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HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ1-L SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION LEVEL KDL-32EX605 RM-YD047 BRAZIL CONFIDENTIAL KDL-40EX605 RM-YD047 BRAZIL KDL-46EX605 RM-YD047 BRAZIL CONFIDENTIAL ELECTRICAL SERVICE MANUAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE: 5/2010 REVISION DATE SUBJECT 5/2010 No revisions or updates are applicable at this time.
KDL-32EX605/40EX605/46EX605 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specified in the electrical parts list to prevent electric shock, fire, or other hazard.
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-32EX605/40EX605/46EX605...
KDL-32EX605/40EX605/46EX605 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-32EX605/40EX605/46EX605 SECTION 1: DIAGRAMS 1-1. CIRCUIT BOARDS LOCATION GE3B (KDL-32EX605/40EX605 ONLY) GE2C (KDL-46EX605 ONLY) SWITCH UNIT 1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in µF unless otherwise noted. pF : µµF 50WV or All voltages are in V.
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KDL-32EX605/40EX605/46EX605 Terminal name of semiconductors in silk screen REFERENCE INFORMATION printed circuit ( RESISTOR CAPACITOR Device Printed symbol Terminal name Circuit : RN METAL FILM : TA TANTALUM Collector Transistor : RC SOLID : PS STYROL Base Emitter : FPRD NONFLAMMABLE CARBON...
KDL-32EX605/40EX605/46EX605 BAL BOARD SCHEMATIC DIAGRAM (2 OF 18) — D+3.3V M_GADD[0-14] M_GADD[0-14] — JL920 1 M_GADD[3] P o r t i o n 6 M_GADD[2] M_GADD[1] C I / S t r a p M_GADD[0] M_GADD[7] M_GADD[4] GPIO67 GADD0 M_GADD[6]...
KDL-32EX605/40EX605/46EX605 BAL BOARD SCHEMATIC DIAGRAM (4 OF 18) — P o r t i o n 1 RB9400 M_A_ODT_HSS DDR2_A_ODT_HSS DDR2_+1.8V DDR2 X_M_CAS_HSS X_DDR2_CAS_HSS DDR2_A_DQ0_HSS M_A8_HSS DDR2_A8_HSS DDR2_A_DQ0_HSS MVDD UMDQ0 DDR2_A0_HSS DDR2_A_DQ1_HSS M_A7_HSS DDR2_A7_HSS — C9408 C9409 C9414 C9419 C9423...
KDL-32EX605/40EX605/46EX605 BAL BOARD SCHEMATIC DIAGRAM (5 OF 18) PC_RGB M_PC_G,M_PC_B,M_PC_R M_PC_G — P o r t i o n 8 R9600 R9603 R9606 0.5% 0.5% 0.5% MC-10161F1-420-PN4-A 1608 1608 GND_A GND_D PLL+1.05V A+3.3V VIDEO IN/OUT L9603 M_PC_B 600ohm R9601 L9606...
KDL-32EX605/40EX605/46EX605 BAL BOARD SCHEMATIC DIAGRAM (17 OF 18) *CN5001 STBY_+3.3V — STBY_+3.3V STBY_+3.3V GND_D R5021 1/16W CHIP R5063 EEPROM RESET RESET R5054 D5005 X _ I N I T R5052 1/16W 1SS357-TPH3 RB5024 2 . 2 k CHIP 1/16W Q5008...
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KDL-32EX605/40EX605/46EX605 [E3TL-2 SYSTEM/STREAM/DEMOD/STRAPS/CI/NAND/DDR2/VIDEO/IN/OUT/AUDIO IN/OUT/ETHERNET/USB/POWER/GND/HDMI/LVDS/TUNER/COMPOSITE/COMPONENT IN/HDMI EQ_SW/HDMI CONNECTOR/PC INPUT/ETHERNET/USB/MIMAS CS/PANEL CONN/VIDEO SW/AUDIO SW/MIMAS/POWER] COMPONENT SIDE C N 3 8 0 0 I C 3 7 0 4 — 3.15A F3702 — I C 9 3 0 1 I C 9 0 0 0...
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KDL-32EX605/40EX605/46EX605 [E3TL-2 SYSTEM/STREAM/DEMOD/STRAPS/CI/NAND/DDR2/VIDEO/IN/OUT/AUDIO IN/OUT/ETHERNET/USB/POWER/GND/HDMI/LVDS/TUNER/COMPOSITE/COMPONENT IN/HDMI EQ_SW/HDMI CONNECTOR/PC INPUT/ETHERNET/USB/MIMAS CS/PANEL CONN/VIDEO SW/AUDIO SW/MIMAS/POWER] CONDUCTOR SIDE F 2 6 0 0 6 3 0 m A — — I C 1 0 0 8 W 2 4 1 — I C 4 0 0 0 —...
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KDL-32EX605/40EX605/46EX605 GE2C [POWER] CONDUCTOR SIDE (KDL-46EX605 ONLY) K A M A Y A F C C 2 0 M A T S U O K A B — J L 6 8 0 6 J L 6 8 0 7...
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KDL-32EX605/40EX605/46EX605 GE3B [POWER] COMPONENT SIDE (KDL-32EX605/40EX605 ONLY) L 6 5 0 1 C 6 5 2 0 C 6 1 0 8 — D 6 8 0 0 C 6 5 1 3 2 D L a b e l...
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KDL-32EX605/40EX605/46EX605 GE3B [POWER] CONDUCTOR SIDE (KDL-32EX605/40EX605 ONLY) K A M A Y A F C C 2 0 M A T S U O K A B C 6 5 2 0 — J L 6 8 1 4 D 6 8 0 0...
KDL-32EX605/40EX605/46EX605 SECTION 2: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identified by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only • All resistors are in ohms when ordering these components.
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KDL-32EX605/40EX605/46EX605 NOTE: The components identified by shading mark are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FUSE C9800 1-100-909-11 CERAMIC CHIP 10µF 6.3V C9801 1-100-909-11 CERAMIC CHIP 10µF...
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KDL-32EX605/40EX605/46EX605 NOTE: The components identified by shading mark are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES L4201 1-457-884-11 INDUCTOR 15µH IC3702 6-709-512-01 S-1132B18-M5T1G L4202 1-457-884-11 INDUCTOR 15µH...
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KDL-32EX605/40EX605/46EX605 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q9306 6-552-484-01 TRANSISTOR RE1C002ZpFU7TL R2221 1-218-970-11 METAL CHIP 1/16W Q9601 6-552-407-01 TRANSISTOR DSA500100L R2230 1-218-929-11 METAL CHIP 1/16W Q9602 6-552-407-01 TRANSISTOR DSA500100L R2236 1-218-965-11 METAL CHIP 1/16W...
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KDL-32EX605/40EX605/46EX605 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2835 1-218-990-81 SHORT CHIP R4202 1-218-953-11 METAL CHIP 1/16W R2848 1-218-990-81 SHORT CHIP R4205 1-218-949-11 METAL CHIP 1/16W R2849 1-208-860-81 METAL CHIP 0.50% 1/16W R4206 1-218-949-11 METAL CHIP...
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KDL-32EX605/40EX605/46EX605 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5135 1-218-965-11 METAL CHIP 1/16W R9613 1-218-949-11 METAL CHIP 1/16W R5136 1-218-965-11 METAL CHIP 1/16W R9618 1-208-643-11 METAL CHIP 0.50% 1/16W R9003 1-218-957-11 METAL CHIP 2.2K 1/16W...
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.