Summary of Contents for Oki APR-5000
- Page 1 (217) 352-9330 | Click HERE Find the Metcal APR-5000 at our website:...
- Page 2 Precision Systems for the Electronics Bench APR-5000 User’s Manual Specifications Introduction & General Overview System Features and Accessories Set-up Software Operation Calibration Nozzles and Vacuum Tubes Spare Parts and Accessories Site Preparation Warranty & Service - 1 - www.okinternational.com P/N 7000-1370, Revision B...
- Page 3 ● Use of the APR-5000 is intended only for the removal and placement of electronic components on to printed circuit boards by properly trained personnel. If you are not familiar with the proper and safe operation of the APR-5000, do not operate until proper training has been obtained.
- Page 4 ● Do not overload power outlets and extension cords. This can result in a risk of fire or electric shock. SAFETY AND EMC INFORMATION Declaration of Conformity We declare our sole responsibility that the product APR-5000 to which this declaration relates, is in conformity with the following standards and bears therefore a CE mark: ●...
- Page 5 Safety Standards The APR-5000 is in conformity with international safety requirements and bears the following safety marks: ● ETLu ● ETLc EMC Standards Europe ● EN 61000-3-2/3 ● EN 61326-1 North America ● 47 CFR part 15 ( FCC Class A ), meets Class A limits...
- Page 6 Basic Specifications of the APR-5000 APR-5000 Rework System Base Unit Input Voltage 115VAC/230VAC, 50/60Hz Base Unit Power 2000 watts Consumption Circuit Breaker Subzone 15 amp Heaters Circuit Breaker Main Unit 15 amp Max Source Temperature 350°C (662°F) Bottom-side heater: Max Source Temperature 400°C (752°F)
- Page 7 Insulation category II • Vision System The APR-5000 systems provide a maximum four-sided view of 46mm x 46mm (1.77" x 1.77). The camera magnification has a range of 10X to 27X. Shipping Data 28" W x 36"D x 32" H...
- Page 8 Please read this operators manual thoroughly prior to use. II. SYSTEM FEATURES AND ACCESSORIES APR-5000 SYSTEM INCLUDES: 1. APR-5000 Series Base Unit 2. Adjustable size board holder 3. APR-5000 Accessory Kit (APR-5AK) - 7 - www.okinternational.com...
- Page 9 Optical Calibration Gun sight AC-RP Nozzle Removal Pad 20207 Kapton Tape FSL-APR-2 PCB Spring Finger Long (Pack 2 ) UBS-APR Under Board Support APR-5000 20987 Adjustable "V" Block for CSP Components APR-VA USB External Video Adaptor APR-VRT Vacuum Nozzle Removal Tool Power Cord...
- Page 10 Figure 1 Main Unit Components (Figure 1) Power “on” LED Reflow head “X” axis release button Camera & Lighting assembly Reflow head “up” button Reflow head “down” button Type K thermocouple inputs (3) “Y” Axis micrometer Command "Enter" button “X” Axis micrometer Open Frame adjustable printed circuit board holder Reflow head “Y”...
- Page 11 Figure 2:1 (Version 1) Figure 2:2 (Version 2) Main Unit Components, Rear View (Figure 2.1 & 2.2) RS-232 connector. Composite video output. Main air connector for reflow head. Nitrogen / Shop air input connector. Fuse Holder (Version 1) / Breaker (Version 2) AC Power input.
- Page 12 Prior to performing initial set-up, unpack all accessories from their shipping containers. Ensure that your APR-5000 has arrived complete by verifying that all of the accessories listed in Section II of this manual have been included. After all components are located, setup can then begin.
- Page 13 The software will automatically start the “Installshield Wizard”. Follow all the prompts and the software will self install. 4. Connect the PC to the APR-5000 utilizing the supplied RS-232 cable. 5. Connect the video output (Figure 2. #2) to the video input on the PC utilizing the supplied RCA video cable.
- Page 14 1. Set the APR-5000 Main power switch to the “on” position. 2. On the “desktop” Double click the icon. Allow system to initialize. Your startup screen will appear as follows: From this startup screen you have 3 options: 1. Process Run – This selection allows you to open and run a previously created and stored profile for either placement or removal.
- Page 15 9. “Hit action buttons to lower reflow head to set nozzle height.” Fine adjust nozzle height using computer screen buttons or APR-5000 manual keys.. Click Next 10. Select Next and then click Start to begin the profile. 11. When profile is completed. Click Next 12.
- Page 16 Click Next 10. Vision – Adjust camera parameters; lamp intensity, focus, zoom and iris controls. Click Next 11. Camera – Return camera to home position to continue. 12. Component – Set the height for placing the component. • Coarse – action buttons •...
- Page 17 8. Retract Vacuum Tube 9. Raise head 10. Do not remove 11. Select airflow rate and make adjustments to the profile settings in the profile window. Click Next 12. L 13. ”Hit action buttons to move reflow head to the home position.” Click Next 14.
- Page 18 V. HARDWARE TROUBLE SHOOTING & CALIBRATION The following trouble shoot guide details a step-by-step process software trouble- shooting guide that will help identify APR-5000 hardware faults. If needed, Optical Calibration and Head Calibration is also detailed. For more in-depth calibration procedures and required parts refer to the APR-5000 Calibration Kit, part number APR-CALKIT.
- Page 19 Press Action Buttons Press Action Buttons as noted. Check mark as noted. Check mark identifies if buttons identifies if buttons are working properly. are working properly. Inputs are not to Press Next Button as be altered or noted. Check mark tested.
- Page 20 Physically press the head X and Y- axis switches on the APR-5000 heater head. Check mark must turn on momentarily. Physically pull Physically pull camera out. camera out. Check mark Check mark moves from toggles from Camera Home Camera Home...
- Page 21 Click this button to check for vacuum When “off” there is no pressure at the pipette. If air to the cylinder. the vacuum pressure is low or cannot lift a component, check the vacuum hoses and vacuum pump. Click The vacuum tube will retract.
- Page 22 This tests the PCBA/lower lamp. Before exiting the troubleshooting window you must ensure all check marks are in their original position. Failure to do so will hinder the performance of your APR-5000 and may cause a Process Run failure. Notes - 21 - www.okinternational.com...
- Page 23 Tools Required Large Vacuum Gun Sight Tool Calibration Mirror Allen Keys Procedure 1. Turn APR-5000 unit on and boot the APR-5000 Software. 2 Open System Set-Up by clicking System Set-Up. Click Here for System Set Up Option Type in 94025 3.
- Page 24 Click Head Alignment 7. Carefully remove the front cover of the reflow head and hold into place using a using a tie-wrap or equivalent. Note the location of the side-to-side and to-fro adjustment screws on the left side of the vacuum tube. Do not loosen yet. Zoom View 8.
- Page 25 Reverse- mounted Gun Sight Tool 9. Take vacuum pipette #12, remove rubber o-ring, and attach the vacuum pipette to the APR. Removing the o-ring allows you to optimize the vacuum pick-up point accuracy. 10. Follow prompts past the vision calibration to when the vacuum engages. 11.
- Page 26 13. Using the down action keys, lower the mirror until the mirror nearly touches the reverse-mount the Gun Sight Tool and check distance to be parallel on all four edges. Must be parallel on all four edges. 14. If the calibration mirror is not parallel to the reverse-mounted the gun sight tool, loosen the adjustment screws as necessary and adjust the head manually until the mirror is parallel to the reverse mounted calibration tool.
- Page 27 15. For a final test, lower the mirror to the reverse mounted gun-sight tool, release the mirror, and attempt to pick-up the component. If aligned correctly, the steel vacuum pipette will pick up the component. Adjust as needed. 16. When the calibration mirror is parallel to the reverse mounted gun sight tool, tighten the lock screws.
- Page 28 APR Head to Pick-Up Point Alignment Procedure Tools Required Large Vacuum Gun Sight Tool Calibration Mirror Allen Keys 1. Drive the motor head down to the PCB pick up point and pick up the centered mirror. 2. Drive motor up until the head is above the centering fixture. Pull out the camera. - 27 - www.okinternational.com P/N 7000-1370, Revision B...
- Page 29 3. Pull out slide and loosen pick-up point lock-down screws. Lock Down Screws are located opposite each other on the camera for optimum adjustment. Lock Down Screw 4. Adjust side to side as needed and front to rear as needed with mirror near the pick up point as a gauge.
- Page 30 Front to Rear Adjustment 5. Adjust until mirror is parallel to the pick up fixture. When parallel (see below), tighten the lock-down screws. Must be parallel on all four edges. Notes - 29 - www.okinternational.com P/N 7000-1370, Revision B Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 31 Tools Required Large Vacuum Gun Sight Tool Allen Keys Procedure 1. Turn APR-5000 unit on and boot the APR-5000 Software. 2 Open System Set-Up by clicking System Set-Up. Click Here for System Set Up Option Type in 94025 3. Click on “No Password” button and enter the APR password 94025.
- Page 32 Click Optical 5. Place the gun-sight plate into position. The calibration fixture must be central to the pre-heater grate 6. Follow prompts on screen to the Focus Vacuum Cup prompt. This approximately two steps into the software procedure. 7. Press the down keys to focus the vacuum nozzle and using the head actions keys, align the image of the focused vacuum cup to the software window.
- Page 33 8. If the vacuum nozzle image is not centered in the Y-axis movement, adjustment the image using the Y-Adjustment screws using the appropriate Allen key. 9. If the vacuum pipette image is not centered in the X movement, remove the camera shield and loosen the four-camera lock-down screws located underneath the front part of the camera.
- Page 34 X-axis adjustment screws. Note: When adjusting X-axis make to adjust booth screws per side equally. 11. Replace camera shield. 12. When the image is centered, tighten the camera lock-down screws located underneath the front part of the camera (screws identified in step 10 above). 13.
- Page 35 14. Click the “Next” key and follow the prompts on the monitor. 15. Pick up the component gun sight from the calibration fixture. The gun sight top plate must be picked up from the board holder. The pins on the gun sight keep both the top and bottom gun sights aligned prior to pick-up.
- Page 36 17. Adjust the gun sight adjustment screws located on the side of the camera until the component gun sight overlays the PCBA gun sight. Adjustment screws. Note: The prism adjustment screws are adjusted as needed to overlay the top and bottom gun sight images. Each of the four screws can be adjusted as needed to achieve this.
- Page 37 Notes - 36 - www.okinternational.com P/N 7000-1370, Revision B Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 38 VI. NOZZLES, VACUUM PICKUP NOZZLE AND ACCESORIES Nozzles NZA-060-060 APR Reflow Nozzle 6mm x 6mm NZA-080-080 APR Reflow Nozzle 8mm x 8mm NZA-080-095 APR Reflow Nozzle 8mm x 9.5mm NZA-100-100 APR Reflow Nozzle 10mm x 10mm NZA-130-130 APR Reflow Nozzle 13mm x 13mm NZA-150-150 APR Reflow Nozzle 15mm x 15mm NZA-180-180...
- Page 39 VNZ Pipette O-Ring Kit APR-5AK APR-5000 Accessory Kit APR-VA External Video Adaptor, USB VII. CALIBRATION KIT & SPARE PARTS: Listed below are the calibration kit and spare parts that are available for your APR-5000 Rework System. Parts APR-CALKIT APR-5000 Calibration Kit APR-AH...
- Page 40 thermal demand of the assembly that is being reworked. For more information on OK International Smart Heat™ Technology, please contact your local Metcal representative or visit www.okinternational.com for more information. The following blade style tips are available for the MX-500 Series Rework System: SMTC-x60 (.410”...
- Page 41 IX. WARRANTY AND SERVICE WARRANTY POLICY & SHIPPING PROCEDURES The APR-5000 Array Package Rework System is under warranty for a period of 12 months from the purchase date for all parts and labor excluding misuse. Heating elements and lamps are under warranty for a period of 90 days.
- Page 42 TECHNICAL SUPPORT Hot Line service. Please contact your nearest office for technical support: OK International, Inc. 12151 Monarch Street Garden Grove, CA 92841 Phone: +1 714-799-9910 Fax: +1 714-799-9533 European Headquarters OK International Ltd Eagle Close, Chandlers Ford Hampshire, SO53 4NF U.K.
- Page 43 China OK Electronics (Beijing) Co., Ltd No. 22 Chaoyang Men Wai Avenue Prime Tower, Room 1901 Chaoyang District, Beijing 100020, P. R. China Phone: +86 10 6588 3360 Phone: +86 10 6588 3359 Japan OK International Japan Ltd 2F ASK Bldg. 1-24-4 Ebisu Shibuya-Ku Tokyo 150-0013, Japan...