Emerson FISHER OS2 Instruction Manual

Release relay
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Instruction Manual
D103683X012
June 2017
RELEASE RELAY
CONTENTS
Release Relay (Type OS2) .........................................
Introduction ..................................................................
Mechanism Box (BM) ..................................................
Safety Manometric Box (BMS) ....................................
Characteristics .............................................................
Labelling ......................................................................
Types of Installation .....................................................
Dimensions and Weights .............................................
Mechanism Box (BM) ................................................
Description and Spare Parts ........................................
Operation .....................................................................
Connections .................................................................
Materials ......................................................................
Commissioning ............................................................
Maintenance ................................................................
Options ........................................................................
Safety Manometric Box (BMS) .................................
Description and Spare Parts ........................................
Operation .....................................................................
Connections .................................................................
Spring Adjustment Ranges ..........................................
Materials ......................................................................
Adjustment ...................................................................
Maintenance ................................................................

INTRODUCTION

The Type OS2 Release Relay consists of a Mechanism Box
(BM) and one or two Safety Manometric Boxes (BMS). Its
function is to provoke the activation of a slam shut valve
which may be stand alone (Type OSE), integrated in a
regulator (Types MP, MPS, DRPNPIL, EZH, DRPN and
EZR) or integrated in a Type K1000/K3000, in the case
of under or over pressure in the controlled gas network. It
may be mounted on systems of DN 25 to DN 150 and up to
PN 100.
It is tight shut and submersible. It may be connected to an
explosion-proof contact (intrinsically safe).
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1
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MECHANISM BOX (BM)

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The mechanism box is designed to close a slam shut valve.
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The operation is ensured in two successive stages: a
detection stage and a power stage. The separation between
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the detection stage and the power stage provides maximum
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precision, indifferent of working pressure, slam shut valve
diameter and gas flow. After activation of the slam shut valve
14
due to over or under pressure, the mechanism box must
be reset manually. The complete system is available, on
request only, sealed with lead and wire.

SAFETY MANOMETRIC BOX (BMS)

The pressure data is transformed into a displacement by
a safety manometric box (Type BMS 1) mounted on the
mechanism box (BM). This displacement is used to
activate the detection stage of the mechanism box in
the case of overpressure, over or underpressure, or
underpressure condition.
In certain configurations, a second box may be used
(Type BMS 2).
Type OS2
Figure 1. Type OS2

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Summary of Contents for Emerson FISHER OS2

  • Page 1: Table Of Contents

    Instruction Manual Type OS2 D103683X012 June 2017 RELEASE RELAY CONTENTS Release Relay (Type OS2) ......... 1 to 3 Introduction ..............Mechanism Box (BM) ..........Safety Manometric Box (BMS) ........Characteristics ............. Labelling ..............Types of Installation ............. Dimensions and Weights ..........Mechanism Box (BM) ..........
  • Page 2: Characteristics

    Type OS2 CHARACTERISTICS AG 2.5 Diaphragm or bellows Accuracy AG 5 Piston Memorization No memorization Resistance to vertical shocks (20 shocks) Resistance to pendular shocks 9.81 J Sealing IP 67 Temporary immersion Maximum operating pressure (PSD) 100 bar Operating temperature -30°C to +71°C Maximum valve travel 50 mm...
  • Page 3: Release Relay (Type Os2)

    Type OS2 TYPES OF INSTALLATION Mounting on horizontal pipeline only: Top Mounted (stand-alone valve) Bottom Mounted (intergrated valve and regulator) TYPE BMS 1 BM 1 TYPE BMS 1 Figure 5. BM 1: Mechanism Box with Figure 6. BM 1: Mechanism Box with One Safety Manometric Box (Type BMS 1) One Safety Manometric Box (Type BMS 1) BM 2...
  • Page 4: Description And Spare Parts

    Type OS2 DESCRIPTION AND SPARE PARTS (BM) Table 4. Mechanism Box Assembly Item Description Mechanism box FA181067T12 FA181068T12 Cap including indicator, O-ring and screw (new version 06/2007; interchangeable) FA181328T12 New cap O-ring FA145430X12 Mechanism box casing FA142930X12* FA144071X12 Box gasket FA142930X12* BMS gasket FA145431X12*...
  • Page 5: Operation

    Type OS2 Table 5. Packing Gland Assembly Packing gland Description Valve Type OSB Type VSE Standard Assembly FA181089X12 FA181090X12 FA181104X12 Packing gland and stem FA181040X12 - - - - FA181040X12 Packing gland - - - - 144 126 - - - - O-ring FA400514X12 FA400505X12...
  • Page 6: Connections

    Type OS2 CONNECTIONS (BM) VALVE • Fixation BM / Connector: - H M7 or H M8 screws TRAVEL STOP - 16 N•m torque • Sealed BM / Connector: - Flat O-ring (water resistant) - Packing gland (gas resistant) • Mechanism contact / Slam shut valve: - Control rod •...
  • Page 7: Maintenance

    Type OS2 • Unscrew the travel stop (screwdriver) VALVE • Unscrew the BM fastening screws (flat spanner 11 (screw 7) and 13 (or 14) (screw 8) • Disassemble the mechanism box (BM) from the connector TRAVEL STOP by unlocking the yoke Assembly : •...
  • Page 8: Mechanism Box (Bm)

    Type OS2 Table 9. Mechanism Box (BM) Versions Electrical Connections Versions Installation Sealing Connection Mechanical Connections Common Connection IP 68 Sans 1/2 NPT cap IP 68 3 m wire Black Blue Brown Wires IP 65 Explosion proof connector box/PE Screwed wiring IP 68 Intrinsical safe tight-shut connector Welded wiring...
  • Page 9: Operation

    Type OS2 SAFETY SAFETY SAFETY MANOMETRIC MANOMETRIC MANOMETRIC BOX (BMS) BOX (BMS) BOX (BMS) BASE BASE BASE SAFETY SAFETY SAFETY MANOMETRIC MANOMETRIC MANOMETRIC BOX 1 (TYPE BMS 1) BOX 1 (TYPE BMS 1) BOX 1 (TYPE BMS 1) “HOOK” KIT “HOOK”...
  • Page 10: Spring Adjustment Ranges

    Type OS2 SPRING ADJUSTMENTS RANGES (BMS) (See definitions table 17) Table 14. Max. Only Spring Adjustment Ranges SPRING MAX. ONLY INTERVALS ∆1 Wdso setting, bar PMS box ø Wire Recommended range Max. low Type Size Code ∆1 (bar) (mm) point Max.
  • Page 11 Type OS2 Table 16. Max. and Min. Spring Adjustment Ranges SPRING MAX. and MIN. INTERVALS ∆1 and ∆2 Wdsu setting (bar) PMS box ø Wire Min. low Type Size Code Max. high ∆1 ∆2 (bar) (mm) point point (bar) (bar) possible FA113195X12 0.010...
  • Page 12: Materials

    Type OS2 Selection Guide Lines: Pressure Limitations Table 18. Pressure Limitations Max. Only Min. Only Max. and Min. Pdo ≤ PSD box (BMS) Pd max < PSD box (BMS) Pdo ≤ PSD Box (BMS) Pdo ≤ Pt high point Pdu ≤ Pt high point Pdo ≤...
  • Page 13 Type OS2 Type BMS 1 (Figures 20 to 22) · pressure equal to the releasing pressure required for Pd min in the BMS Adjust the releasing screw (key 1) to X = 2 mm Releasing by Max. Only (detection stage set) - Jam nut (key 3) - Put the hook (key 2) into position and adjust Y = 1.5 mm with nuts (key 6) and (key 7)
  • Page 14: Maintenance

    Type OS2 Type BMS 2 with 1 Max. Only Type BMS 1 Releasing by Max. and Min. Releasing by Max. Only • Adjusting the Push Button - The min. hook (key 2) is completely unscrewed, then in the following conditions: ·...
  • Page 15: Safety Manometric Box (Bms)

    Type OS2 - Unscrew the adjustment screw (resetting tool) - Remove the hook or plate, depending on the type of Type BMS 1 or 2, from the detection rod (flat spanner 7) - Remove the upper case · BMS 162 (flat spanner 11) ·...
  • Page 16 D103683X012 © 2017 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 06/17. Americas Asia Pacific The Emerson logo is a trademark and service mark of Emerson Electric McKinney, Texas 75070 USA Singapore 128461, Singapore Co. All other marks are the property of their prospective owners.

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