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Hyundai HIMSEN H21/32 Instruction Book

Volume i
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HYUNDAI
INSTRUCTION BOOK
1, Cheonha-Dong, Dong-Gu, Ulsan, Korea
Warranty Service
TEL : (82) 52-202-7412~20
FAX : (82) 52-202-7581
(82) 52-250-9841
E-mail : engineas@hhi.co.kr
VOLUME I
Engine type
H21/32
Hyundai Heavy Industries Co., Ltd.
Engine & Machinery Division
http://www.hhi.co.kr
http://as.hyundai-engine.com
Engine After-sales Service Dept.
Parts Sales
TEL : (82) 52-202-7311~20
FAX : (82) 52-202-7582
E-mail : eservice@hhi.co.kr

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  • Page 1 HYUNDAI INSTRUCTION BOOK VOLUME I Engine type H21/32 Hyundai Heavy Industries Co., Ltd. Engine & Machinery Division 1, Cheonha-Dong, Dong-Gu, Ulsan, Korea http://www.hhi.co.kr http://as.hyundai-engine.com Engine After-sales Service Dept. Warranty Service Parts Sales TEL : (82) 52-202-7412~20 TEL : (82) 52-202-7311~20...
  • Page 2 비정상적인 연소 O04700 Abnormal Combustion 비정상적인 소음 O04800 Abnormal Noise 연료 및 관리 Fuel Oil and its Control 연료 사양 G05100 Fuel Oil Specification 연료 특성 G05200 Fuel Oil Quality Engine & Machinery Division 09.06/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 3: Table Of Contents

    실린더 라이너 및 워터 쟈켓 Cylinder Liner and Water Jacket 일반 지침 G15100 General Instruction 조립도 및 부품 목록 A15000 Assembly Drawing & Part List 정비점검 절차 M15100 Maintenance Procedure Engine & Machinery Division 09.06/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 4 Assembly Drawing & Part List 정비점검 절차 M25000 Maintenance Procedure 캠 샤프트 베어링 Camshaft Bearing 조립도 및 부품 목록 A25300 Assembly Drawing & Part List 정비점검 절차 M25300 Maintenance Procedure Engine & Machinery Division 09.06/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 5 연료 제한 장치 Fuel Limiter 연료펌프 제어 링크장치 어셈블리 Fuel Pump Control Linkage Assembly 가버너 링크 연결장치 Spring Loaded Pull Rod 조립도 및 부품 목록 A41000 Assembly Drawing & Part List Engine & Machinery Division 09.06/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 6 조립도 및 부품 목록 A52300 Assembly Drawing & Part List 정비점검 절차 M52300 Maintenance Procedure 연료 공급 파이프 배치상태 Fuel Feed Pipe Arrangement 조립도 및 부품 목록 A53000 Assembly Drawing & Part List Engine & Machinery Division 09.06/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 7 Cooling Water System 일반 지침 G70000 General Instruction 냉각수 펌프 어셈블리 Cooling Water Pump Assembly 조립도 및 부품 목록 A71000 Assembly Drawing & Part List 정비점검 절차 (조립) M71000 Maintenance Procedure Engine & Machinery Division 09.06/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 8 조립도 및 부품 목록 A83000 Assembly Drawing & Part List 과급 냉각기 마운팅 Charge Air Cooler Mounting 조립도 및 부품 목록 A84000 Assembly Drawing & Part List 정비점검 절차 M84000 Maintenance Procedure Engine & Machinery Division 09.06/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 9 2. 개정 번호 Rev. No. 개정번호 : A ~ Z Revision No. : A ~ Z 선택사양 또는 설계적용 구분 번호 : Alternative or Design Application No. : 1 ~ 9 Engine & Machinery Division 06.12/HJS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 10 Symbol for ‘Bolt and nut dimension’ 치수는 해당 렌치 또는 스패너에 대한 볼트머리 또는 The dimension shows the size of bolt head or nut 너트의 크기를 나타냅니다. for corresponding wrench or spanner. Engine & Machinery Division 06.12/HJS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 11 Information for ordering of spare parts found out from the “Assembly Drawing & Part List” Engine Type Page No. Revision No. Section No. Illustration Description Quantity Item No. A form of order sheet for spare parts Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 12 General Information Engine Nomenclature G00400 엔진 기호 일반 사항 (실린더 및 메인 베어링 번호 체계) Cylinder and Main Bearing Numbering (실린더 및 캠축 베어링 번호체계) Cylinder and Camshaft Bearing Numbering Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 13 ( viewed from Free End ) ( viewed from Free End ) Camshaft Gear Idle Gear H/T Water pump Gear Crankshaft Gear Lub. Oil Pump Gear L/T Water pump Gear Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 14 1 – 3 – 5 – 7 – 9 – 8 – 6 – 4 – 2 Note) The principal data stated above are based on nominal MCR, and the actual data depend on each project specification. Please refer to the technical specification on final drawing. Engine & Machinery Division 07.10/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 15 G01210 엔진 횡단면 엔진 설계 개요 및 운전 데이터 M.80 M.20 Air/Gas System Combustion System M.50 Fuel Injection System M.40 Eng. Control System M.10 M.30 Engine Structure Power Driving System Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 16 엔진 설계 개요 및 운전 데이터 M.20 M.80 Air/Gas System Combustion System M.50 Fuel Injection System M.40 Eng. Control System M.60 M.70 M.10 M.30 L.O System C.W System Power Driving System Engine Structure Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 17 Engine room atmospheric temperature and 의 출력, 연료 소모량, 배기가스 온도에 영향을 미친 pressure, cooing water temperature, etc. 다. influence engine power, fuel consumption, G01320 exhaust gas temperature and so on. G01310 G01310 G01320 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 18 급 냉각기의 청결 유지를 위해 각별한 주의가 temperature exhaust 필요하다. components in addition to the influence by reduced air-flow. Therefore, charge air cooler needs careful attention to keep cleanness. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 19 아니라 분사장치의 마모를 증가시키며, 결국 배 combustion chamber and exhaust system, 기 가스 온도와 연료 소모량을 증가 시킬 것이 which will finally increase the exhaust gas 다. temperature and fuel consumption. G05200 G05200 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 20 재조정 또는 수리하여야 한다. Whenever changing the fuel, maximum firing M51101 pressure should be measured and readjusted or reconditioned if out of normal operating range. M51101 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 21 : 186 [g/kWh] at 720 [rpm], MCR 그러므로, dSFOC = 1.0067 이며, 현지 조건에서 연료 Then, dSFOC = 1.0067 and the SFOC at site 소모율은 187.2 [g/kWh]로 증가할 것이다. condition will be increased to 187.2 [g/kWh] Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 22 그러므로, dTaturb = 22 [℃] 이며 실제 운전 조건에서 Then, dTaturb = 22 and the Taturb at actual [℃] 는 312 [℃]로 증가할 것이다. operating condition will be increased to 312 Taturb [℃] Engine & Machinery Division 06.07/RSK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 23 *) Temperature deviation between thermometer and thermocouple = 10~40 degree caused by different measuring point. *) Engine performance data depends on the LCV (Low Calorific Value) of used fuel oil respectively, which influences fuel rack index of fuel injection pump. (Refer to G01300) Engine & Machinery Division 09.02/YEJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 24 Flashlight, fire extinguisher, and other emergency 항상 엔진 근처에 보관하며 항상 손쉽게 사용할 수 있도 tools, spare parts should be always kept ready at 록 해야 한다. hand near the engine. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 25 템 내의 냉각수를 외부로 완전히 배출시켜 동파를 방지 point (0℃), the water in the engine, pumps, coolers, 해야 한다. and pipe systems should be drained to prevent freezing. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 26 석에 의해 발생된 어떠한 문제도 보증하지 않는다. book easily for Korean people. We do not guarantee any problem induced from the wrong translation or interpretation of English text. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 27 엔진 운전자는 운전을 시작하기 전에 엔진과 관련된 Engine operator should be familiarized with local 기기에 능숙해야 한다. operating condition of the engine and related machineries before running in the system. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 28 누수여부를 점검하고 필요시 보수한다. Check and correct any leakages. 냉각수 통로의 공기 배출 상태를 점검한다. Check air venting in the cooling water circuit. 냉각수의 압력과 온도를 점검한다. Check water pressure and temperature. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 29 모든 연료분사 펌프, 밸브 및 고압관들을 분해 후 중 removed and cleaned by MDO before re- 유를 제거해야 합니다. starting. All fuel injection pumps, valves and high pressure pipes should be dismantled and cleaned. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 30 한 테이프가 오일 통로를 막을 수 있습니다. comes out from bearings, rollers on cam and rocker arms on cylinder heads. Tapes attached during maintenance may block the oil passages. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 31 가버너에서 모든 연료 분사 펌프의 랙까지 연 Check smooth movement of fuel regulating 결된 연료 조정 장치가 원활하게 작동하는지 점 linkages from governor to every rack of the 한다. fuel injection pump. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 32 록 맞춘다.) from entering) ‘시작 (Start)’ 버튼을 누르고 압축 공기 운전 Press ‘Start’ button and check air running 상태를 점검한다. condition. 인디케이터 콕을 닫는다. Check ‘Stop’ and ‘Max’ position for both Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 33 예비 윤활과 시동 준비 사항들을 확인 Air running is recommended to 하기 위해서는 가능하면 압축 공기로 엔진을 운전 해 ensure pre-lubrication and readiness for 보는 것이 바람직합니다. starting, if only possible. Close indicator cock. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 34 엔진과 공급 장치 주변에 누설 부위가 있는지 Check any leakages around the engine and 점검한다. feed system. 모든 자동정지 및 경보기능이 정확하게 작동하 Check all shutdowns and alarms function 는지를 점검한다. correctly. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 35 진을 가동시킨다. 그 다음 엔진을 멈추고, 위에서 언 minutes at idle speed, then stop the engine and 급한 방법으로 구동부 관련 부품을 재점검한다. repeat the inspection of internal sliding parts as same manner as above mentioned. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 36 5. Checking during Load Up 윤활유와 냉각수의 압력과 온도를 점검한다. Check pressure temperatures lubricating oil and cooling water. 연료 펌프 랙 인덱스와 가버너 인덱스를 점검 Check fuel pump rack index and governor 한다. index. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 37 운전 범위 내에 있어야 하고, 항상 공장 시운전 자료 step should be within the normal operating 및 이전의 운전 자료와 비교/검토해야 합니다. range and always compared with shop test record and previous operating records Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 38 기용 필터 및 윤활유와 연료용 필터의 압력 강 oil to avoid any interruption of continuous 하를 점검한다.. operation due to alarm or shutdown. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 39 Check drain pipe of cooling water pump. If 또는 냉각수가 누출되면 펌프를 분해 점검 해 leakage of oil or water detected, the pump 야 한다. should be overhauled and maintenanced. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 40 Keep running pre-lubricating pump and 위해 예비 윤활 펌프와 외부 냉각수 펌프를 한 external cooling water pumps for a period of 동안 계속 가동시킨다. time to cool down heated parts of the engine gradually. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 41 동적으로 멈추게 될 것이다. 하지만 자동정지 전에 stopped automatically by the engine control 비정상 상태를 보여주는 경보가 통상 발생된다. system. However, the alarm will normally G01400 precede auto-stop showing abnormality. G01400 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 42 만일 동파 위험이 있으면 엔진 냉각수 If there is any risk of freezing, 를 외부로 배출시켜야 합니다. drain cooling water in the engine. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 43 대한 정보를 엔진 메이커에게 통보하여 조언을 구하 preservation. Please contact engine maker with 는 것이 바람직하다. information of the site condition and period of disuse. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 44 VII. 75%에서 100%까지 부하를 서서히 올린다. VII. Load up from 75% to 100% load gradually. VIII. 100% 부하 상태에서 약 40분 동안 계속 운 VIII. Run at 100% load continuously for about 전한다. 40 minutes. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 45 Load (부하) 100% 0.25 0.75 1.25 1.75 2.25 2.75 3.25 Time (시간) (길들임 시간과 부하) Fig. 1 Running-in time and load Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 46 Flushing operation should be carried out over 상태에서 세정 운전을 실시해야 한다. 70% load on MDO for at least 30 minutes everyday. 터빈은 보다 자주 세척 해야 한다. More frequent cleaning turbine recommended. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 47 시간만 운전 가능하다.(기계적인 부하 제한 장치는 load is applied.(Blocking of the output for engine, 정격 부하의 110%에 설정되어 진다) driving generator, at 110% of the rated output) Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 48 Charge air, if too low 새는 곳이 있으면 수리한다. Repair, if leaked. 엔진에 부하가 걸려 있는지를 확인한다 Check engine under load. 부하가 걸렸으면, 부하를 제거한다. Release the load, if loaded. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 49 니들이 고착되어 있다면, 교체한다. Replace, if needle sticked. 연료 분사 펌프를 점검한다. A51000 Check fuel injection pump. A51000 고착되거나 과도하게 마모되었다면, 교체 Replace, if sticked or worn excessively. 한다. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 50 Check function of emergency stop solenoid valve. 수동으로 정지 되지 않을 때 Manual stop failed. 연료 랙, 제어 샤프트 및 가버너 레버의 움직임 Check movement of fuel rack, control shaft 을 점검한다. and governor lever. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 51 Check if fuel oil contains water or air. 검한다. 수동으로 엔진을 회전시킬 수 없을 때 Engine cannot be turned manually. 엔진의 피스톤, 베어링 및 기어를 점검한 Check pistons, bearings and gears of 다. engine. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 52 엔진 구동부(피스톤과 베어링)의 상태를 Check if engine moving parts (piston 점검한다. and bearing) scorched. 배기가스의 색을 점검한다. Check color of exhaust gas. 만일 비정상이라면, 수리한다. Recondition, if abnormal. O04700 O04700 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 53 윤활유 소모가 너무 많을 때 Lubricating oil consumption is too high 윤활유 특성을 점검한다. (윤활유 제작자의 샘 Check oil property (Sample inspection by oil 플 검사) maker). 품질이 나쁠 때, 교체한다. Replace, if inferior. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 54 결함이 있으면 교체한다. Replace, if defective. A62000 A62000 실린더 헤드, 엔진 블록 및 피드 블록을 Check cylinder heads, engine block and 점검한다. feed block. 균열이 있으면 수리한다. Repair if cracked. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 55 냉각수 공급 펌프를 점검한다. Check cooling water supply pump. 윤활유 냉각기를 점검한다. Check oil cooler. 실린더 헤더의 균열여부를 점검한다. Check cylinder heads, if cracked. 피드 블록의 균열여부를 점검한다 Check feed block, if cracked. Engine & Machinery Division 05..04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 56 Check fuel oil pressure at engine inlet. G01400 G01400 터빈 출구 배기 가스 온도가 높을 때 Temperatures exhaust after 터보과급기를 점검한다. turbine is high. 더럽혀져 있다면, 깨끗이 한다. Check turbocharger. Clean, if fouled. M80000 M80000 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 57 배기가스의 색을 검사한다. Check color of exhaust gas. 실린더 압력이 너무 낮은지를 검사한다. Check cylinder pressure if too low. 연료 밸브를 분사 시험기로 검사한다. Check fuel valves by injection tester. A52000 A52000 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 58 Check charge air cooler if fouled. 연료 분사 노즐이 막혀 있는지를 검사한다. Check fuel injection nozzle if fouled. 흡기 및 배기 밸브가 잘 닫히지 않는지를 점검 Check intake and exhaust valves if sealing 한다. failed. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 59: 1. 일반사항

    HFO but also for MDO which is easily contaminated on board. 연료를 원심분리하기 전에, 반드시 점도를 낮추 Before centrifuging the fuel oil, it should be 기 위해 예열시켜야 한다. preheated to lower the viscosity. Engine & Machinery Division 08.10/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 60 (Note: The viscosity of MDO to the engine should be kept within the value of 2 ~ 14 cSt in order to avoid possible sticking of fuel injection pump due to low lubricity of MDO.) Engine & Machinery Division 08.10/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 61 엔진은 정격 출력의 감소 없이 다음과 같은 사양을 가 The engine is designed to operate continuously 진 연료로 연속 운전되도록 설계되었다. on the fuels with the following specifications without reduction of the rated output, Engine & Machinery Division 08.10/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 62 3) Bunker fuel including acidic compounds (Acid Numb er ≥ 3 mg KOH/g) Note 2: Additional properties are specified b y the engine manufacturer, which are not included in the CIMAC fuel quality. (CIMAC Recommendation No. 21, 2003) Engine & Machinery Division 08.10/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 63 듐과 같은 용해성 성분이 있다. fuel. However there are soluble compounds such as vanadium and sodium, which can be transformed as ash after combustion. Engine & Machinery Division 06.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 64 또한 연료 시스템에 지나친 원심 슬러지와 침전 the fuel injection pump. It also causes 물을 발생시킬 수 있다. excessive centrifuge sludge and deposits in the fuel system. Engine & Machinery Division 06.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 65 If the efficient fuel treatment is not 실린더 라이너 / 피스톤 링에 비정상적 마모가 applied, these fine catalysts can cause 발생할 수 있다. abnormal wear on injection system and cylinder liners / piston rings. Engine & Machinery Division 06.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 66 동 전 충분히 예열을 하여야 하며, 냉각 시스템과 분사 engine should be preheated sufficiently before 시스템의 적절한 기능이 있어야 한다. starting and has proper functions of cooling system and injection system. Engine & Machinery Division 06.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 67 점도와 온도 변화를 점검하면서 점도 조절기에 When the change between viscosity and 점도를 12~18 cSt에 Setting 한다. temperature to be observed, viscosity is set 12~18 cSt on viscosity controller. Engine & Machinery Division 09.05/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 68 Section No. G05100, DO viscosity should not 해 DO의 점도가 3 cSt 이하로 떨어지지 않도록 한다. drop 3 cSt for safety as this might cause fuel injection pump and fuel injection valve sticking/scuffing. Engine & Machinery Division 09.05/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 69: 윤활유 및 관리

    → Excessive top land deposit formation 윤활유를 다른 종류와 혼합하지 마십시오. Do not mix the lubricating oil with 혼합되면 엔진에 심각한 문제가 발생될 수 있습니다 different brands, which cause serious problem on the engine. Engine & Machinery Division 10.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 70 및 수분성분과 특성에 대한 분석이 점검에 포함되어 In this case, the checking should include at least 야 한다. the analysis of Viscosity, Flash point, BN, insoluble, and water content and the nature. Engine & Machinery Division 10.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 71 므로 그 원인 조사와 오류 조치는 윤활유의 교체에 malfunction of the system, investigating the 앞서 실시되어야 한다. cause and remedying the fault should precede replacing the lubricating oil. Engine & Machinery Division 10.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 72 At the same time energy is saved 너지를 절감 할 수 있는 방범 이기도 하다. because it is necessary to warm up the oil only by a little. Engine & Machinery Division 10.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 73 The engine system oil covers moving parts of 포함한다. 그렇지만 유압 가버너는 자체의 규격이 the engine and turbocharger. However, hydraulic 요구되며 지침서에 언급되어 있다. governor requires own specification and refer to the manual for the governor. Engine & Machinery Division 10.04/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 74 1040 1170 1350 1420 720 / 750 rpm 1240 1380 1530 1670 H25/33 900 / 1000 rpm 1460 1630 1800 1970 H32/40 720 / 750 rpm 2730 3200 3600 4010 Engine & Machinery Division 09.01/YEJ HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 75: 냉각수 및 관리

    냉각수로 사용될 수 있다. available, tap water may be used as cooling water after softening and some other treatments according to the ingredients. Engine & Machinery Division 09.11/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 76 서로 혼합하여 사용하지 마십시오. types or properties. 부식 방지제는 독성이 있거나 위험할 수 있 Some inhibitors may be toxic and 으므로 취급 시, 엄격한 규제가 필요합니다. hazardous. Strict control required when handling inhibitors. Engine & Machinery Division 09.11/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 77 냉각수가 배기 가스에 의해서 오염되었는지를 점검 Check if cooling water is contaminated by 한다. exhaust gas. 실린더 헤드를 수압 테스트로 검사한다. Check cylinder head by hydraulic pressure test. Engine & Machinery Division 09.11/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 78 작업 후, 즉시 엔진 윤활유의 산성도를 확인하고, 다음날 다 descaling processs. Check the acid content of 시 재점검 하십시오. lubricating engine directly after descaling work of the cooling system by acid and check again next day. Engine & Machinery Division 09.11/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 79 된 냉각수로 전면 교체하십시오. with newly treated water with interval of at least every two years. 냉각수의 폐기는 관련 법규에 따라 처리해야 Waste cooling water should 합니다. treated in compliance with governing laws. Engine & Machinery Division 09.11/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 80: Air And Exhaust Gas System

    Y-axis. 이 경우, 공기 냉각기에서의 응축량은 0.005 kg/kg 이 In this case, the amount of condensation in charge 다. air cooler is 0.005 (kg water/kg charge air). Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 81 (Clearance and backlash check) 　 Valve Operating Mechanism Tappet Roller Shaft and Bearing M23000 (Check Clearance) Rocker Arms Shaft and Bearing M21210 (Check Clearance) M23000 Contact Faces of Cam and Tappet Roller Engine & Machinery Division 10.04/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 82 Note) These are not parts of normal maintenance interval, but, the confirmation or visual inspection of the specified ones to be carried out after Overhaul/New or Refitting. Engine & Machinery Division 10.04/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 83: Engine Maintenance General

    16 x Z A53000 O-rings for fuel feed pipe connection (set) 1 x Z 1 x Z 2 x Z 2 x Z 3 x Z 3 x Z 4 x Z Engine & Machinery Division 09.04/YEJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 84 * The list of consumable parts stated above is only for guidance as this depends on the actual service condition, the quality of used fuel or lubricating oil, the treatment of cooling water and so on. Engine & Machinery Division 09.04/YEJ HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 85: Preparations For Maintenance

    Manhours are only for reference valve 에서 전문가가 적합한 공구를 사용하여 작업한 경우를 근거로 based on normal working conditions by qualified 하였기 때문에 단순히 참고 값입니다. persons with suitable tools. Engine & Machinery Division 05.04/CSW HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 86 Plier for piston ring opener Plier for piston pin lock ring (plier ● Con Rod, Piston Pin M31100 91.240 Removal Device for Piston Pin ● Small End Bearing M32130 91.910 Bush Engine & Machinery Division 05.04/CSW HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 87 M63000 ● Lubricating Oil Pump M61000 ● Lubricating Oil Thermostat Valve ● Lubricating Oil Cooler M62000 ● Cooling Water Pump M71000 ● Cooling Water Thermostat Valve ● Air Cooler M84000 Engine & Machinery Division 05.04/CSW HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 88: Clearances And Wear Limits

    M32130 Big-end bearing A=190 a = 0.133~0.231 (Shell thickness 4.925) Main Crankshaft B=220 b = 0.187~0.285 (Shell thickness bearing 4.88) M13250 Thrust C=179 c = 0.3~0.6 (Shell thickness bearing 9.80) Engine & Machinery Division 06.10/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 89 -0˚ 5’~ 0˚ (face part) R1=30˚ Intake valve R2=30˚ 0˚ ~ 0˚ 5’ seat M21200 Exhaust valve -0˚ 5’~ 0˚ (face part) R3=30˚ F=0.38 Exhaust valve 0˚ ~ 0˚ 5’ seat R4=30˚ Engine & Machinery Division 06.10/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 90 Clearance (a) 0.5 mm Valve clearance is with engine cold. M21210 2) (b) should be set at ‘0’ prior to the adjustment Exhaust Clearance (a) 0.5 mm of (a) valve Engine & Machinery Division 06.10/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 91: Heavy Parts For Maintenance

    Engine Maintenance General G09300 주요 부품 중량 엔진 정비 일반사항 Cylinder unit Cylinder liner Approx. 404kg Approx. 70kg Cylinder head and rocker arms assembly Connecting rod shaft Approx. 165kg Approx. 22.5kg Engine & Machinery Division 07.07/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 92 주요 부품 중량 엔진 정비 일반사항 Piston Air Cooler Approx. 25kg Approx. 252kg Air Cooler Cover Turbocharger (ABB made) Approx. 80kg Turbocharger Weight (kg) type TPS48 TPS52 1074 TPS57 1311 Engine & Machinery Division 07.07/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 93 + Loctite 242 Bolt for L.O pump cover M16x2.0 170 Nm A61000 + Loctite 242 Bolt for C.W pump driving gear M16x2.0 280 Nm A71000 + Loctite 242 (Right hand) Engine & Machinery Division 07.07/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 94 ( Coefficient of friction : 0.12 ) 3. The bolts and nuts should be tightened in a diagonally alternating sequence. 4. General bolts and nuts are generally tightened without anti-seizure agent. Engine & Machinery Division 07.07/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 95: Hydraulic Screw Tightenings

    헤드에 있는 나사는 4개의 포트를 필요로 하며 그 밖의 ports. Screws on cylinder head need four ports and 다른 나사들은 2개의 포트를 필요로 한다. the others need two ports as shown in fig 2 and 3. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 96 Depending 사가 그림 4와 같이 잭에 추가된다. on the working condition, extension screw should be added for the jack as shown in fig 4. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 97 펌프 압력은 스터드 종류별로 규정된 압력의 ±5 bar 이내에 들도 the actual pressure. Applied oil pressure must be 록 해야 합니다. within a range of ±5 bar of given pressure for each stud type. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 98 자리잡기를 위해 필요합니다. the first tightening. This repeat is necessary for the settlement of the threads. 13. 유압을 풀고, 공구 세트를 분해한다. 13. Release the hydraulic pressure and dismount the tool set. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 99 전시킨다. nut about 1/4 turn clockwise for loosening from the piston of the jack. 11. 유압을 해제하고, 공구 세트를 해체한다. 11. Release the hydraulic pressure and dismount the tool set. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 100: List Of Hydraulic Jack Sets

    + 20 bar − head (max. 5%) 91.490 91.421 91.420 91.530 Stud for 1150 M20 × 1.5 M31000 connecting 1150 + 20 bar − + Molycote rod shaft (max. 5%) 91.500 <Next> Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 101 + Molycote : lubricating paste up to 400℃ (Ex. GLEITMO 100) (Coefficient of friction : 0.12) 2. Stud length after tightening (H) If doubt, Please contact HHI- EMD A/S Dept. Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 102: List Of Standard Maintenance Tools

    Feeler Gauge General 91.280 Lifting Device for Main Bearing Cap M13250 91.290 Fitting Device for Main Bearing M13250 91.300 Deflection Gauge for Crankshaft M33100 91.310 Spanner 3/4 for Turning gear 91.320 Engine & Machinery Division 09.02/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 103 91.460 Support for 91.470 Side Stud (M30x2) M13250 Connecting Rod Big End (M30x2) M31000 Support for Flywheel (M30x2) 91.480 Counter Weight (M30x2) M33200 Support for M15000 91.490 Cylinder Head (M39x2) Engine & Machinery Division 09.02/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 104 Removal Device for Injection Valve Bush M21120 91.720 PROPULSION Hydraulic Hand Pump All case 91.850 PPS,DPP T/V Damper Tool 91.930 Extension Bar 20 91.931 D/G,PPS,DPP Extension Bar (S=19) 91.932 (8,9cyl). Socket Head Bolt M10 91.933 Engine & Machinery Division 09.02/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 105 정비 공구 목록 엔진 정비 일반사항 Weight Related Description Q'ty Tool No. Remarks Section (kg) Removal Tool Locking Ring 91.940 Cleaning Hose for Turbocharger M80000 5.26 98.100 M56000 Filter Handle 98.200 M63000 Engine & Machinery Division 09.02/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 106 Removal Device for Piston Pin Bush M31100 91.910 Torque wrench for camshaft joint nut M25000 91.970 Interchangeable head (S19) for camshaft M25000 91.971 Interchangeable head (S24) for camshaft M25000 91.972 Engine & Machinery Division 09.02/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 107 91.416 Back-up Ring 91.417 Quick Coupling Hydraulic Jack M20x1.5 (Tool No.: 91.420) Part No. Description Q’ty 91.423 O-ring 91.424 Back-up Ring M20x1.5 91.425 O-ring 91.426 Back-up Ring 91.427 Quick Coupling Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 108 G09610 유압잭 소모품 엔진 정비 일반사항 Size Item Part Angle piece Angle for Hydraulic Jack M20x1.5 (Tool No.: 91.421) Piece (for Part No. Description Q’ty Hyd.jack 91.421 Angle piece M20x1.5) Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 109: Common Base Frame

    Part List Q’ty / Eng. Weight Remarks / Item No. Description (kg) See Note 5 cyl 6 cyl 7 cyl 8 cyl 9 cyl Common base frame Bolt Washer O-ring Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 110: Resilient Mounting Ass'y

    Resilient Mounting Ass’y A11100 조립도 및 부품 목록 탄성 지지대 조립도 Part List Q’ty / Weight Item no. Description Remarks / See Note Mount. (kg) Bolt Washer Resilient Mounting 12.8 Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 111: Installation Of Resilient Mounting

    정확한 설치 값은 해당 project의 Conical mounting Refer to the calculation of a conical mounting for 계산서에서 찾을 수 있다. exact adjustment. Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 112 운전하기 전에 반드시 Crank shaft deflection 값이 the factory, check the crankshaft deflection is 허용치 안에 드는지 확인 하여야 한다. under allowable tolerances before generating set operate. Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 113 다면 그 탄성지지대의 국부적인 하중을 제거한 다음 make it release by turning it clock wise direction 에 시계방향으로 돌려 풀림 상태가 되게 한다. after removing the partial load of those resilient mounting Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 114 의 높이는 탄성지지대의 교체 작업을 위하여 최소한 casting dimension. The height of steel shim 25mm가 되어야 한다. should be more than at least 25mm for a future replacement of resilient mounting. Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 115 16. After completing all installations, reconfirm that 모든 작업을 완료한 다음 각각의 탄성지지대의 Internal buffer와 Supporting Steel shim의 간극을 the clearance between the internal buffer and 다시 4mm가 되도록 재 확인한다 steel shim be 4mm. Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 116 설치한다. (그림 2) 이때 기초와 Supporting steel it is recommended that the distance between the shim 사이의 간격은 최소한 10mm가 되어야 한다. foundation and resilient mounting be more than at least 10mm. (Fig. 2) Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 117 (a: 선 ensure that individual mountings 미방향)의 차이가 0.6mm를 넘어서는 안 된다. overloaded. Also the difference between B forward direction) and B (a: afterward direction) should not be more than 0.6mm. Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 118 16. Weld the bottom steel shim to the foundation and 성지지대의 Internal buffer와 Supporting steel reconfirm that the clearance between the shim의 간극을 다시 4mm가 되도록 재 확인한다. internal buffer and supporting steel shim be 4mm. Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 119: Replacement Of Resilient Mounting

    Replace the other damaged resilient mounting 다. according to above sequences. 탄성지지대를 탄성지지대 설치 지침에 의거 조절한 Adjust all resilient mounting refer to instruction 다. for installation of resilient mounting. Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 120 Steel shim과 Internal buffer 사이의 간극을 feeler Inspect a gap, between a steel shim and a internal gauge를 사용하여 4mm가 유지 되는지 검사한다. buffer, should be 4mm by means of a feeler (그림 1) gauge.(Fig. 1) Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 121 ◈ 다시 모든 탄성지지대의 간극을 검사한다. ◈ Assemble fixing bolt(6), spring washer(5), top ◈ Fixing bolt(6), spring washer(5), top lock ring(4), protection cap을 분해의 역순으로 조립한다. lock ring(4) and a protective cap. Engine & Machinery Division 05.04/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 122: Engine Block

    다. movement of the crankshaft. Air Chamber Lub.Oil Channel A13000 Main Bearing Cap (엔진 블럭) Fig. 1 Engine Block Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 123 Page H21/32 Section No. Rev. Engine Block Assembly Drawing & Part List A13000 조립도 및 부품 목록 엔진 블록 Engine & Machinery Division 05.04/PDS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 124 Nut (M39x2) Cover Gasket Cover Gasket Plug M80 Plug M26 Gasket Gasket Orifice for gear lubrication Cylindrical pin Bolt M12x25 Bolt M10x16 O-ring P14 O-ring P16 Protective cap Protective cap Engine & Machinery Division 05.04/PDS HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 125: Assembly Drawing & Part List

    메인/스러스트 베어링 A25300 Part List Q’ty / Eng. Item Weight Remarks / Description (kg) See Note 5 cyl 6 cyl 7 cyl 8 cyl 9 cyl Main bearing Thrust washer Engine & Machinery Division 05.04/PDS HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 126: Maintenance Procedure

    리프팅 장치 : 91.290 Lifting device : 91.290 91.400 91.460 91.400 91.460 유압 공구 : Hydraulic tool : 91.290 G09500 (리프팅 장치 설치) Fig. 2 Mount the lifting device Engine & Machinery Division 06.10/SWC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 127 엔진으로부터 베어링을 빼내는 동안 손상되 Be careful not to drop or damage the 거나 또는 떨어지지 않도록 주의하십시오. bearing during taking out from the engine. Engine & Machinery Division 06.10/SWC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 128 한 윤활유로 주의하면서 깨끗이 닦아낸다. engine around the journal carefully by clean lubricating oil. 저널의 오일 홀을 막고 있는 테잎을 떼어낸다. Put off the covering tapes on the oil holes of journal. Engine & Machinery Division 06.10/SWC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 129 체결 압력 : 850 bar (3회 반복 조임) Tightening pressure : 850 bar (repeat 3 times). 14. 유압 공구 세트를 분해한다. 14. Dismount the hydraulic tool sets. Engine & Machinery Division 06.10/SWC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 130 Coat loctite 243 on fixing bolts and assemble the 링 캡에 스러스트 베어링을 설치한다. thrust bearings on the main bearing cap. 메인 베어링 캡을 엔진에 장착한다. Mount the main bearing cap on the engine. A13000 A13000 Engine & Machinery Division 06.10/SWC HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 131: Cylinder Unit

    A21100 High Pressure Block A52300 Water Jacket A15100 Fuel Injection Pump Cylinder Liner A51000 A15100 Piston & Con Rod Valve Train A31100 A23000 A32000 (실린더 유니트) Fig. 1 Cylinder Unit Engine & Machinery Division 07.07/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 132: Cylinder Liner And Water Jacket

    해 설명하고 있다. 실린더 유니트의 각 부품에 대한 상세 remount of the cylinder unit. Detail maintenance of 한 분해/점검은 다른 장에서 설명한다. each component for the cylinder unit is described in other sections. Engine & Machinery Division 07.07/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 133 (압축 공기 파이프 및 연료 드레인 파이프 등) (Compressed air pipe and fuel oil drain pipe, etc) 91.230 91.210 (지지 장치 및 고정구의 설치) Fig. 2 Mount support device & turning bracket Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 134 91.230 Support device : 91.230 A15000 A51000 A51000 A15000 (a) Cam side (b) Exhaust side (워터 쟈켓과 실린더 헤드의 고정) Fig. 3 Fix water jacket to cylinder head with screws Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 135 13. Prepare four bolts (M12) and screw cylinder 켓에 고정시킨다. head to water jacket by screwing them. 91.110 실린더 유니트를 작업대에 내려놓음) Fig. 4 Place the cylinder unit on the stable working stand ( Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 136 This is necessary to reduce the 이것은 연료 분사 펌프의 스프링력을 낮추 spring force of fuel injection pump for easier 어서 펌프의 설치를 보다 쉽게 하기 위한 필수 사항입니다. mounting. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 137 13. Check pre tightening of four studs for cylinder 를 점검하고 필요시 조인다. head and tighten them, if needed. 심음 토크 : 50 Nm (loctite 243 도포) Pre tightening torque : 50 Nm (with loctite 243) Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 138 26. Operate prelubricating pump check 롤러 및 로커 암 밖으로 흘러나오는지 점검한다. lubricating oil flowing out of piston, cam roller and rocker arm. 27. 모든 커버를 닫는다. 27. Close all covers. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 139 깊게 점검해야 하며, 엔진에 조립하기 전에 이것들을 철저히 세 any damage or abnormal wear or deposits. Clean them 척해야 합니다. thoroughly before remounting on the engine. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 140: Assembly Drawing & Part List

    실린더 라이너 및 워터자켓 Part List Weight Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Cooling water jacket 62.0 O-ring O-ring Hex. head bolt (M16x55) O-ring Water connection O-ring O-ring Engine & Machinery Division 06.04/SWC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 141 Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Cylinder liner 70.1 Flame ring Sealing ring O-ring O-ring O-ring Connection piece for lubricating oil O-ring Connection Piece O-ring O-ring Engine & Machinery Division 06.04/SWC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 142 그림 1의 (b)와 같이 실린더 라이너에 운반 지그를 Install lifting tool for cylinder liner as shown on 설치한다. (b) of fig 1. 실린더 라이너의 O-링에 깨끗한 그리스를 바른다. Coat clean grease on O-ring of the cylinder liner. Engine & Machinery Division 07.03/CJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 143 드시 현대중공업㈜ 디젤엔진 A/S에 연락하여 주십시오. to horn the bore of cylinder liner. Please contact HHI’s diesel engine A/S for more information. Engine & Machinery Division 07. 03/CJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 144 When grinding the cylinder liner, take 빼내어야 합니다. out sealing ring. 91.140 (a) Cylinder Liner (b) Cylinder Head (c) Engine Block (그라인딩 공구의 설치) Fig. 4 Mounting of the grinding tool Engine & Machinery Division 07. 03/CJY HYUNDAI HEAVY INDUSTRIES CO., LTD...

  • Page 145: Maintenance Procedure

    이러한 호닝은 80-120 분말도의 플렉스-호너를 이용 the piston rings. 한다. The honing is made by means of a flex-honer with grain fineness 80-120. Engine & Machinery Division 07. 03/CJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 146 그림6 과 같이 40-60°의 적절한 각도를 얻기 위한 계 Refer to the below calculation for the honing 산식은 아래와 같다. angle,40-60°, as fig 6. θ θ θ ° θ × π × × π × Engine & Machinery Division 07. 03/CJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 147 경유로 조심스럽게 세척해야 한다. 이때 불순물은 반드시 with honing oil or cutting oil. After the honing, the liner 제거되어야 한다. is carefully cleaned with gas oil. Make sure that all abrasive particles are removed. Engine & Machinery Division 07. 03/CJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 148 Exh. Gas Outlet LT Water Outlet Connection HT Water Outlet Connection LT Water Inlet Connection HT Water Inlet Connection Fig. 1 External Connections for feed module (피드 모듈의 외부 연결부위) Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 149 A84000 Charger Air Cooler A63000 L.O Filter A74000 Thermostat Valve for C.W A61000 A62000 L.O Pump A71000 L.O Cooler C.W Pump Fig. 2 Equipments for feed module (피드 모듈 장치) Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 150 Exhaust Side Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) Cover Cover Cover Packing Packing Cover Packing Bolt M12x30 Socket head bolt M12x40 Bolt M10x25 Engine & Machinery Division 05.04/PDS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 151 Remarks / See Note (kg) Cover Cover Cover Packing Cover Packing Packing Packing Bolt M12x30 Socket head bolt M12x40 Bolt M16x35 Socket head bolt M16x50 Socket head bolt M16x55 Socket head bolt M16x90 Engine & Machinery Division 05.04/PDS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 152 Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) Sealing cover Oil throw ring O-ring 2.62x422 Spring pin 5x10 Bolt M16x100 Bolt M20x55 Socket head bolt M16x45 Engine & Machinery Division 05.04/PDS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 153 Remarks / Description (kg) See Note 5 cyl 6 cyl 7 cyl 8 cyl 9 cyl Crankcase cover for relief v/v Safety valve 13.0 Hex. head bolt (M10x95) Washer (M10) O-ring Engine & Machinery Division 10.04/KHA HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 154 Gearcase cover (down) 4.56 Camshaft room cover 3.82 Gearcase cover (up) Gearcase cover (down) Stud (M16x40) Nut (M16) Sealing ring Stud (M12x35) Nut (M12) Sealing ring Sealing ring Sealing ring Bolt (M16x40) Engine & Machinery Division 10.04/KHA HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 155 가 있으며, 이것은 요오크와 로커 암에 의해 작동된다. spring and a valve rotator, which is operated by yoke and rocker arm. (실린더 헤드내의 냉각수의 흐름) Fig.1 The cooling water flow in cylinder head Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 156 를 분해 및 점검해야 합니다. the engine immediately and overhaul the cylinder. Section A-A Cylinder Head Check Hole Cooling Water Combustion gas (실린더 헤드 점검 홀) Fig.2 Check hole in cylinder head Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 157 Page H21/32 Section No. Rev. Cylinder Head Assembly Assembly Drawing & Part List A21100 조립도 및 부품 목록 실린더 헤드 어셈블리 Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 158 0.35 Bush for fuel valve 0.42 Closing cover Plug Set screw O-ring O-ring Locking ring Set screw Only for N.C.O system Stud bolt Set screw Gasket O-ring O-ring Set screw Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 159 조립도 및 부품 목록 실린더 헤드 어셈블리 Part List Weight Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Cylinder head cover complete Cylinder head cover Handle O-ring Sealing ring Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 160 Be careful not to be damaged by 도록 주의하십시오. touching adjacent parts. 실린더 헤드를 안정된 작업대(선택사양)로 운반하여 Move and put the cylinder head on a stable 올려 놓는다. working stand (Optional). Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 161 크레인에 매단다. valve and hook up onto a crane. (톱 커버 받침용 스터드 1개를 분해하고 운반지그를 (After remounting a stud for top cover support 설치할 것) and Install the lifting jig.) Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 162 실린더 헤드의 조립 과정을 계속 이행한다. Continue the processes for mounting of the 의 “ 실린더 유니트를 엔진에 탑재 M15000 cylinder head. (See “Mounting a cylinder unit on ” 부분을 참조하십시오.) engine” in M15000 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 163 너트 (B)를 돌려서 밸브 시트 링을 빼낸다. Extract the valve seat ring by turning nut (B). 91.580 (공구를 사용한 밸브 시트 링의 분해) Fig. 1 Dismount valve seat ring by means of the tool Engine & Machinery Division 06.04/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 164 If cooled down , the O-ring may be O-링에 윤활유를 바르고 시트 링의 접촉 면에 록타 damaged. 이트 640을 바른다. Coat oil on O-ring and loctite 640 on sealing surface of the seat ring. Engine & Machinery Division 06.04/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 165 (상세한 사항은 현대중공업 엔진A/S부에 문의바랍니다.) (For detail, please contact Engine After-sales Service * 공칭 좸새 : 0.049~0.093, 지름으로 Dep’t of Hyundai Heavy Industries Co., Ltd.) * 최소 좸쇄값 : 0.030, 지름으로 * Nominal interference : 0.049~0.093, in diameter * Minimum limit : 0.030, in diameter Engine &...
  • Page 166 Clean the bore of cylinder head and new valve 이 닦는다. guide thoroughly. 실린더 헤드의 보어 안쪽에 손상된 흠집이 Scratched mark or burr inside bore 나 돌출부를 제거하십시오. of the cylinder head should be removed. Engine & Machinery Division 06.10/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 167 밸브 가이드의 보어에 손상을 입힐 수 있는 Do not use sharp edged rod such as 스크류 드라이버와 같은 날이 예리한 막대를 사용하지 마십 screwdrivers which can scratch the bore of valve 시오. guide. Engine & Machinery Division 06.10/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 168 밸브 부시를 제거하기 위해 고무망치를 사용하여 공 Press or knock the tool by means of soft 구를 누르거나 두드린다. hammer to extract the valve bush. 91.720 Fig. 3 Dismount ing of valve bush (밸브 부시의 분해) Engine & Machinery Division 08.10/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 169 (kg) Inlet valve spindle 0.93 Exhaust valve spindle 0.85 Valve spring Roto cap 0.29 Conical clamping piece 0.02 Body Retainer Bearing seat Disc spring Stop ring Steel ball Coil spring Engine & Machinery Division 06.04/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 170 Page H21/32 Section No. Rev. Assembly Drawing & Part List Rocker Arm Assembly A21200 조립도 및 부품 목록 로커 암 어셈블리 Engine & Machinery Division 06.04/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 171 Yoke - intake 0.84 kg Adjusting screw - Yoke 0.07 kg Shaft pin for Yoke 0.26 kg Yoke - exhaust 0.84 kg Stud for rocker arm support Spacer for rocker arm support Engine & Machinery Division 06.04/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 172 서는 각각의 밸브에 위치표시를 하십시오 (캠측 혹은 배기 valve (cam side exhaust side). When 측). 재 조립 시, 밸브는 분해 전의 원래 위치에 설치하십시 remounting, the valve should be fitted at 오 same piston as it was. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 173 If unusual deposits are found, contact 연락하여 주십시오. the engine manufacturer. 밸브와 시트 링의 탄소 침적물을 제거하고 깨끗이 Remove carbon deposits on the valves and seat 세척한다. rings and clean them thoroughly. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 174 그라인딩 작업 전, 그라인딩을 위한 치수의 여유가 있는 Before grinding, check the dimensions if there is 지를 점검한다. any margin for grinding. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 175 The contact mark should be started 하며 접촉 면적은 시트 면적의 50% 이상되어야 합니다. from outer diameter toward inward radially and the contact area should be more than 50% of the seat area. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 176 밸브 스핀들의 파손 및 엔진에 심각한 손상을 야기시킬 수 있습니 repeated unbalanced motion of the valve spindles may 다. lead to failure of the valve spindle and serious damage on the engine. Engine & Machinery Division 05/.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 177 (B) by feeler gage. 동일하게, 요오커의 (B) 측을 누르고 (A)의 간극을 Similarly, press (B) side of the yoke and 필러 게이지를 사용하여 측정한다. measure the clearance of (A) by feeler gage. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 178 After locking, measure the clearances again for 있는 상태에서 다시 한번 확인하기 위해 간극을 측 confirmation while pressing the push rod side of 정한다. 필요시, 재 조정한다. rocker arm firmly. If necessary, readjust. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 179 Cover for fuel pump room, After Grip Bolt Washer Retaining ring (E-type) Hex. socket head bolt (M8x20) Plan washer(M8) Hex. socket head bolt Hex. socket head bolt Spring washer (M10) Hex.Bolt M8 Spring washer (M8) Engine & Machinery Division 05.04/CSW HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 180 A22000 조립도 및 부품 목록 인디케이트 밸브 어셈블리 Part List Weight Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Indicator valve (M20xP=2) Connection socket Union Threaded socket Engine & Machinery Division 06.04/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 181 Ball seat(push rod) 0.10 Swing arm assembly 3.01 See page 2/2 Swing arm piece bolt 0.04 Swing arm support 6.20 Swing arm pin 1.41 Socket head bolt Set screw Parallel pin O-ring Engine & Machinery Division 05.04/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 182 밸브 기구 어셈블리 Part List Weight Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Swing arm body 2.27 Roller 0.31 Roller pin 0.28 Roller bush 0.11 Set screw Engine & Machinery Division 05.04/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 183 A23000 When remounting the swing arm, replace 새 것으로 교체하십시오. the O-ring A23000 with new one. Oil hole (스윙 암 에셈블리의 분해) Fig. 1 Dismantling of a swing arm assembly Engine & Machinery Division 06.10/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 184 Then the lubricating oil returns to oil sump after circulating. Fig. 2 The lubricating oil flow in valve train and cylinder head (밸브 트레인 및 실린더 헤드내의 윤활유 흐름) Engine & Machinery Division 06.10/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 185 See Note 5 cyl 6 cyl 7 cyl 8 cyl 9 cyl Stud bolt 0.13 0.03 End cover for camshaft 3.05 Disc for camshaft gear 15.7 Camshaft for cylinder section Engine & Machinery Division 05.09/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 186 표면에 약간의 손상이나 비정상적인 상태가 If the surfaces has any damage or 발생되면, 엔진 제작사에 연락을 취하고 상담하십시오. abnormal condition, be sure to contact engine manufacturer and consulted. Engine & Machinery Division 06.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 187 (a) or the cam side door(b) as shown in fig 1. (구동측 끝단을 통해) (a) Through the driving end side (캠측 도어를 통해) (b) Through cam side door (캠 샤프트 유니트의 분해) Fig.1 Dismantling of camshaft unit Engine & Machinery Division 06.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 188 이 손상되지 않도록 주의하십시오. camshaft, be careful not to damage the bearing surfaces. TDC Markings Camshaft Fig.2 According TDC markings on both camshafts (양쪽 캠 샤프트에 있는 상사점 마킹의 일치) Engine & Machinery Division 06.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 189 캠 샤프트 베어링 조립도 및 부품 목록 Part List Q’ty / Eng. Item Weight Remarks / Description (kg) See Note 5 cyl 6 cyl 7cyl 8cyl 9 cyl Camshaft bearing Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 190 In this case, bearing shell should be extracted and scrapped. 냉각된 베어링 셀을 다룰 때는 반드시 보호장갑 When handling cooled bearing shell, be 을 착용하십시오 sure to put on protecting gloves. Engine & Machinery Division 08.07/KNS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 191 These are adequate for the hydrodynamic oil film peak pressure with a wide range of oil temperatures. (커넥팅 로드 및 피스톤내의 윤활유 흐름) Fig.1 The lubricating oil flow in connecting rod and piston Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 192 는 실린더 라이너의 벽을 냉각시키며 오일받이로 흘러내 screw. Then lubricating oil scatters on the wall of 린다. cylinder liner and flows down to the oil sump while cooling cylinder liner wall. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 193 Loosening procedure : 분해 압력 : 1170 bar (max. 1208 bar) Loosening pressure : 1170 bar (max. 1208 bar) 유압 공구 : 91.420 91.500 91.530 Hydraulic tool : 91.420 91.500 91.530 Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 194 않도록 주의하십시오. connecting rod shaft from cylinder liner. 대단부에 있는 오일 구멍을 테이프로 밀봉 Put a tape on the big end part hole. 하십시오. Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 195 Lift up the piston together with connecting rod 어 올린 후 피스톤 및 커넥팅 로드 샤프트와 엔진 shaft from working stand, and clean them and 블록을 청결하게 한다. engine block. Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 196 13. Mount the cylinder head on the engine. 의 “ 실린더 라이너 및 워터 자켓에 (See “Mounting a cylinder head on the cylinder M21100 실린더 헤드 조립 ” 부분을 참조하십시오.) liner and water jacket” in M21100 Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 197 Take out the upper and lower bearings from 분리해 낸다. their housings carefully. 엔진으로부터 베어링을 빼내는 동안 손상 Be careful not to drop or damage 되거나 떨어지지 않도록 주의하십시오. the bearings during taking out from the engine. Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 198 Inspect bearings and measure the thickness of 하여 베어링의 두께를 측정한 후, 마모량을 검사한 bearings by means of a ball anvil micrometer 다. and check the wear limit. G09200 G09200 Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 199 Refer ro the 임을 재확인 하십시오. G09100 maintenance schedule 회전 방지구 및 가이드 서포트 91.210 Dismount the turning bracket 91.210 를 분리해 낸다. and the guide support. 91.200 91.200 Engine & Machinery Division 08.06/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 200 ※ GOE CK36 TOP GROOVE 1 Compression ring – top 0.21 ※ GOE TOP GROOVE 2 Compression ring – 2 0.17 ※ GOE GROOVE 3 Oil scraper ring 0.11 ※ Marking on piston rings Engine & Machinery Division 08.08/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 201 1. 플라이어 : 91.240 Plier : 91.240 피스톤을 들고 있는 상태에서 피스톤 핀을 반대방향 Take out the piston pin to the opposite side during 으로 뽑아낸다. lifting the piston. Engine & Machinery Division 08.08/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 202 스터드의 길이가 84.0 mm 이하이면 피스톤 If only the length of stud is less than 스터드를 재사용할 수 있습니다. 84.0 mm, reuse the piston stud. (피스톤 단면도) Fig.2 Cross section of piston complete Engine & Machinery Division 08.08/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 203 각 피스톤 링의 끝단 갭이 서로 120˚가 되 The end gap of each piston ring should ˚ 도록 배치시키십시오. be arranged in 120 in relation to each other. Engine & Machinery Division 08.08/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 204 Marking on piston rings 1) 1st ring: GOE CK36 TOP GROOVE 1 2) 2nd ring: GOE or GOE TOP GROOVE 2 3) Oil scraper ring: GOE or GOE GROOVE 3 Engine & Machinery Division 08.08/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 205 Except item no. 120 Connecting rod – Shaft 22.3 Connecting rod – Big end 26.7 Big end bearing Small end bearing Stud for con-rod big end Cylindrical pin Stud for con-rod shaft Engine & Machinery Division 05.04/HSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 206 히 내려 놓는다. 하우징에서 하부 베어링을 조심해서 분리시킨다. Take out lower bearing from the housing carefully. 홀딩 서포트의 상측 볼트 (M10)를 풀어낸다. Loosen upper bolts (M10) of the holding supports. Engine & Machinery Division 05.04.KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 207 10. Fix the big end upper part and the bracket with bolt. 11. 그림 5와 같이 크랭크 샤프트를 45°위치로 회전 11. Turn the crankshaft to 45°approximately as 시킨다. shown in fig.5 (상부 베어링의 분리) Fig.5 Extracting of upper bearing Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 208 체결 압력 : 950 bar (3회 반복조임) Tightening pressure : 950 bar (repeat 3 times) 핸들링 파이프와 홀딩 서포트 를 91.180 Dismount the handling pipes and the holding 풀어낸다. supports 91.180 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 209 Insert the bush to bore correctly after the bush is 에 정확하게 끼워넣는다. shrink fitted. 부시를 하우징 보어에 장착하기 전, 깨끗 Clean and coat the bore with clean 이 닦아내고 하우징 보어에 깨끗한 오일을 바르십시오. lubricating oil before inserting. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 210 The crankshaft can be turned slowly by a manual turning device through flywheel gear A42300 에 의해 크랭크 샤프트를 천천히 회전시킬 수 있다. rim. 공구 91.320 91.320 Tool : 91.330 91.330 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 211 Page H21/32 Section No. Rev. Crankshaft Assembly Assembly Drawing & Part List A33000 조립도 및 부품 목록 크랭크샤프트 어셈블리 A33400 A35000 A33300 A33100 Generator Engine & Machinery Division 05.05/HSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 212 Crankshaft (6cyl.) 1140 Crankshaft (7cyl.) 1278 Crankshaft (8cyl.) 1416 Crankshaft (9cyl.) 1554 Plug screw Plug screw 34.4 Counter weight 34.8 Only 5 cyl. Stud for counter weight Cylindrical pin Spring pin Engine & Machinery Division 05.04/HSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 213 한 후, 이 값들은 기록한다. record these readings. 다이얼 게이지의 제로(0) 설정 값과의 “ ” Only the deviation from zero setting of 차이만을 기록해야 합니다. dial gauge must be recorded. Engine & Machinery Division 08.03/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 214 시 현대중공업 디젤 엔진 A/S로 연락하여 주십시오. diesel engine A/S for realigning. 크랭크 샤프트를 다시 정렬한 후, 단계 1에서 5까 After realigning the crankshaft, repeat steps 1 to 5. 지 반복한다. Engine & Machinery Division 08.03/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 215 Each pin location (viewed from the front end) Turn Counterclockwise Gauge location on crank webs ** If the deflection value is over the above specifications, you should contact the engine maker immediately. Engine & Machinery Division 08.03/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 216 스터드와 너트의 나사산이나 접촉면에 손 If studs/nuts have heavy damages in 상이 있으면, 새 것으로 교체하십시오. threads and/or on contact surface, then they should be changed to new ones. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 217 압으로 체결한다. hydraulically at the same time. 체결 절차서 : G09500 Tightening procedure : G09500 체결 압력 : 850 bar (3회 반복 조임) Tightening pressure : 850 bar (repeat 3 times) Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 218 Remarks / See Note (kg) Gear rim 52.0 Stud for flywheel 1.25 Cylindrical pin O-ring for side bolt Hex. socket head bolt Bolt 0.40 Washer *) 3xx Flywheel *) Depending on project specification Engine & Machinery Division 05.04/HSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 219 (kg) Hexagon bolt 0.40 26.8 For 720/750 rpm Pump drive gear 22.6 For 900/1000 rpm Hexagon socket head bolt 0.21 Washer *) 4xx T/V damper *) Depending on project specification Engine & Machinery Division 09.02/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 220 It can be dismantled 을 가진 두 부분으로 분리 가능한 타입이다. 이 크랭크 through the side cover of engine block. 샤프트 기어는 엔진 블록의 측면 커버를 통해 분해 가 능하다. Engine & Machinery Division 07.03/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 221 Item No. Description Q’ty / Eng. Remarks / See Note (kg) Orifice for idle gear lub.(nozzle)-CW Engine rotation CW Orifice for idle gear lub.(nozzle)-CCW Engine rotation CCW Socket head bolt Engine & Machinery Division 07.08/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 222 조립도 및 부품 목록 Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) Crankshaft gear ass’y Incl.item 111,115,116 Crankshaft gear Socket head bolt Cylindrical pin Hex.bolt Cylindrical pin Engine & Machinery Division 07.08/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 223 Idle gear ass’y Incl.item211,212,213 Idle gear - big Idle gear - small Bearing bush for idle gear Shaft for idle gear Support for idle gear Socket head bolt Hex. bolt O-ring Engine & Machinery Division 07.08/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 224 Item No. Description Q’ty / Eng. Remarks / See Note (kg) Camshaft gear Cam thrust bearing ass’y Thrust shaft for camshaft Hex.bolt Socket head bolt Washer O-ring Cylindrical pin O-ring O-ring Engine & Machinery Division 07.08/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 225 1. Split line to be Horizontal No.1 Cyl. TDC (플라이휠 및 크랭크 샤프트에 있는 상사점 마킹 확인) Fig.1 Check TDC mark on flywheel and crankshaft Engine & Machinery Division 06.04/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 226 맞도록 캠 샤프트를 회전시킨다. camshaft gear as shown in View A of fig. 3. Oil Spray Nozzle TDC Marking (캠 샤프트 기어의 조립) Fig.2 Mounting of the camshaft gear Engine & Machinery Division 06.04/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 227 Do not reuse damaged ones. Use only 십시오. 그렇지 않으면 풀어지고 부서진 부품이 엔진에 심 new genuine screws. Otherwise, loosened or 각한 손상을 일으킬 수 있습니다. broken screws may cause serious damages on the engine. Engine & Machinery Division 06.04/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 228 Check markings for the connection of every camshafts. 그림 2 양쪽 캠 샤프트에 있는 의 “ (See “Fig. 2 According TDC markings on both M25000 상사점 마킹의 일치 ”를 참조하십시오.) camshafts” in M25000 Engine & Machinery Division 06.04/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 229 전 실린더 연료 분사 시기를 알 필요가 있다면 점화 If all cylinders’ fuel injection timing is needed, it is 순서대로 연료 분사 시기를 읽는 것이 편리하다. recommended to read in order of firing. Engine & Machinery Division 08.05/RSK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 230 (거울을 이용 두 개의 디플렉터 구멍을 통하여 나 오는 빛을 확인한다) Fig.2 Remove deflectors from FIP Fig.4 Read flywheel scale from TDC (연료 분사 펌프로부터 디플렉터 분해) (TDC와 플라이휠 눈금 간격을 읽는다) Engine & Machinery Division 08.05/RSK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 231 죈다. 볼트로 죌 때 마다 매번 표기하여 볼트가 모 the torque specified by G094000. After tightening 두 죄여 졌음을 확인한다. bolt by bolt, mark the bolt with any sign to confirm all bolt tightened. Engine & Machinery Division 08.05/RSK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 232 H17/28: (-)2.0° ~ (+)2.0° 크랑크각 H17/28: (-)2.0° ~ (+)2.0° crank angle H21/32: (-)2.0° ~ (+)2.0° 크랑크각 H21/32: (-)2.0° ~ (+)2.0° crank angle H25/33: (-)1.6° ~ (+)0.6° 크랑크각 H25/33: (-)1.6° ~ (+)0.6° crank angle Engine & Machinery Division 08.05/RSK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 233 (Disc side) (Gear side) Fig.6 Flywheel scale (플라이휠 눈금) 몇몇 실린더만 연료 분사 시기 조정 필요하다면, If adjusting fuel injection timing of some cylinders M51101 참조할 것. is needed, see M51101. Engine & Machinery Division 08.05/RSK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 234 엔진 시동 시스템 • • Engine Stop System. 엔진 정지 시스템 • • Engine Speed control System. 엔진 속도 제어 시스템 • • Engine Safety system 엔진 안전 시스템 • Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 235 엔진 자동 운전 시스템은 엔진의 비정상 상태를 Engine automation system generate ‘AUTO STOP’ 감지하였을 때 ‘AUTO STOP’ 신호가 발생된다. signal when abnormal condition of the engine is 를 참조하십시오. detected. See G01400 G01400 Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 236 솔레노이드 밸브를 작동시키며, 이 신호는 동시에 pumps. This ‘EMERGENCY STOP’ signal also 가버너 또한 정지 위치로 가게 한다. activates governor’s stop simultaneously. Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 237 가버너는 자체의 독립된 윤활유 시스템을 가지고 casing. However, hydraulic governor has it’s own 있다. 가버너 설명서 참조 lubricating oil system. See Manual for Governor Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 238 샤프트와 연료 랙의 움직임은 엔진을 시동하기 전 뿐만 of governor terminal shaft and fuel racks should be 아니라 엔진을 운전하는 동안에도 항상 점검하여야 checked before engine starting and during engine 한다. operation. Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 239 엔진의 과부하 상태의 원인이 되며 심각한 사고를 초래할 수도 ed personnel. Maladjustment may cause the engine 있다. overload and result serious accidents. Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 240 110% load. Compressed Air for Stop STOP Air Cylinder Lever Fuel Control Shaft (과부하에 대비한 기계적 연료 제한장치) Fig. 4 Mechanical fuel limiter against overload Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 241 시동시에만 연료를 제한하는 장치가 설치되어 있다. Compressed Air for Stop STOP Air Cylinder Lever Fuel Control Shaft (시동용 기계적 연료 제한 장치) Fig. 5 Mechanical fuel limiter for starting Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 242 조정해야 한다. It is recommended to adjust the starting fuel limiter when starting is difficult or smoke level is too high during starting. Engine & Machinery Division 06.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 243 Page H21/32 Section No. Rev. Assembly Drawing & Part List Fuel Control Linkage A41000 조립도 및 부품 목록 연료 제어 링크 장치 A51000 A41000 A41000 A41000 Engine & Machinery Division 08.06/KIK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 244 Remarks / See Note (kg) Governor complete Governor terminal lever Lever Grip Bolt Bolt Washer Bolt Bolt Spring pin Bolt Locking plate Support Bolt Washer Elastic rod See page 7/7 Engine & Machinery Division 08.06/KIK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 245 Item No. Description Q’ty / Eng. Remarks / See Note (kg) Lever Air cylinder Safety cover Socket head bolt Cap nut Bolt Spring pin Locking plate Stopper Spacer Socket head bolt Engine & Machinery Division 08.06/KIK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 246 Page H21/32 Section No. Rev. Assembly Drawing & Part List Governor Driving Gears A41000 조립도 및 부품 목록 가버너 구동 기어 Engine & Machinery Division 08.06/KIK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 247 O-ring Cover Ball bearing Retaining ring 40 Washer Socket head bolt Socket head bolt Socket head bolt Socket head bolt Socket head bolt Shim for nut Plug PF 1 Gasket Engine & Machinery Division 08.06/KIK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 248 Shaft (L = 3010) Shaft (L = 3340) Shaft support with item no.322 Bush Hex. socket head bolt Linkage guide Shaft guide Linkage guide block Tension spring Hex. socket head bolt Split pin Engine & Machinery Division 08.06/KIK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 249 Item No. Description Q’ty / Eng. Remarks / See Note (kg) Ball joint 8 Ball joint Pull rod Guide ring Set screw Compression spring Tube Locking plate Washer Spring pin Engine & Machinery Division 08.06/KIK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 250 Page H21/32 Section No. Rev. Starting Air Reducing Valve Assembly Drawing & Part List A42000 조립도 및 부품 목록 시동 공기 감압 밸브 Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 251 Spring case T-spring seat Spring Stem lock nut Spring washer B-spring seat Diaphragm Dia washer Stem guide Stem Body Gauge Seat Disk lock cap Disk Disk Holder O-ring Guide O-ring Cover Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 252 조립도 및 부품 목록 시동 공기 여과기 Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) Strainer complete Body Gasket Screw Screw Gasket Stop valve Connector Cover Screw Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 253 Gear Rim Crankshaft A42300 Turning gear A19100 Flywheel cover Part List Weight Item No Description Q’ty / Eng. Remarks / See Note (kg) Starting air motor Hex head bolt Washer Engine & Machinery Division 05.04/JSC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 254 Locking device Pinion Bush Bush for gear wheel Guide pin Spring Hex. socket head bolt Hex. socket head bolt Hex. head bolt Locking bolt Machine screw Grease nipple Limit switch Engine & Machinery Division 05.04/JSC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 255 • • Pushbutton for “ Emergency stop” * 기능 선택은 누름 버튼에 표시되어 있다. * The function chosen is indicated in the push button. 기동박스 Fig 1. Starting Box ( Engine & Machinery Division 09.05/VAH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 256 The “Manual Stop” button is connected to the stop solenoid valve on the governor. 블로킹 Blocking “블로킹”이 활성화 되어 있으면 디젤 엔진은 시동이 If “Blocking” is activated, it is not possible to start 불가능하다 the diesel engine. Engine & Machinery Division 09.05/VAH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 257 수동 비상 정지 버튼은 솔레노이드 밸브와 조속기에 있 The “Manual emergency stop” button is connected 는 정지 솔레노이드 밸브에 연결되어 있다. to the emergency stop solenoid valve & stop solenoid valve on the governor. Engine & Machinery Division 09.05/VAH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 258 • • Engine speed 안전 시동 • • Safe start 속도 측정 오류 • • Tacho fail 연료 제한 제어 • • Fuel limit control Fig 1. Speed measuring unit Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 259 The tacho signal will be on when everything is 픽업 센서와 변환기가 이상 발생시 신호가 비활성화 된 normal. If the pick-up or the converter fails the 다. signal will be off. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 260 RPM. To be able to 도계에 과급기의 회전 속도를 나타낸다. show the turbocharger’s digital tachometer, where the signal is transformed into a proportional 0-6V to 0-60000RPM. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 261 Q’ty / Eng. Remarks / See Note (kg) Pressure gauge(PI-71) Pressure gauge(PI-75) Pressure gauge(PI-61/62) Pressure gauge(PI-63) Pressure gauge(PI-21) Pressure gauge(PI-51) Needle valve 3-way valve Flexible hose Flexible hose Damping rubber Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 262 V-type (A) Pocket (90L) V-type (B) Thermometer (PF3/4x650℃x100L) with pocket Thermometer (PF3/4x650℃x200L) with pocket V-type (B) * Please see “piping diagram on final plan” for the application of local thermometers. Engine & Machinery Division 05.11/JDY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 263 Thermometer (PF1/2x120℃x60L) Thermometer (PF1/2x200℃x60L) L-type (A) Thermometer (PF1/2x120℃x100L) Pocket (50L) Thermometer (PF3/4x650℃x200L) with pocket L-type (B) * Please see “piping diagram on final plan” for the application of local thermometers. Engine & Machinery Division 05.11/JDY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 264 Diff. pressure for F.O filter (PDAH 52-51) Differential pressure switch Diff. pressure for L.O filter (PDAH 61-62) * Please see “electrical drawing on final plan” for the application of electrical sensors. Engine & Machinery Division 05.04/PJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 265 * (a) Q’ty of sensor is the same as the number of cylinder. * (b) 2ea for 5,6,7,8 cyl. & 3ea for 9cyl * Please see “electrical drawing on final plan” for the application of electrical sensors. Engine & Machinery Division 05.04/PJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 266 * (c) Q’ty of sensor is the same as the number of cylinder * (d) 2ea for 5,6,7,8 cyl. & 3ea for 9cyl * Please see “electrical drawing on final plan” for the application of electrical sensors. Engine & Machinery Division 05.04/PJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 267 Lub. oil sump tank(LAL/H 68 - 720rpm) Type H Lub. oil sump tank(900rpm, PPS 5~6cyl.) Lub. oil sump tank(PPS 7~9cyl.) * Please see “electrical drawing on final plan” for the application of electrical sensors. Engine & Machinery Division 05.04/PJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 268 Item No. Description Q’ty / Eng. Remarks / See Note (kg) Engine control/safety RPM (SE 47) * Please see “electrical drawing on final plan” for the application of electrical sensors. Engine & Machinery Division 05.04/PJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 269 Engine Control Panel is equal to the testing apparatus measuring value 4) 시험장치를 떼어낸다 4) Remove the testing apparatus 5) 엔진 시스템에 센서를 연결한다 5) Connect the sensor to the Engine system. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 270 Fig 5. Fig 2. Test of Pressure Transmitter Fig 4. Adjustment of zero and span Fig 5. Attention Fig 3. Remove screw and cap Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 271 (for high temp 이 센서는 배기가스 온도를 측정하는데 This sensor is used for measurement of the exhaust 사용된다. (Fig.2) gas temperature (FIG.2) 저온 고온 Fig 1. PT100Temperature Sensor( Fig2 PT100Temperature Sensor( Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 272 센서조절이 필요한 경우 조절용 특수 공구와 장비가 does not need in site. In case of sensor adjustment, 필요하다. the special tool and equipment needs for adjustment. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 273 Termperature (℃) Resistance(Ω) 100.00 103.90 107.79 111.67 115.54 119.40 123.24 127.08 130.90 134.71 138.51 Termperature (℃) Resistance(Ω) 142.29 146.07 149.83 153.58 157.33 161.05 164.77 168.48 172.17 175.86 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 274 만약 연료 펌프에 어떠한 문제라도 발생하면, 즉 If finding any problem about fuel oil pump, 시 자세한 정보를 제공받기 위해 현대중공업 디젤엔진 A/S로 연 please contact HHI’s EMD A/S for the information. 락하여 주십시오. Engine & Machinery Division 09.11/SJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 275 연료 분사 펌프의 어떤 부품이라도 분해를 하였 If any part of fuel system is dismantled, 다면, 재 조립전 반드시 청결 상태를 확인하여야 합니다. be sure to check the cleanliness before remounting. Engine & Machinery Division 09.11/SJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 276 연료 분사 펌프 어셈블리 A52300 A25000 Part List Weight Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Fuel Injection Pump Complete 32.0 Stud (M16) 0.13 Nut (M16) Engine & Machinery Division 07.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 277 Page H21/32 Section No. Rev. Assembly Drawing & Part List Fuel Injection Pump Ass’y A51000 조립도 및 부품 목록 연료 분사 펌프 어셈블리 Engine & Machinery Division 07.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 278 Back up ring O-ring Socket head bolt Control rack Seal ring Control sleeve Pointer Shim Bolt Seal ring Plug Gasket Deflector Gasket Spring seat Spring Spring seat Plate Tappet ass’y Bolt Shim Engine & Machinery Division 07.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 279 A52300 록을 분리한다. A52300 롤러가 연료 캠상에서 가장 낮은 위치로 올 때까 Turn the crankshaft until the roller is in lowest 지 크랭크 샤프트를 회전시킨다. position on the fuel cam. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 280 분사 펌프와 엔진블록을 깨끗하게 닦는다. and clean the fuel injection pump and engine block. 연료 분사 펌프의 O-링에 그리스를 바른다. Coat the grease on the O-rings for fuel injection pump. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 281 소구경 파이프를 연결하고, 연료 랙과 연료 조정 Connect small pipes and fuel rack and fuel control 레버를 연결한다. 랙의 움직임을 점검한다. lever. Check movement of rack. 모든 커버를 닫는다. Close all covers. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 282 5. Lift the plunger spring [fig. 5] and the control 부 스프링 시트와 함께 컨트롤 슬리브를 펌프 하 sleeve with the upper spring seat [fig. 6] out of 우징 외부로 빼낸다. the pump housing. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 283 놓고 연한 재질로 된 막대기 등을 사용하여 망치 hammer the barrel out by using soft material bar 질 하여 배럴을 펌프에서 빼낸다. 그리고 O-링과 etc [fig. 12]. Throw away the O-ring and the 백업링은 폐기시킨다. backup rings. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 284 1. 플런저와 태핏 어셈블리 시팅면위의 플레이트에 움푹 1. The indentation on the plunger and the plate 패인 형상이 합해서 0.25 mm 이상일 경우. onto tappet’s assembly seating surface is more than 0.25 mm in total. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 285 2. 플런저가 고정된 상태에서 컨트롤 랙이 0.5 mm이상 The control rack’s movement is more than 0.5 움직일 경우. mm on condition that the plunger is firmed. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 286 다음과 같다면 교체하십시오. Replace if 균열 또는 흠이 있는 경우. Cracked or nicked. 부식이 발생된 경우. Corroded. 심각한 마멸이나 손상이 관측되는 경우. Symptoms of heavy abrasion or damage can be observed. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 287 의 토크로 여러 번에 걸쳐 볼트를 체결해야 합니다. torque of 100 Nm with a torque wrench [fig. 14]. (a) Socket head bolts for delivery valve case (b) Socket head bolts for plunger assembly Fig. 14 Tightening order Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 288 [fig. 20], and engage the control rack so that the 위치가 그림 21과 같이 위치하도록 맞춘 후 컨트 location of the teeth of the control rack and control 롤 랙과 맞물리게 한다. sleeve are indicated location in fig 21. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 289 [fig. 26]. 12. 그림 27과 같이 핀을 펌프 하우징에 끼워 넣는다. 12. Insert the pin into the pump housing [fig. 27]. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 290 프는 보정을 할 수 있는 상태에 놓이게 된다. pump is now ready for calibration. 18. 조립된 연료 분사 펌프를 엔진에 설치한다. 18. Mount the assembled fuel injection pump to the engine. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 291 변경할 경우 반드시 엔진 제작자와 협의하십시오. please contact HHI’s EMD A/S for it. Thrust plate for adjusting fuel injection timing (연료 분사 시기 조정용 스러스트 플레이트) Fig.1 Thrust plate for adjusting fuel injection timing Engine & Machinery Division 06.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 292 연료 분사 밸브 (1-stud) A52300 Part List Weight Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Fuel injection valve complete Support Stud (M16) 50Nm+Loctite243 Hexagon nut (M16) Washer Washer Engine & Machinery Division 06.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 293 Page H21/32 Section No. Rev. Assembly Drawing & Part List Fuel Injection Valve A52000 조립도 및 부품 목록 연료 분사 밸브 (1-stud) Engine & Machinery Division 06.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 294 Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Fuel injection valve body O-ring Dowel pin Nozzle nut Adjust bolt Spring Spindle O-ring Atomizer assembly Seal ring Spring pin Engine & Machinery Division 06.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 295 Seal ring 91.130 Bush (연료 분사 밸브의 분해) Fig.1 Dismantling of fuel injection valve Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 296 The pin (E) should be fitted to the 어야 합니다. groove in testing holder correctly. 91.340 White Paper High Pressure Pump (연료 분사 밸브의 기능 시험) Fig.2 Functional test of fuel injection valve Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 297 Carbon between nozzle and nozzle 너트가 고착되어 Dowel pin이 파손될 우려가 있다. make Dowel broken when Dowel pin 파손에 주의할 것. dismantling nozzle. Be careful of damage of dowel pin. Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 298 (with SW32 Deep impact socket)(refer to fig.5) 91.630 체결 토크 : 300 Nm (molycote 1000 또는 copaslip 도 91.630 포) Tightening torque : 300 Nm (with molycote 1000 or copaslip) Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 299 Take care not to damage the nozzle and O-rings during mounting. 주의하십시오. 너트 (A)를 체결한다. Tighten the nuts (A). 체결 토크 : 200 Nm (molycote 도포) Tightening torque : 200 Nm (with molycote) Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 300 (실 링) Fig.5 Seal ring Nozzle Contact surface Contact surface Nozzle nut 노즐 너트 와 노즐 연료 분사 밸브 조립 Fig.7 Nozzle nut and nozzle( Fig.8 Mounting of Fuel injection valve( Engine & Machinery Division 09.08/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 301 Then apply lube.oil to needle seat 바르고 마지막 조립을 수행한다. and assemble it back. 연료분사밸브의 재생은 1~2회까지 가능하다. Reconditioning of fuel injection valve could be available once or twice. Engine & Machinery Division 09.05/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 302 연료 분사 밸브의 재생 연료 분사 밸브 수리 전/후의 니들 밸브 시트면 사진 Photos of needle valve seat before/after fit 아래 사진을 참조하시오. Refer to the following photos. Before After Engine & Machinery Division 09.05/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 303 동일현상이 발생한다면 연료분사 노즐을 새 것으로 When the abnormal condition occurs after checking 교체해야 한다. atomizing condition, the fuel injection nozzle should be changed by a new one. Engine & Machinery Division 09.12/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 304 1) Keeping the tightness: normal 2) 기밀 유지 실패: 노즐 재생 또는 신환 2) Dripping on nozzle: re-conditioning or changing to a new one. 재생 절차: Re-conditioning procedure: M52001 M52001 Engine & Machinery Division 09.12/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 305 Engine & Machinery Division 09.12/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 306 Stud (M12) 0.07 Bush 0.11 Spherical Washer 0.12 Plugging Piece Hex.Socket Bolt (M12) 0.06 Set Screw (M10) O-ring O-ring Nut (M12) Fuel High Pressure Block Ass’y(mono) 4.77 Fuel Delivery Block 3.51 Engine & Machinery Division 05.05/RSK HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 307 : by tightening torque 60Nm P1 -> P2 -> H2 -> H1 P1 -> P2 -> H2 -> H1 (연료 고압 블록의 볼트 번호) Fig.1 Bolting no. of Fuel injection pipe block Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 308 Fuel oil inlet branch pipe 0.26 Fuel oil return branch pipe 0.15 Fuel oil leakage pipe Intermediate pipe 1.00 Socket head bolt 0.05 Plug 0.02 Plug 0.10 O-Ring Gasket Gasket Connection block Connector ø10XPF1/4 Engine & Machinery Division 07.12/JCL HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 309 2. Loosen locking nut on the damper for 1-turn spindle을 약 2바퀴 반시계 방향으로 회전하여 압 counter-clockwise (Fig. 4). Check fluctuation 력계의 맥압을 체크 한다. pressure after rotating the spindle about 2–turn counter clockwise. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 310 6. If low-pressure alarm happens, proceed to step 3 and 4, which re-adjust the spindle. After that, repeat step 5. 7. 임시 설치한 압력계를 제거한다. 7. Remove temporary pressure gauge. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 311 Page H21/32 Section No. Rev. Assembly Drawing & Part List Fuel Oil Filter A56000 조립도 및 부품 목록 연료 필터 Engine & Machinery Division 08.05/JHS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 312 Q’ty / Eng. Remarks / See Note (kg) Fuel oil filter complete Packing Flange Packing Flange Filter catridge Hosuing O-ring O-ring Stop screw Washer Stud bolt Self closing valve Spring washer Engine & Machinery Division 08.05/JHS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 313 연료 누유 경고 탱크 Part List Weight Item No. Description Q’ty/Eng. Remarks / See Note (kg) Fuel oil leakage alarm tank ass’y Plug Gasket Fuel oil leakage alarm tank(LAH54) See Section A45200 Engine & Machinery Division 08.05/JHS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 314 7. 필터 엘리먼트 자체는 분리는 불가하며, 손상이나 7. The filter element itself should never be 오작동이 발생시 필터 엘리먼트는 교체되어야 한다. dismantled, but has to be replaced if damage or malfunction is experienced. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 315 L.O Filter Selection Valve L.O Filter L.O Thermostat Valve To Engine Block L.O Pump L.O Main Pressure Control Valve Lubricating Oil Cooler (내부 윤활유 계통도) Fig.1 Circuit diagram for internal lubricating oil system Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 316 Fig 2 shows the lubricating oil flow in lubricating oil filter. (윤활유 필터내의 윤활유 흐름) Fig.2 The lubricating oil flow in the lubricating oil filter Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 317 (a) Thermostat valve casing for L.O (b) For low temperature L.O (c) For high temperature L.O (온도 조정 밸브내의 윤활유 흐름) Fig. 3 The lubricating oil flow in thermostatic valve Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 318 정비 중, 모든 연결부위에 누유 및 누수가 있는지를 Always make sure of checking all connections for 점검하고, 모든 오링에 손상이 있는지를 항상 점검해야 leaks and all o-rings for any damage during 한다. maintenance. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 319 조립도 및 부품 목록 윤활유 펌프 어셈블리 Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) Lub.oil pump complete Bolt Tab.dowel w.var.length Pump housing Pump cover Gear wheel(L) Engine & Machinery Division 05.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 320 Main spool Main spring Valve body Bolt cover Bolt Cover Gasket Plug Gasket Pilot spool Pilot spring Pusher O-ring Plug Socket head bolt Spring pin Poppet Collar Poppet Name plate Engine & Machinery Division 05.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 321 5 to 1. O-링은 새 것으로 교체하십시오. Replace O-rings with new ones. 오일 배출 구멍을 반드시 맞추어야 합니 Be sure to fit the hole to drain 다. lubricating oil. Engine & Machinery Division 05.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 322 Socket head bolt Socket head bolt Assembly L.O.Cooler housing Pressure plate assy Tie bar Plate for L.O.Cooler Carrying bar Distance piece Guard Plug Gasket L.O.Cooler housing Plug Gasket Gasket for cooler plate Engine & Machinery Division 08.03/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 323 오. separate manual. 분해 하기 전, 각 끝단에 있는 플레이트 Make sure that the position of the 의 위치를 반드시 표기해 두어야 합니다. plate each should mark before dismantling. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 324 조립은 4에서 6의 역순에 따른다. For mounting the oil cooler housing, follow in reverse order 4 to 6. 조립 전, 개스킷은 반드시 새 것으로 교 Replace gasket with new one before 체하십시오. mounting. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 325 L.O Filter complete L.O. filter control v/v O-ring O-ring O-ring O-ring Bolt Plug Included 241,242,243 Band Intermediate Piece Cover assembly 1’st Filter (Cartridge) Secondary filter Intermediate ring Plug O-ring O-ring Engine & Machinery Division 10.01/SJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 326 Remarks / See Note (kg) Filter cover O-ring Element flange assembly Pin bolt Cover spring Flange spring Cover flange Flange boss Bu-pass plug By-pass cap By-pass seat By-pass spring By-pass seal Engine & Machinery Division 10.01/SJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 327 와 운전 중인 필터 챔버를 전환한다. [그림 2] filter chamber by turning the filter selection valve. [Fig. 2] 교체한 필터 챔버의 윤활유 압력 센싱 밸브를 잠근 Close pressure sensing valve of the exchanged 다. filter chamber. Engine & Machinery Division 06.05/JDY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 328 7. Clean the filter housing with a clean rug, and 으로 조립 후 커버를 닫는다. reassemble in reverse order. 8. 배출 밸브 및 공기 배출 밸브를 닫는다. 8. Close the drain valve and the air vent valve. Engine & Machinery Division 06.05/JDY HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 329 Q’ty / Eng. Remarks / See Note (kg) L.O thermostatic valve complete Bolt O-ring L.O valve casing L.O Thermostatic valve element Washer Thermostat valve guide Bolt Bolt Bolt Packing Blind flange O-ring Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 330 Part List Weight tem No. Description Q’ty / Eng. Remarks / See Note (kg) Pressure control valve assembly Body Adjusting block Guide block Cover Closing cap Spring Bolt Gasket O-ring Bolt Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 331 조립도 및 부품 목록 예비 윤활유 펌프 Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) Pre-Lub. Oil pump complete See next page Non-return valve Engine & Machinery Division 07.07/JCL HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 332 Q’ty / Eng. Remarks / See Note (kg) Pre-Lub. Oil pump complete Driving cover Gear casing Pressure relief valve Driving gear shaft Gear shaft Screw Parallel pin Circlip O-ring Rotary shaft seal Engine & Machinery Division 07.07/JCL HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 333 Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) End cover Piston Spindle Cap nut Compression spring Pipe nut Screwed plug Small ring Sealing ring Engine & Machinery Division 07.07/JCL HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 334 조립도 및 부품 목록 (Without LT-C.W. Pump) Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) L.O nozzle for pump drive gears Bolt Blind oval flange Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 335 HTW Pump (if Applied) LTW Thermostat Valve HTW Thermostat Valve (if Applied) Supply Supply Return Return Lubricating Oil Cooler (내부 냉각수 계통도) Fig.1 Circuit diagram for internal cooling water system Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 336 L.O plug Inlet Sealing rings Check hole for leakage (Water or Oil) Water Fig.2 Check hole for leakage and cooling water flow in water pump (점검 홀 및 펌프내의 냉각수 흐름) Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 337 드시 냉각수를 배출시키고 나서 엔진이 식을 때까지 대기하십 housing, drain cooling water and wait until the engine 시오. cooled down. 냉각수가 뜨거우니 조심하십시오. Be careful of hot water. Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 338 Thermostat Valve Thermostat Valve Casing for L.T.W Casing for H.T.W (if Applied) Fig. 4 Mounting of thermostat valve housings for L.T.W and H.T.W (저온 및 고온 온도 조정 밸브 하우징의 조립) Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 339 Page H21/32 Section No. Rev. Assembly Drawing & Part List C.W. Pump Assembly A71000 냉각수 펌프 어셈블리 조립도 및 부품 목록 (Without LT-C.W. Pump) Engine & Machinery Division 06.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 340 Set screw Bolt Parallel pin Plug screw Plug Washer Washer Bolt Bolt L.T.Blank Pump casing Pump cover Socket head bolt O-ring O-ring Set screw Bolt Parallel pin Intermediate piece O-ring Engine & Machinery Division 06.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 341 무리한 핏팅이 되지 않도록 할 것. hammer, not to be deformed or damaged. 오일씰 조립 방법 Fig.2 Assembly of oil seal ( Engine & Machinery Division 08.01/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 342 5와 같이 펌프 하우징에 조립한다. bearing is mounted on pump housing by rubber hammer as shown in Fig.5. 서버조립된 축을 펌프하우징에 조립 Fig.5 Assembly of sub-assembled shaft into pump housing ( Engine & Machinery Division 08.01/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 343 The impeller is assembled and the bolt is 록타이트 242 도포 후 조립한다. coated with loctite 242 and tighten as shown in Fig.8. 임펠러 볼트 그리고 와셔의 조립 Fig.8 Assembly of impeller and bolt & washer ( Engine & Machinery Division 08.01/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 344 11. 오링에 그리스를 바르고 손상이 없도록 주의 하면서 11. O-ring is coated with grease and carefully 규정된 오링을 끼운다. inserted into groove without damage. 오링 조립과 완제품 Fig.11 Insertion of O-ring and end products ( Engine & Machinery Division 08.01/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 345 볼트로 펌프 하우징과 펌프 커버를 체결한다. And tighten the hex. bolt on the pump cover. Fig.13 Assembly of C.W.Pump cover and the assembled C.W.Pump 청수 펌프 커버 조립과 청수 펌프 조립완료된 상태 Engine & Machinery Division 08.01/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 346 Remarks / See Note (kg) Blank piece ass’y (For L.T thermo. v/v) H.T thermostatic valve complete 29.9 O-ring Bolt Washer Thermostat valve guide Bolt Bolt O-ring H.T valve casing Thermostatic element Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 347 Remarks / See Note (kg) Bolt Gasket Spring washer Control valve ass’y Valve spindle Flange Guide plate Spring pin O-ring * This part is only available if the nozzle cooling system is applied. Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 348 Q’ty / Eng. Remarks / See Note (kg) Jacket water inlet pipe Jacket water outlet pipe 1 Jacket water outlet pipe 2 Packing Flange Stop piece O-ring Bolt Bolt Packing Bolt Packing Engine & Machinery Division 05.04/DYJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 349 6 cyl 7 cyl 8 cyl 9 cyl Connection piece, Cyl. head O-ring Stop piece Bolt Connection piece, Water jacket Blind flange - upper Blind flange - lower Washer Inner piece Engine & Machinery Division 09.05/SJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 350 Exhaust Gas Outlet Charger Air Inlet Cyl. 1 Water Drain Charger Air Cooler With Water Mist Catcher (공기 및 배기 개스 시스템 선도) Fig.1 Diagram for combustion air and exhaust gas system Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 351 대 소금성분이 함유된 물을 사용하지 마십시오. only pure water and never salt water. Air Pipe Plug Water Pipe (압축기 세척용 파이프 배치상태) Fig.1 Pipe arrangement for cleaning the compressor side Engine & Machinery Division 10.04/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 352 < 1.5 bar. Where P is absolute static pressure before turbine. 터빈 케이싱 전 청수 압력 water pressure before turbine casing : 터빈 전 배기가스 압력 : exhaust gas pressure before turbine Engine & Machinery Division 10.04/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 353 다 깨끗이 세척해야 합니다. cleaned approx. every 200 operating hours. ℃를 유지하시 세척용 물 온도는 20~40 The recommended temp range for the 오 ℃ ℃ washing water is 20 to 40 . Engine & Machinery Division 10.04/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 354 Intake air duct ass’y Interpiece diffuser Gasket for compressor outlet Air inlet box Gasket Gasket Cover Axial compensator Bolt (M16x60). Nut (M16) Bolt (M12x35) Bolt (M12x25) Bolt (M12x45) Nut (M12) Bolt(M16x55) Washer Engine & Machinery Division 05.04/YGS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 355 Q’ty / Eng. Remarks / See Note (kg) Exhaust system ass’y Exhaust pipe Exhaust pipe Exhaust pipe Gasket Gasket for connection flange Connection pipe Exhaust pipe Exhaust pipe Exhaust pipe Engine & Machinery Division 05.04/YGS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 356 Connection piece Exh. Duct support Blind Flnage Packing Support Bolt (M12x55) Bolt (M12x60) Bolt (M12x25) Bolt (M12x35) Stud M12 Nut (M12) Bolt (M16x45) Bolt (M10x25) Plug (PF3/4) Gasket (d27xd35) For 5H21/32 Engine & Machinery Division 05.04/YGS HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 357 Page H21/32 Section No. Rev. T/C Mounting for Pulse System Assembly Drawing & Part List A83000 조립도 및 부품 목록 펄스 시스템용 과급기 설치 Engine & Machinery Division 05.04/JSC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 358 O-ring O-ring Diffuser for Turbocharger Bolt Parallel Pin Packing Bolt for high temperature (M16) 901* Bolt for high temperature (M20) Bolt for high temperature (M24) *) Depending on turbocharger type Engine & Machinery Division 05.04/JSC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 359 Water mist catcher Gasket for air cooler Bolt Cover for air cooler Gasket for air cooler cover Bolt Plug Gasket Stud bolt O-ring Plug Gasket Socket head bolt Intermediate piece Intermediate piece Engine & Machinery Division 05.04/YJB HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 360 Dismount the air cooler cover and gasket. 과급 냉각기를 리프팅 공구를 사용하여 들어낸다. Dismount the air cooler using the lifting tool. Gasket Cover (과급 냉각기의 분해) Fig 1 Dismantling of Charger Air Cooler Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
  • Page 361 것으로 교체하십시오. replaced before reassembling the air cooler. 엔진 시동 전, 볼트의 체결상태를 검사하 Before the engine starting, check the 십시오. 을 참조하십시오. G09400 tightening of the bolts. See G09400 Engine & Machinery Division 05.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...

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