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Control Modes
• Indexer, Point-to-Point, PVT
• Camming, Gearing
• Position, Velocity, Torque
Command Interface
• CANopen over EtherCAT (CoE)
• ASCII and discrete I/O
Stepper commands
• ±10V position/velocity/torque (2 inputs)
• PWM velocity/torque command
• Master encoder (Gearing/Camming)
Communications
• EtherCAT
• RS-232
• RS-485 (Optional)
Accessories
• External regen resistors
• External edge filter
Feedback
• Digital quad A/B encoder
• EnDat, Hiperface, BiSS, SSI, Yaskawa &
Panasonic encoders
• Aux. encoder / encoder out
• Analog sin/cos encoder
• Resolver option
• Digital Halls
Safety Disable
• Two active inputs enable power stage
• One output confirms power stage status
I/o Digital
• 15 inputs, 6 outputs
I/o Analog
• 2, 16 bit inputs
• 1, 12 bit output
Dimensions: mm [in]
• 202 x 139 x 52 [7.9 x 5.5 x 2.3]
DESCRIPTIon
Xenus Plus set new levels of performance, connectivity, and flexibility. Ethernet based EtherCAT
operates in CANopen over EtherCAT mode (CoE). A wide range of absolute interfaces are built-in
including EnDat, Hiperface, and BiSS.
High resolution A/D converters ensure optimal current loop performance. Both isolated and high-
speed non-isolated I/O are provided. For safety critical applications, redundant power stage enable
inputs can be employed.
Copley Controls, 20 Dan Road, Canton, MA 02021, USA
Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com
Xenus
Plus
EtherCAT
Model
XEL-230-18
XEL-230-36
XEL-230-40
Add -R for resolver feedback option.
Tel: 781-828-8090
RoHS
Vac
Ic
Ip
100 - 240
6
18
100 - 240
12
36
100 - 240
20
40
Fax: 781-828-6547
Page 1 of 26

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Summary of Contents for Copley Controls XenusPlus EtherCAT

  • Page 1 High resolution A/D converters ensure optimal current loop performance. Both isolated and high- speed non-isolated I/O are provided. For safety critical applications, redundant power stage enable inputs can be employed. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 2 Bicolor LED, drive status indicated by color, and blinking or non-blinking condition CAN Status Bicolor LED, status of CAN bus indicated by color and blink codes to CAN Indicator Specification 303-3 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 3 .31 7.92 5.51 139.88 7.92 201.17 5.72 145.35 SIZE DWG NO. ##-#####-### Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 SCALE SHEET 2 OF 2 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 3 of 26...
  • Page 4: Feedback Specifications

    +24 Vdc From drive +24 Vdc power supply to power motor brake Frame ground For motor cable shield Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 26...
  • Page 5: Ethercat Communications

    2) Subtract 96 from the desired address to get the decimal value of switch S2 and set S2 to the Hex value in the same row: S2 = (107 - 96) = 11 = Hex B Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 6 Enable LED(-) Safe Enable HI(-) 24 Vdc Common Safe Enable LO(+) +24 Vdc Input Safe Enable LO(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 6 of 26...
  • Page 7: Command Inputs

    Duty = 50% ±50% Velocity [IN3] [IN4-] Current or Velocity [IN5] <no connection> No function [IN5+] <no connection> Function [IN6-] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 26...
  • Page 8 MAX3096 MAX3096 MAX3096 [IN5] [IN5] 100 pF 100 pF 2.5V [IN6] [IN6] 100 pF 100 pF MAX3096 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 26...
  • Page 9 Vdc input. It can sink up to 1A from a motor brake connected to the +24 Vdc supply. The operation of the brake is programmable with CME 2. It can also be programmed as a general-purpose digital output. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 10: Motor Connections

    +5V output @ 400 mA Resolver Xenus Plus Signal Ground Frame Ground Sin(+) Sin(-) Conversion Cos(+) Cos(-) Ref(+) Ref(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 10 of 26...
  • Page 11: Ssi Absolute Encoder

    MAX3062B MAX3062B Signal Ground /Clk MAX3062B Data Data /Dat MAX3062B +5V output @ 400 mA Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 11 of 26...
  • Page 12: Motor Temperature Sensor

    Vdc supply. The operation of the brake is programmable with CME 2. It can also be programmed as a general-purpose digital output. = Shielded cables required for CE compliance Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 13 These are the signals that typically go to [In9] and [In10] when they are single-ended. But, at higher frequencies these are likely to be differential signals in which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 14 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 15 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 16 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 17 SYSTEM +5 Vdc DECODING RESOLVER ENABLE [IN1] CONTROL LOGIC SIGNAL GND CONTROL SIGNAL GROUND Mains Voltage (Vac) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 26...
  • Page 18 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 19: Installation

    Controller Regen Resistor (Optional) Sin/Cos Absolute Quad A/B Resolver +24 Vdc Encoder Encoder Encoder Power Supply Models Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 19 of 26...
  • Page 20 Wago: 51117974 or 721-103/026-047/RN01-0000 Brake Output [OUT4] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISoLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 20 of 26...
  • Page 21 Enable LED(-) Safe Enable HI(-) 24 Vdc Common Safe Enable LO(+) +24 Vdc Output Safe Enable LO(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 21 of 26...
  • Page 22 Wago: 51117974 or 721-103/026-047/RN01-0000 Brake Output [OUT4] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISoLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 26...
  • Page 23 Enable LED(-) Safe Enable HI(-) 24 Vdc Common Safe Enable LO(+) +24 Vdc Input Safe Enable LO(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 23 of 26...
  • Page 24 CME 2 RS-232 Cable Kit Add -S to part numbers above for sin/cos feedback, or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 25: Stand-Alone Operation

    CME 2 RS-232 Cable Kit Add -S to part numbers above for sin/cos feedback, or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 26 (XEL-HS and XEL-HL). These kits contain the heatsink, mounting hardware, and dry-film interface. Note: Specifications are subject to change without notice Rev 2.04_fr 02/20/2009 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...

This manual is also suitable for:

Xel-230-18Xel-230-36Xel-230-40

Table of Contents