Commissioning Report - Potterton Derwent Compact Plus Installation, Operation & Maintenance Manual

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COMMISSIONING REPORT

Brooks House, Coventry Road, Warwick, CV34 4LL.
Tel: (08706) 050607
REPORT No:
SITE ADDRESS:
1.0
BOILER
1.1
Type:
1.2
No. of Sections:
1.3
No. of Boiler/position
1.4
Serial No.
1.5
Fuel:
N/Gas
2.0
BURNER/CONTROLS
2.1
Type:
Atmospheric
Flame Detection
2.2
Probe:
2.3*
Control Box Type:
2.4
Electrical Supply:
2.5
Main Gas Valve Type & Size:
2.6
Pilot Gas Valve Type & Size:
2.7
Gas Train Serial Number:
2.8
Gas Booster Type & Size:
2.9
Gas Booster Serial No:
3.0
BURNER SETTINGS
3.1
Main Burner Injector Size
3.2
Pilot Burner Injector Size
Electrode Setting
3.3
(to manufacturers instructions)
Ionisation Probe Setting
3.4*
(to manufacturers instructions)
3.5
Are Burners & Injectors Clean
4.0
FLUE SYSTEM CHECK
Conventional
Fan Assisted
Flue
4.1
Fan Dilution System
Type
Monodraught System
Plant Room Door Interlocked
4.2
Draught Stabiliser Fitted
4.3
Dampers Fitted
4.4
Fan Assisted Ventilation
4.5
Fan Interlock Checked
4.6
Is Flue System Clear
4.7
Flue Header Diameter
4.8
Stack Diameter
4.9
Approximate Overall Height of Flue
PRE-COMMISSIONING PRELIMINARY
5.0
CHECKS (See Notes)
Is boiler house ventilation as per the
5.1
relevant B.S.
Electricity supply fused, isolated & earth
5.2
wire connected.
5.3
Check external controls allow operation
Check boiler/system filled and pumps
5.4
operational & any isolation valves open
5.5
Check gas available at burner
5.5
Check gas available at burner
5.6
Check oil available at burner
Check gas meter fitted & sized
5.7
adequately
5.8
Check that gas pipe has been purged.
Fax: (08706) 001516
LPG
Pre-Mix
UV Cell
Thermocouple
Yes
No
Yes
No
REPORT SENT TO
INSTALLER:
DATE:
SIGNATURE:
INSTALLER NAME & ADDRESS:
COMMISSIONING DATE:
6.0
COMBUSTION
6.1
Inlet Gas Supply Pressure
(Boilers running)
6.2
Burner Pressure
6.3
Gas Rate
6.4*
Ionisation Probe/UV Cell Current
c
6.5
Air Shutter Position
6.6
O
2
6.7
CO
2
6.8
0CO
6.9
Gross Flue Gas Temperature
6.11
Ambient Temperature
6.12
Flue Draught
6.13
Burner Fan Static Pressure
7.0
OPERATIONAL SAFETY CHECKS
7.1
Check Control Thermostat Operation
7.2
Check Limit Thermostat Operation
mm
7.3
Check High/Low Thermostat Operation
mm
7.4
Check For Gas Leaks
mm
7.5
Check For Gas Leakage Past Valve Assembly
7.7*
Check Boiler Locks Out On Loss Of Flame Signal
mm
7.8
Check boiler Locks Out On Air Pressure Switch
Operation
7.9
Check Boiler Locks Out On Gas Inlet Pressure
N/A
Switch
7.10
Check Boiler Locks Out On All Other Safety
Functions
7.11
Check For Flue Sillage
$
7.12
Check Thermocouple Operation
$
7.13
Check Thermocouple Interrupter Operation
7.14
Check Gas Booster Interlock Operational
Record INLET and OUTLET Pressure Switch Settings:-
INLET........................... OUTLET...............................
8.0
BOILER/SYSTEM CHECK LIST
8.1
Control Thermostat Setting
mm
8.2
High/Low Thermostat Setting
mm
8.3
Maximum Flow Temperature Recorded
M
8.4
Maximum Return Temperature Recorded
N/A
8.5
Boiler Water Pressure
8.6
Are Pipework Connections As Per Manual
Is Safety Valve Fitted
If So, SIZE:-.............................................
8.8
Are Water Isolating Valves Fitted
8.9
Are Water Flow Switches Fitted
8.10
Are Return Water Shut Off Or Diverter
Valves Fitted
8.11
Is Shunt Pump Fitted
8.12
Is Pump Overrun Fitted
YES
PRESSURE RATING........................
NO
Pilot
Low
High
Unit
mbar
mmwg
3
m
/hr
----
%
%
ppm
o
C
o
C
mm
wg
mmwg
O
C
O
C
O
C
O
C
YES
NO

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