Bradford White EVERHOT TG-150I-N(X) Installation And Operation Instruction Manual

Tankless gas water heater

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Bradford White EverHot

TG-150I-N(X), TG-180I-N(X), TG-199I-N(X), TG237I-N(X) & TG-237I-N(X)A

Ambler, PA 19002

Tech. Service (800) 334-3393

Service Part (800) 538-2020

Warranty Service (800) 531-2111

INSTALLATION AND OPERATION INSTRUCTION MANUAL

PLACE THESE INSTRUCTIONS ADJACENT TO WATER HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE

A Spanish language version of these instructions is available by

contacting Bradford White.

La versión espãnola de estas instrucciones se puede obtener al

escribirle a la fábrica cuyo nombre aparece en la placa de.



Tankless Gas Water Heater

For Interior Installation

instructions is not followed exactly, a fire or

explosion may result causing property

damage, personal injury or death



Do not store or use gasoline or other

flammable vapors and liquids in the vicinity of this

or any other appliance



WHAT TO DO IF YOU SMELL GAS





Installation and service must be performed by a

qualified installer, service agency, or gas supplier.

With Troubleshooting Guide

WARNING: If the information in these

Do not try to light any appliance.

Do not touch any electrical switch; do not use

any phone in your building.

Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's

instructions.

If you cannot reach your gas supplier, call the

fire department.

238-48022-00D 7/11

Table of Contents

Summary of Contents for Bradford White BRADFORD WHITE EVERHOT TG-150I-N(X)

Page 1 Service Part (800) 538-2020 Warranty Service (800) 531-2111 INSTALLATION AND OPERATION INSTRUCTION MANUAL PLACE THESE INSTRUCTIONS ADJACENT TO WATER HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE A Spanish language version of these instructions is available by contacting Bradford White.
Page 2: Table Of Contents
This water heater has a limited warranty. The warranty for this water heater is valid only if the water heater has been installed, maintained, and operated in accordance with these instructions.
Page 3 Read and understand all instructions, including all those provided with the appliance before installing, starting-up, operating, maintaining or servicing this appliance. Keep this manual and literature in legible condition with this water heater for reference by owner and service technician.
Page 4 DO NOT attempt to use this water heater with any gas other than the type listed on the rating plate. Do not attempt to convert this water heater for use with a gas other than the type for which it is equipped.
Page 5 Flammable items, pressurized containers or any other potential fire hazardous articles must never be placed on or adjacent to the water heater. Open containers of flammable material must not be stored or used in the same room with this water heater.
Page 6: Specifications
Natural Gas or Propane-Ensure unit matches gas type supplied at the installation location. Gas Supply: 3/4" MNPT, Cold Water Inlet: 3/4" MNPT, Hot Water Outlet: 3/4" MNPT Water Heater: AC 120 Volts, 60Hz. Remote Control: DC 12 Volts (Digital) Simulation Feedforward and Feedback...
Page 7 Air intake to exhaust * This is the minimum dimension from the wall. The wall bracket is adjustable to allow an additional 1 5/8 in. (40 mm). Dimensions TG-237I-N(X), TG-237I-N(X)A Table 2. Water Heater Dimensions (Approx.). TG-150I-N(X) TG-180I-N(X) TG-199I-N(X) in. (mm) 14 (355.6)
Page 8 TG-150I-N(X) Figure 1. Graph Showing Pressure Drop v. Water Flow Rate. TG-237I-N(X & TG-237I-N(X)A 10.0 TG-199I-N(X) TG-180I-N(X) TG-150I-N(X) Figure 2. Graph Showing Water Flow Rate v. Temperature Rise. TG-180I-N(X) TG-199I-N(X) Water Flow Rate (gpm) Temperature Rise (°F) TG-237I-N(X) TG-237I-N(X)A...
Page 9: Installation Instructions
DO NOT OPERATE THE APPLIANCE UNTIL THE LEAKAGE IS CORRECTED! This water heater must be located in an area where leakage of the heat exchanger coil, water line connections, or the pressure relief valve will not result in damage to the area adjacent to the water heater or to lower floors of the structure.
Page 10 2. The water heater must be installed on a wall capable of supporting at least 55 pounds (25 kg). Locate the water heater at a height convenient for servicing and above the reach of small children.
Page 11 For convenience, the center hole of the bracket is slotted so that a center screw may be first installed in the wall for hanging the water heater on the wall. Two more screws are then added on the ends of the bracket to secure the water heater.
Page 12 NOTICE BEFORE INSTALLATION Bradford White direct-vent appliance must be installed by a state qualified or licensed contractor. If you are not properly trained, you must not install this unit. IMPORTANT: In the State of Massachusetts (248CMR 4.00 & 5.00) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of venting, including but not limited to decks and porches, the following...
Page 13: Water Connections
The water is under pressure and may splash. DO NOT reverse the inlet and outlet (cold and hot water) connections on the water heater. This may cause a hazardous operating condition or the water heater may be inoperable WATER QUALITY ...
Page 14 Power Failure Freeze Protection” in Section IV, and contact your Bradford White dealer if assistance is needed. 5. If this water heater is installed in a closed water supply system, such as the one having a back- flow preventer in the cold water supply, provisions must be made to control thermal expansion.
Page 15 Figure 3. Scald Warning. Table 5. Approximate scald time/temperatures. APPROXIMATE TIME/TEMPERATURE RELATIONSHIPS IN SCALDS 120°F (49C) More than 5 minutes 1½ to 2 minutes 125°F (52C) 130°F (54C) About 30 seconds About 10 seconds 135°F (57C) 140°F (60C) Less than 5 seconds Less than 3 seconds 145°F (63C) 150°F (66C)
Page 16 Figure 4. Recommended Piping for a Basic Installation.
Page 17 Figure 5. Recommended Piping for a Circulation Systems.
Page 18 The electrical connections for the two solenoids must be tied to the 120 volt main power supply (black and white wires). When the electrical power to the water heater fails, the ¾” solenoid on the cold water inlet pipe closes, stopping water flow into the water heater. The drain solenoid opens, allowing the water heater and connected piping to drain.
Page 19 DO NOT thread, plug or cap the discharge line. It is recommended that a minimum clearance of four (4) inches (10.2 cm) be provided on the side of the water heater for servicing and maintenance of the pressure relief valve.
Page 20 5. An expansion tank will be required in all space heating applications. 6. A Y-type mesh strainer (#20 mesh screen) should be installed on the cold water inlet of the water heater to prevent clogging of the fine mesh screen on the water heater cold water inlet connection.
Page 21 50 feet maximum distance from water heater to space heating load (developed length).  Piping loop between water heater and heating load must be in compliance with 248 CMR.  All circulators must use an electronically controlled timer that activates every 6 hours for 60 seconds.
Page 22: Venting
Use only the vent terminals and vent/air intake components required for venting this water heater. The water heater requires its own separate venting system. Do not connect the exhaust vent into an existing vent pipe or chimney.
Page 23 All venting components must be ordered separately from the supplier of this water heater or through the suppliers listed in this manual. These water heaters must use the venting components designed for ...
Page 24 Vent / Air Intake Terminal Locations Direct Vent Terminal Location Plan the vent system layout so that proper clearances are maintained from plumbing and wiring. Before the vent is installed, determine the vent pipe termination location as shown below in the Vent Terminal Location illustration.
Page 25 Required clearances from combustible materials must be provided in accordance with information in this manual under Location of Water Heater and Clearances, as well as the National Fuel Gas Code and local codes. Table 7. Venting Table - Examples of Maximum Venting Distances.
Page 26 When installing a “Standard Vent Discharge Kit” to vent directly out the wall to the back of the water heater, these brackets should be adjusted so that the water heater is moved out the maximum 2” (5.1 cm) away from the wall. Before cutting the vent terminal to the required length, ensure that the distance the water heater is away from the wall has been accounted for.
Page 27 Figure 10. Illustration Showing the Maximum Vent Height before the Condensate Collector Must be Used. Figure 11. Illustration Showing a Horizontal Termination Installation Using the Condensate Collector (and a trap).
Page 28 Use of the condensate collector is required on all vertical venting heights over 5 feet (1.5 m). Determine the distance in height required from the water heater and order the vent extension pipes required.
Page 29 Combustion Blower Dip Switch Settings To assure optimum efficiency and reduced noise levels, the combustion blower switch has two dip switch settings. Dip switch number 1, the top dip switch, is shipped from the factory set to the ON position to compensate for the maximum vent/air intake length.
Page 30 When mounting the water heater on an outside wall, be sure the vent/air intake pipe will exit between the wall studs. DO NOT cut through the wall studs for the vent/air intake pipe opening.
Page 31 When the total vent system length is greater than 5 ft (1.52 m), condensate will form which could damage the water heater. For vent lengths greater than 5 ft (1.52 m), the condensate collector and a trap must be installed.
Page 32: General Installation Instructions
General Installation Instructions Joint Connection Figure 15. Illustration Showing How to Properly Connect Venting. Firmly press the vent pipe sections together to ensure that the gaskets properly seal. Coping with Condensation Figure 16. Illustration Showing How to Ensure Proper Condensate Drainage. Make sure that the sockets are pointed 1°...
Page 33 Every vent system should utilize the condensate collector unless installed with a total vent length of less than 5 ft (1.52 m). The condensate collector is incorporated into the water heater’s vent connection. To prevent condensate from draining back to the water heater, the condensate collector and trap should be used.
Page 34 Venting Parts & Dimensions Components Needed for Direct Vent Applications Figure 19. Wall Discharge Terminal Plate, Length = 12 in. (305 mm), p/n 223157. Figure 20. Vent Extensions, (3) Different Lengths. 10 in., p/n 224051 19.5 in., p/n 224052 39 in., p/n 239-224053 Figure 21.
Page 35 Figure 23. Vent Pipe Clamp, p/n 169044. Figure 24. Vertical Discharge Roof Terminal, p/n 184118-S. Figure 25. Pitch Roof Flashing. 1/12 Pitch, p/n 189950 8/12 Pitch, p/n 189952 6/12 Pitch, p/n 189951 Figure 26. Flat Roof Flashing, p/n 146141. Figure 27. 21” Non-Condensing Horizontal Termination, p/n 223187.
Page 36 2. Mark the position on wall. 3. Or, use template provided with water heater. 4. Cut the hole in the wall, but be sure to cover the top of the water heater to prevent debris from entering the top of the water heater.
Page 37 Measure Dimension to Fit Figure 29. Illustration Showing How to Determine the Proper Length for the Wall Discharge Terminal. Figure 30. Illustration Showing How to Properly Cut a Vent Extension. If the vent system is shorter than 5 ft (1.52 m) and the condensate collector is not used, be sure to install the wall terminal with a 1°...
Page 38 When the total vent system length is greater than 5ft (1.52 m), condensate will form, which could damage the water heater. For vent lengths greater than 5 ft (1.52 m), the condensate collector and trap must be used.
Page 39 ® Installation Instructions - EverHot Vertical Discharge Vent System Figure 32. Illustration Showing the Installation of a Vertical Vent System. Identify the Vent Location Determine the location where the roof discharge terminal will be installed. Be sure to take into account the angle of the roof and cut the hole with a dimension that allows the vertical discharge roof terminal to be installed.
Page 40 When the total vent system length is greater than 5 ft (1.52 m), condensate will form, which could damage the water heater. For vent lengths greater than 5 ft (1.52 m), the condensate collector and a trap must be used.
Page 41 Figure 35. Illustration Showing the Installation of the Air Intake. To Connect the Exhaust Vent: Refer to the venting manufacturer’s installation instructions for the specific exhaust vent system. Horizontal Discharge for TG-237I Models The air intake must be located in relation to the exhaust, as shown below. The air intake must angle ¼” per foot to the termination to prevent entry of rain.
Page 42 Figure 37. Illustration Showing the Installation of Venting for TG-237I Models. Figure 38. Illustration Showing the Installation of Concentric Vent Termination for TG-237I Models.
Page 43 The default setting for the water is 0-2,000 ft (0-610 m) with dip switch numbers 2 and 3 in the OFF position. If this water heater is installed at a higher altitude, it is necessary to modify the dip switch settings according to Table .
Page 44 Figure 40. Template to be Used for Cutting a Hole for the Coaxial Vent Pipe Used on TG-150I, TG-180I, and TG-199I Models.
Page 45 Venting Suppliers Table 10. Venting Suppliers for TG-150I, TG-180I, and TG-199I Models. Appliance Manufacturer Product Adapter Heat-Fab Saf-T Vent 9401AMTK Z-Flex Z-Vent 2SVSNA04.5 ProTech FasNSeal FSAAU4 * Systems Metal-Fab Corr/Guard When ordering venting from Bradford White for TG-237I models, choose from the following components: FSAAU4 - ask for FSAAU4SP (single pack) FSRC4 - ask for FSVPK4 Variable Pitch Roof Flashing Kit (includes rain cap FSRC4, storm collar, roof jack, and roof flashing)
Page 46: Gas Connections
Section VI, “Gas Connections” and in the codes referenced above. A 3 in. (7.6 cm) drip leg (sediment trap) is required ahead of the gas inlet connection to the water heater. Install a manual gas shut-off valve before the gas inlet connection to the water heater before connecting to the gas line.
Page 47 GAS METER SIZE – NATURAL GAS ONLY Be sure that the gas meter has sufficient capacity to supply the full rated gas input of the water heater, as well as the requirements of all other gas fired equipment supplied by the meter. If the gas meter is too small, ask the gas company to install a larger meter having adequate capacity.
Page 48 Supply Pressure: Manifold Pressure: 6. Turn off the hot water faucets. Disconnect the electrical power to the water heater. Remove the pressure gauges and replace the plugs. Check for gas leaks around the plugs. 7. Replace the front control panel. Restore electrical power to the water heater If the gas supply pressure is below the specified value, check the gas piping to ensure that it is the correct size for all the gas appliances on line.
Page 49: Electrical Connections
Code. The water heater must be wired to a 120 VAC, 60 Hz, 15A power supply. The water heater should be connected to a GFI outlet and wired on a separate circuit and breaker. A strain relief will be required for the line cord.
Page 50 3A(FUSE) ARRESTER VARISTOR WATERFLOW SENSOR WATERFLOW CONTROL DEVICE BY-PASSFLOW CONTROL DEVICE BY-PASS SERVO MODEL ONLY THERMAL FUSE OVERHEAT SWITCH OUTGOING WATER THERMISTOR HEAT EXCHANGER THERMISTOR AIR TEMPERATURE THERMISTOR INDOOR MODEL ONLY DO NOT adjust any dipswitch settings on PC board except dip switch number 1, if required, for vent length or unless instructed to do so.
Page 51 Figure 42. Wiring Diagram for TG-150I-N(X), TG-180I-N(X), and TG-199I-N(X) Models.
Page 52 Figure 43. Wiring Diagram for TG-237I-N(X) and TG-237I-N(X)A Models.
Page 53 TG-237I only). The other models can get an allowable temperature up to 160ºF. If a commercial control is used, this reduces the warranty period of the water heater. Also, if a commercial control is used with a water heater, all of the remaining controls connected to the water heater can achieve the maximum temperature that the commercial control allows.
Page 54 Do not adjust this water heater in any residential application above 120ºF. If this water heater is used in a commercial application where temperatures in excess of 120ºF are required, use an ASSE approved mixing device. This water heater is equipped with an energy cut out device to prevent overheating.
Page 55 Figure 45. Outline of Remote Control's Mounting Plate. 3. Run the cable from the control to the water heater or another control, whichever is closer or more convenient. 4. Remove the face plate from the remote control by inserting a screwdriver in the slot and twisting open.
Page 56 8. Remove the plastic cover from the PCB and electrical connections. 9. Thread the cable through the access hole at the base of the water heater and connect the wires to the control terminals on the right hand side of the PCB.
Page 57 There are a number of (live) tests that are required when fault finding this product. Extreme care should be used at all times to avoid contact with energized components inside the water heater. Only trained and qualified service technicians should attempt to repair this product. Before checking for resistance readings, disconnect the power source to the unit and isolate the item from the circuit (unplug it).
Page 58 Wire Color Red-Black White-Black Yellow-Black Set your meter to the hertz scale. Reading across the white and black wires at terminals 2 and 4 you should read between 60 and 420 hertz. Wire Color Red-Red Flame Rod: Place one lead of your meter to the flame rod and the other to ground. With the unit running, you should read between 5-150 VAC.
Page 59 1.5-3.0k ohms Frost Protection: This unit has frost protection heaters mounted at different points to protect the water the water heater from freezing. The heaters located on the hot water outlet line should have a resistance reading of 180- 207 ohms through each of these heaters. The heater located on the heat exchanger piping should have a resistance reading of 156-180 ohms, and the one located in the water flow sensor valve should have a resistance reading of 24-28 ohms.
Page 60: Operating Instructions
Over firing could result in damage or sooting of the water heater. If the unit is exposed to the following, do not operate water heater until all corrective steps have been made by a factory authorized independent service contractor or qualified service professional.
Page 61 Forced or improper repair may result in a fire or explosion. D. Do not use this water heater if any part has been under water. Immediately call a qualified service technician to inspect the water heater and to replace any part of the control system and any gas control which has been under water.
Page 62: Temperature Adjustment
2. Disconnect the electrical supply to the water heater. 3. Shut off the cold water supply to the water heater and open the drain valve to drain the water heater. If the water heater was installed with drain solenoid freeze protection, the water heater will drain automatically when power is disconnected.
Page 63 The default available water temperature range for the main control is 98-120ºF. 4. To operate the water heater, simply turn any hot water tap on. This will automatically light the burner and provide hot water at the preset temperature. If the optional remote controls have been installed, the “IN USE”...
Page 64 By setting the thermostat on this water heater to obtain the increased temperature water required by these appliances, you may create the potential for scald injury. To protect against injury, you should install a tempering valve in the water system.
Page 65 The diagnostic codes will display on the monitor and will assist in servicing the water heater. The following is a listing of the diagnostic codes, which may flash on the monitor in case of a malfunction with the water heater. Please quote the code displayed when calling for service.
Page 66 Code Description Remedy Flame Failure Check that the gas is turned on at the water heater and gas meter. Check for obstructions in the flue outlet. Ensure gas line, meter, and/or regulator is sized properly. Ensure gas type and pressure is correct.
Page 67 Code Code Description Remedy Flame Sensing Device Ensure flame rod is touching flame when unit fires. Fault Check all wiring to flame rod for damage. Remove flame rod and check for carbon build-up; clean with sand paper. Check inside burner chamber for any foreign material blocking flame at flame rod. Measure micro amp output of sensor circuit with flame present.
Page 68: Maintenance
1. Remove and clean the inlet water filter screen. If a Y-type strainer or cartridge filter is used on the cold water inlet to the water heater, inspect or clean as needed to assure full water flow to the water heater.
Page 69 10. Close the valve (V2) and open shut-off valve (V4). Do not open shut-off valve (V3). 11. Allow water to flow out of the hose for 5 minutes to flush vinegar from the water heater. 12. Close service valve (V1) and open shut-off valve (V3).
Page 70 5 gallon pail of virgin, food grade, white vinegar (or virgin, food grade, citric acid). Figure 51. Piping for Mineral Scale Flushing. Eve r Hot® Rinnai Water Heater Hot Water Line Circulating Pump n-line Filter Gas Supply Cold Water Line...
Page 71 Make sure the gas and electricity is turned on to the water heater. The temperature display should have the green light lit when a hot water tap is open and the water heater is operating. Make sure there are no diagnostic codes flashing on the display.
Page 72: Parts List
SECTION X: PARTS LIST TG-150I, TG-180I, and TG-199I Models...
Page 73 Description Main Body Wall Fitting Bracket Rubber Bushing Connection Reinforcement Panel Heat Protection Plate Front Panel Front Panel Packing Main Body Packing Side Remote Controller Remote Controller Bracket Rubber Bushing Decoration Panel Screw Screw Resin Washer Quantity...
Page 75 Description 24 Burner Unit Assembly (LPG) 24 Burner Unit Assembly (NG) Manifold Assembly (LPG) Manifold Assembly (NG) Pressure Point Sealing Screw Combustion Chamber Front Panel Electrode FR Electrode Electrode Packing Electrode Holder Back Pressure Joint Pressure Tube C Fan Motor All Assembly Joint Fixing Pipe Combustion Chamber Bracket Air Inlet Box All Assembly...
Page 77 Description Gas Control Assembly Blind Screw 3/4 Gas Inlet 3/4 Water Inlet B Water Flow Servo & Sensor Assembly Water Flow Servo & Sensor Assembly Rectifier By-pass Servo Assembly Stop Bracket Stop Bracket Plug Band 3/4 Hot Water Outlet Stop Bracket Plug Band (small) Drain Valve Filter Plug Assembly...
Page 79 Description Frost Sensing Switch Anti Frost Heater (120V) Valve Heater (120V) Assembly Power Cord Fuse Harness(FF) Power Harness Magnet Valve Harness Sensor Harness Sensor Harness Thermal Fuse Harness Sparker Harness Remote Controller Harness Quantity...
Page 80 TG-237I Models...
Page 81 Description Main Body Heat Protection Plate Front Panel Assembly Wall Fitting Bracket Front Panel Packing-Top Front Panel Packing-Side Connection Reinforcement Panel Seal Packing Rubber Bushing Reinforcement Plate Air Intake Vent Seal Plate Duct Bracket Packing Screw Washer Screw Washer Screw Screw Quantity...
Page 83 Description Screw Manifold Assembly (LPG) Manifold Assembly (NG) Burner Unit Assembly (LPG) Burner Unit Assembly (NG) Combustion Chamber Front Plate Electrode Flame Rod Electrode Packing Electrode Holder Electrode Sleeve Solenoid Valve Cover Heat Exchanger Complete Assembly Heat Exchanger Complete Assembly Flue Outlet Vent Packing Flue Outlet Vent Assembly Packing...
Page 85 Description Rubber Bushing Fan Rectifier Gas Connection Screw Gas Control Assembly Water Inlet Plug Band Water Filter Assembly Water Flow Servo & Sensor Assembly Rectifier Bypass-Servo Assembly Stop Bracket Water Flow Servo Cover Hot Water Outlet Plug Band Drain Valve Stop Bracket Printed Circuit Board Surge Protector...
Page 87 Description 120V Anti-Frost Heater Assembly 120V Valve Heater Assembly Thermal Fuse Harness Thermistor Frost Sensing Switch Fuse Harness Power Supply Harness Igniter Harness Sensor Harness Power Cord Quantity...
Page 88: Warranty
*Note: Period of coverage is reduced to 3-years from date of purchase when used as a circulating water heater within a hot water circulation loop, where the water heater is in series with a circulation system and SECTION XI: WARRANTY...
Page 89 If a defect occurs within the heat exchanger warranty period, we will: a) Provide a replacement water heater of our manufacture, (or at our option) repair any unit which develops a leak in the heat exchanger with the warranty period. To obtain a replacement water heater, you must forward both the rating plate from the defective unit to us and a copy of the original sales receipt.
Page 90 In order to confirm Limited Warranty coverage at 12 years for Residential Applications complete the information below and click submit. *Consumers First Name: ____________________ *Address: ____________________ *State: ____________________ *Phone Number: ____________________ *Installation Application Type: (Ex: Residential or Commercial) ____________________ *Model Number: ____________________ *Installation Company: (Ex: ABC Plumbing Company)
Page 91 NOTES:...
Page 92 Ambler, PA For U.S. and Canada field service, Contact your professional installer or local Bradford White representative. Sales/800-523-2931 Fax/215-641-1670 Parts Fax/215-641-2180 Technical Support/800-334-3393 Fax/269-795-1089 Warranty/800-531-2111 Fax/269-795-1089 International: Telephone/215-641-9400 Telefax/215-641-9750 Mississauga, ON Sales/866-690-0961 905-238-0100 Fax/905-238-0105 Technical Support/800-334-3393 Email parts@bradfordwhite.com techserv@bradfordwhite.com www.bradfordwhite.com...

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Bradford white everhot tg-180i-n(x)Bradford white everhot tg-199i-n(x)Bradford white everhot tg-237i-n(x)a Bradford white everhot tg237i-n(x)Everhottg-150i-n Everhottg-180i-n ... Show all

Bradford White EVERHOT TG-150I-N(X) Installation And Operation Instruction Manual

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