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carport
CSS-series
Thank you very much for choosing our company's products.
Please be sure to thoroughly read these instructions for assembly in order to properly and
smoothly assemble or attach this product.
Construction shall be implemented by professionals. Problems may occur if the product is
installed by someone without the proper knowledge.
Please be sure to return the instruction manual in its original package to the owner after
Notice
explaining product operation procedures,maintenance and inspection methods.
Name of part
side frame
rear frame
post
round gutter
support rafter
rafter
Assembling manual
roof panel
roof retainer
HZ1750C-E
beam
gutter
1
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Summary of Contents for Sankyo CSS Series
- Page 1 HZ1750C-E carport CSS-series Assembling manual Thank you very much for choosing our company's products. Please be sure to thoroughly read these instructions for assembly in order to properly and smoothly assemble or attach this product. Construction shall be implemented by professionals. Problems may occur if the product is installed by someone without the proper knowledge.
- Page 2 Precautions during installation The carport is a simple garage. Do not change or remodel it for storage, recreational or residential purposes. This product is for snow areas. It has a snow accumulation strength of 1500N/m (153.0kg/m ), 3000N/m (306.1kg/m ), 4500N/m (459.2kg/m ) which corresponds to 50cm,100cm,150cm of snowfall.
- Page 3 Be sure to put the sealant glue as the following. Wipe off any stains Be sure to apply a After putting the Seal completely deep from the sealing part. sealant, as specified. sealant glue on the enough and finish the hole made in its all surface with a pallet.
- Page 4 Dimension, position of posts and base dimension Dimension, position of post Length dimension (W), height dimension (H) and post standard position (post could be changed as the dimension of ← →） Standard type (Height size[ ] indicates H25 size, [[ ]] indicates H27 size.) ※1 Be sure to keep the base depth more than ( ) dimension.
- Page 5 51size 58size Snowfall 50cm depth 31/54/61 Snowfall 50cm depth 31/54/61 W=5802 W=5052 1308.5 3250 1243.5 1133.5 2850 1068.5 Snowfall 50cm depth 80, snowfall 100cm depth 31/54/61 Snowfall 50cm depth 80, snowfall 100cm depth 31/54/61 W=5052 W=5802 833.5 2100 2100 768.5 1900 1900 Snowfall 100cm depth 80, snowfall 150cm depth 31/54/61...
- Page 6 Dimension, position of posts and base dimension Dimension, position of post Length dimension (W), height dimension (H) and post standard position (post could be changed as the dimension of ← →） Deluxe type ( 〔H=25〕 indicates H25.) ※ The post depth of embedment is more than ( ) dimension. 51size 58size Snowfall 50cm depth 31/54/61...
- Page 7 Dimension, position of posts and base dimension Dimension, position of post Depth dimension (D) 31size 34size 42size (Length dimension W19・25・31 size only) (Length dimension W19・25・31 size only) Standard : D=3050 Standard : D=3434 Standard : D=4152 Deluxe : D=3089 post center : 2811 post center : 3195 post center : 3913 61size...
- Page 8 Base size 1． In case of concrete floor Length direction Depth direction The projections which The projections which prevent floating prevent floating steel rod steel rod more than 50 more than 50 In case of 100kN/m endurance strength of ground Type In case of base size for concrete floor, please install under below condition.
- Page 9 Parts contents Please open the captioned carton and check all contents in advance. Please check the parts defective or any damage. We packed some extra screw in the parts box. (x) number is necessary Q'ty for installation. content content Parts ID Parts ID description shape...
- Page 10 content content Parts ID Parts ID description shape quantity description quantity depth set depth set gutter gutter [standard] [deluxe] (for standard) (for deluxe) CSSM-31N CSSMD-31N CSSM-34 CSSMD-54N rear frame rear frame CSSM-42 CSSMD-61N CSSM-54N (for standard) (for deluxe) CSSM-61N panel holder panel holder CSSM-31N CSSMD-31N...
- Page 11 content content Parts ID Parts ID description shape quantity description shape quantity round gutter parts set gutter cap Right Left round gutter [standard] each1pc G1CAH CSSB-1934 side frame set side frame Right Left CSSB-1942 rear frame cap [standard] CSSB-1954 each1pc (for standard) CSSB-1961 CSSE-19...
- Page 12 content content Parts ID Parts ID description shape quantity description shape quantity parts set snow stopper gutter cap Right Left snow stopper [deluxe] CSSSP-31N each1pc L=1197 CSSBD-5131N CSSSP-31N Right Left rear frame cap CSSSP-42 CSSBD-5831N CSSSP-34 snow stopper CSSSP-54N each1pc CSSBD-5154N CSSSP-42 L=1453...
- Page 13 Installation procedure Installation of the frames Depth 31 ・ 34 ・ 42 ・ 54 ・ 61 Step1 After inserting the hexagon bolts M10x35 Drawing of the position into the bolt rail, insert it into the beam. of the post connecting part Attach the name label on the beam.
- Page 14 Depth 80 1. Installation of beam joint part hexagon bolt M10X35 spring washer M10 beam plain washer M10 Step2 (beam set) (beam joint parts set) Insert the beam connecting sleeve to the beam, and fix with hexagon bolts M10x35. hexagon bolt M10X25 (beam joint parts set) Step1 After inserting the hexagon...
- Page 15 2. Installation of the post and beam Step1 Drawing of the position After inserting the hexagon bolts M10x110 into the of the post connecting part bolt rail, insert it into the beam. Attach the name label on the beam. beam Step2 Screw the beam cap to the beam end with...
- Page 16 Installation of the base hole Step2 Step1 Insert the post to the base hole and fix Insert the anchor rod to the post. with support stand not to fall down. Before casting concrete, check if it is flat and vertical. anchor rod Installation of rafter, support rafter, side frame 1.
- Page 17 Installation of gutter Standard type Step1 sealing Do sealing work to the touching part of gutter and gutter cap, and attach the gutter cap. sealing Sealing part details gutter indicates sealing part. gutter cap gutter cap (parts set) (parts set) gutter cap (parts set) Installation of the D80 gutter connecting part...
- Page 18 Step2 Step3 Set in the gutter to the side frame, rafter and support Do sealing work again to the connecting rafter, and fix with tapping screw truss 4x10x8. part of the gutter and gutter cap. But screw the support rafter temporarily. ■...
- Page 19 Installation of the D80 gutter connecting part Do sealing work to the back face of the gutter connecting part A, and screw the gutter connecting part A and gutter connecting part B to the gutter with tapping screw truss 4x10x8. Do sealing work to the touching face of gutter and gutter connecting part A, and in the same way do sealing work to the touching face of another gutter and gutter connecting part A.
- Page 20 Clearance cover (option) installation Standard type W19 ・ W25 ・ W31 Cutting length L Number of holes N Hole pitch P End dimension A Step1 2956 Process the clearance cover frame as 3340 below figure. 4058 5238 5956 3951.5×2 N-φ5 （ on V-shape gutter） drilling screw 4×10×8 (clearance cover frame) Step2...
- Page 21 Installation of rear frame Standard type Put the gutter cap to the gutter. Sealing part details Step1 Do sealing work to the touching part indicates sealing part. of gutter and gutter cap, and attach the gutter cap. sealing rear frame rear frame cap rear frame cap rear frame cap...
- Page 22 Deluxe type Set in the rear frame cap to the rear frame, and screw with Step1 tapping screw truss 4x10x8. Do sealing work to the touching part of rear frame cap and rear frame, and attach the rear frame cap. rear frame cap (parts set) rear frame...
- Page 23 Install the rear frame attached the Step2 rear frame cap to the side frame, rafter and support rafter. But screw tapping screw truss the support rafter temporarily. 4 X 10 X 8 (parts set) rear frame cap (parts set) rear frame side frame Sealing part details Drawing...
- Page 24 Installation of roof panels Before installation of roof panels Confirm the post interval, vertical, horizontal and diagonal dimension of the roof. In case diagonal dimension of the roof does not come out, loose the screw which fix side frame, rafter, support rafter and beam and adjust them.
- Page 25 Installation of roof retainer Insert the roof retainer into Step1 the rear frame and strike to drilling screw 4 X 13 X 8 the end. Screw from the (parts set) rear frame side. small truss screw 4 X 10 X 7 roof retainer (end) (parts set) (side frame set) rear frame...
- Page 26 Installation of panel holder Pick up the end of roof retainer from the gutter side, and Step1 screw the panel holder adjusting the U-shape gutter on the gutter. side frame roof reatiner (end) roof retainer (middle) drilling screw 4 X 13 X 8 (parts set) panel holder panel holder...
- Page 27 Step2 Screw the roof retainer with drilling screw 4×19×8. The last end part over- lapping the panel retainer drilling screw and panel holder is used 4 X 13 X 8 different screws. Screw (parts set) with drilling screw 4x19x8. roof retainer (middle) Screw last two screws of Step3...
- Page 28 Snow stopper installation ●Layout drawing of snow stopper The snow stopper has different length. ※Install the snow stopper referring to ※Install it alternately as below figure. the position of below figure. D31 ： 1197 D31 ： 1787 D31 ： 1197 roof retainer First row D34 ：...
- Page 29 ●Snow stopper installation Step1 Make φ4.0 hole on the roof retainer under 20mm from the hole of snow stopper installation ( see “Layout drawing of snow stopper”). Making holes on roof retainer φ4.0 roof retainer (middle) ※Make φ4.0 holes on the roof retainer (middle).
- Page 30 Installation of rain gutter parts Do sealing work all around blinder Step1 side not to install rain gutter. sealing (It is not necessary for depth 80, because the drain gutter is installed on both sides.) gasket drilling screw 4×13×8 (parts set) (parts set) Step2 Use the glue for rain gutter parts.
- Page 31 Cutting procedure of depth direction (processing on site) 1. Cutting the beams 2. Cutting the gutters Cutting range 3. Cutting the rear frames ① Depth 31 ② Depth 34 ・ 42 in common 4. Cutting the roof panels Ｘ≦ ４ ８ ７ ...
- Page 32 3. Rear frame cutting and processing Cut the materials as the same length as the cutting roof length (X) at depth direction. Deluxe Standard φ5 φ5 (on U-shaped gutter) (on U-shaped gutter) φ5 (on U-shaped gutter) 4. Roof panel cutting Cut the materials as the same length as the cutting roof length (X) at depth direction.
- Page 33 Cutting procedures of length direction ( processing on site ) ※Move the post as the same length as the cutting dimension of the roof. (In case of 6-post 1. Cutting of the side frames type and 8-post type, the post in the center 2.
- Page 34 3. Support rafter cutting and processing Cut the materials as the same length as the cutting roof length (Y) at length direction. φ3.6 14.5 (on U-shaped gutter) 4. Roof retainer cutting and processing Cut the materials as the same length as the cutting roof length (Y) at length direction. Roof retainer (end) Roof retainer (middle) 5.
- Page 36 第3版 2016年11月改訂 （第1版 2015年1月発行）...