invalid ET 200S module configuration states lead to an ET 200S station failure or prevent entry into data exchange. These responses occur regardless of whether the IM parameters "Operation at set <>...
  • Page 57: Dp Slave Failure

    In the event of an interrupt, interrupt OBs are automatically executed in the CPU of the DP master (see information on Program design in the System Software for S7-300/S7-400 Programming Manual (http://support.automation.siemens.com/WW/view/en/1136533)). IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 58 OB 40 start information: The event that triggered the process interrupt for analog input modules You will find a description of OB 40 in the System and Standard Functions Reference Manual for S7-300 /400 (http://support.automation.siemens.com/WW/view/en/1214574). Triggering a insert/remove module interrupt Insert/remove-module interrupts are supported in DPV1 mode. The CPU interrupts processing of the user program and processes diagnostic block OB 83 instead.
  • Page 60 Response times Overview The figure below shows the various response times between DP Master and ET 200S. Figure 5-1 Response times between DP Master and ET 200S IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 61 Response times 5.2 Response times for the ET 200S Response times for the ET 200S Calculating the response time with the IM151-1 FO STANDARD The following equation enables you to make an approximate calculation of the ET 200S response time: Response time [μs]* = 28 ·...
  • Page 62: Response Times

    Response times 5.3 Response time for digital input modules Response time for digital input modules Input delay The reaction times of the digital input modules depend on the input delay. Reference manual Information on the input delays can be found in the technical data of the for the relevant digital electronic module.
  • Page 63: Response Times For The Et 200S

    Response times 5.5 Response time for analog input modules Response time for analog input modules Conversion time The conversion time comprises the basic conversion time and the processing time for wire break check diagnostics. In integrative conversion processes, the integration time is included directly in the conversion time.
  • Page 64: Response Time For Digital Input Modules

    Response times 5.6 Reaction times of analog output modules Reaction times of analog output modules Conversion time The conversion time of the analog output channels comprises the time for the transfer of the digitized output values from internal memory and the digital/analog conversion. Cycle time The conversion of the analog output channels for the module takes place with a processing time and sequentially with a conversion time for channels 0 and 1.
  • Page 65: Response Time For Analog Input Modules

    Response times 5.7 Response times for a 4 IQ-SENSE electronic module Response time The response time (t to t ) i.e., the time from the application of the digital output values in internal memory until the specified value is obtained at the analog output - is, in the most unfavorable case, the sum of the cycle time and the settling time.
  • Page 66: Reaction Times Of Analog Output Modules

    Order numbers Accessories Table A- 1 Order numbers of accessories Name Order Number Optical Link Module OLM / P11 V4.0 6GK1503-2CA00 OLM / P12 V4.0 6GK1503-3CA00 Optical bus terminal (OBT) 6GK1500-3AA00 Fiber-optic cable SIMATIC NET PROFIBUS plastic fiber-optic, duplex core (50 m ...
  • Page 67: Response Times For A 4 Iq-Sense Electronic Module

    Order numbers IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0) Manual, 02/2010, A5E01075965-03...
  • Page 68: A Order Numbers

    Index Basic knowledge requirements, 3 Option handling Block diagram, 8 Functional principle, 15 parameter assignment, 18, 26 Prerequisites, 24 Channel-specific diagnostics, 46 Configuration, 10 Control interface, 20, 28 Parameters, 11 Conversion time, 63 PII, 20, 28 Cycle time, 62, 63 PIQ, 20, 28 Plug adapters Order number, 65...
  • Page 69 Index Station status 3 Structure, 43 Station statuses 1 to 3, 42 Status and error displays, 33 STEP 7 user program, 40 Structure, 47 Diagnostics interrupt, 49 Interrupts, 48 Process interrupt, 54 Technical data, 9 Technical Support, 4 Terminal assignment, 8 Training Center, 3 Updating firmware, 10 IM151-1 FO STANDARD interface module (6ES7151-1AB05-0AB0)

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