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Pentair
Pentair
375 5th Ave., New Brighton, MN 55112
375 5th Ave., New Brighton, MN 55112
Phone: (651)766-6300 -OR-800-424-9776 Fax: 800-323-6496
Phone: (651)766-6300 -OR- 800-424-9776 Fax: 800-323-6496
www.hypropumps.com
www.hypropumps.com
Original Instruction Manual
KEEP FOR FUTURE REFERENCE
790
31.1
130
82.7
5.1
3.3
254
10.0
508
20.0
3378-1640 & 3378-1660 Series
>
I
S
C
3378-1140 & 3378-1160 Series
Cleanload Max
REV.
ECN
REVISION DESCRIPTION
A
14859
THIS DRAWING IS THE PROPERTY OF PENTAIR LTD,
SYM.
CHARACTERISTIC TYPE
Ppk/Cpk MIN
AND WITHOUT WRITTEN AUTHORIZATION,
I
IMPORTANT
> 1.00
MUST NOT BE COPIED OR COMMUNICATED
S
SIGNIFICANT
> 1.33
UNLESS OTHERWISE SPECIFIED
SURFACE TREATMENT
ALL DIMS. IN INCHES, DIMS. IN [ ] ARE IN MM
C
CRITICAL
> 1.67
TOLERANCES (+ OR -)
SURFACE FINISH
DWG BY:
PDU
DATE:
6/03/2016
ANGLE:
~
HEAT TREATMENT
~
CHECKED BY:
MGC
DATE:
6/03/2016
~
FRACTION:
MAX
APPROVED BY:
MGC
DATE:
6/03/2016
~
DECIMAL .X:
375 Fifth Avenue NW
DECIMAL .XX:
~
SIZE
SCALE
DO NOT
SHEET NO.
MATERIAL
~
New Brighton, MN 55112
SCALE
DECIMAL .XXX:
D
1:4
1
3
(651) 766-6300
OF
PRINT
Hypro
Series 3378
®
Form L-1587
REVISIONS
CHKD
DATE
INITIAL RELEASE
PDU
6/03/2016
DRAWING BASED ON ASME Y14.5M-1994
PART VOLUME
PART WEIGHT
---
---
THIRD ANGLE
PROJECTION
N/A
PART DESCRIPTION
60 GAL CL ASSY 3IN BYPASS
N/A
PART NUMBER
REV.
SEE BOM
3378-1160-3BYP
A
Rev B
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Table of Contents
Summary of Contents for Pentair HYPRO Cleanload Max 3378 Series
- Page 1 82.7 10.0 32.7 20.0 34.9 3378-1640 & 3378-1660 Series > 3378-1140 & 3378-1160 Series THIS DRAWING IS THE PROPERTY OF PENTAIR LTD, DRAWING BASED ON ASME Y14.5M-1994 SYM. CHARACTERISTIC TYPE Ppk/Cpk MIN PART VOLUME PART WEIGHT AND WITHOUT WRITTEN AUTHORIZATION, IMPORTANT >...
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Page 2: Table Of Contents
Contents Introduction.................................3 Description..............................3 Intended Uses................................3 Purpose of Manual..............................3 Misuses................................3 Product I dentification.................................4 Product Technical Data................................4 Tools................................5 Lifting, Transport, and Intermediate Storage......................5 Assembly and Installation................................5 Assembly............................5 Installation............................5 Control Systems.................................6 Commissioning, Start-Up, Operation, Shutdown........................7 Information.............................7 Start-Up, Operation, Shutdown...........................7 Maintenance and Servicing..............................8 Information..........................8 Disposal.........................8... -
Page 3: Introduction
Introduction Description Pentair Cleanload chemical eductors are designed to mix fluids and dry chemicals in a self-contained system. The inline eduction system allows the operator to mix chemicals quickly and safely. The Cleanload operates by receiving a fluid into the eductor where a fluid or dry chemical is mixed in. The mixture is then transferred into a holding tank to be used for spraying crops. Construction features a polypropylene venturi eductor and polyethylene hopper tank and FKM gaskets. Intended Uses The Cleanload is designed and constructed for incorporation into a large variety of applications that require the mixing of liquid and dry chemicals. -
Page 4: Product Identification
32.7 20.0 34.9 Product Technical Data SYM. CHARACTERISTIC TYPE Ppk/Cpk MIN THIS DRAWING IS THE PROPERTY OF PENTAIR LTD, PART VOLUME PART WEIGHT DRAWING BASED ON ASME Y14.5M-1994 AND WITHOUT WRITTEN AUTHORIZATION, IMPORTANT > 1.00 MUST NOT BE COPIED OR COMMUNICATED... - Page 5 3378-1640-2BYP & 3378-1660-2BYP 3378-1640-2BYP & 3378-1660-2BYP Input Eduction Input Eduction Flow Flow Rate Pressure Rate (gal/ Pressure Rate Rate (gal/min) (PSI) sec) (bar) (L/sec) (L/min) 0.54 60.63 2.04 229.51 0.79 78.22 2.99 296.09 0.92 91.82 3.48 348.58 0.94 103.91 3.56 393.34 0.94 114.86...
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Page 6: Tools
Tools The Cleanload is designed using Metric (mm) size bolts, but it can be mounted by Imperial (Inch) tools as well. In most cases, an adjustable spanner wrench can be used to fit any size bolt. Lifting, Transport, and Intermediate Storage The packaging consists of a pallet for easy shipping and handling. During unpacking, inspect the contents of the packaging to ensure that all components are accounted for and undamaged. If there are damaged or missing components, please contact the dealer or Hypro. Dispose of the packaging materials properly according to local laws. -
Page 7: Control Systems
CLEAN WATER Optional BULK CHEMICAL SF1100 Mini-Bulk Chem Transfer Pump TANK 3378 WITH 3376 ASSEMBLY Control Systems • All pump systems with electric or hydraulic power sources are required to have a control system which meets all local and national standards. •... -
Page 8: Start-Up, Operation, Shutdown
• Always read and follow the chemical label instructions exactly. Understand safe practices for chemical handling, mixing, loading, cleaning, and first aid. • Always wear proper Personal Protective Equipment when handling chemicals, including gloves, eye protection, respirator and safety shoes. • Always pay attention to wind conditions when using the Cleanload. DO NOT use Cleanload in wind in excess of 10MPH due to possibility of tipping. -
Page 9: Disposal
Disposal When disposing of a Hypro Cleanload, be sure to remove all fluids from the Cleanload before scrapping. These fluids should be disposed of in a manner which complies with local and national regulations. Never dump fluids onto the ground. Once the pump is free of all fluids, it may be scrapped in accordance with local and national laws. Cleaning Always flush the Cleanload with clean water after each day’s use, if switching chemicals, or if the system is going to be inactive for an extended period of time. Ensure that the components of the Cleanload are free of any chemical buildup or residue, both inside and out. Failing to properly clean the system could lead to reduced performance and component life. Be sure to thoroughly clean the eductor, ball valves, and internal components in the hopper. -
Page 10: Troubleshooting
Troubleshooting When servicing of a Hypro Cleanload, be sure that all pumps are disconnected from energy sources Symptom Probable Cause(s) Corrective Action Replace 90-degree fittings with sweeping bends using reinforced hose, especially near the eductor outlet. Flow restrictions on outlet side Use 2” (51mm) or larger hose and fittings all the way of eductor. back to and into the tank. If sharp bends cannot be avoided, use oversized hose and fittings to minimize flow restriction. -
Page 11: Replacement Parts
Replacement Parts The following drawings show the Cleanload and their replacement parts. Only genuine replacement parts should be used. Failure to follow this warning can result in damage to property, serious injury or death. If the Cleanload malfunctions or is defective it should be sent back to Hypro for service. 3378 Series Cleanload Max Ref. - Page 12 Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges prepaid to: HYPRO / PENTAIR Attention: Service Department 375 Fifth Avenue NW...