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CrossTrax All-Wheel Drive Kit
2015 and After Reelmaster
Model No. 03655
Note: This kit, when installed to Reelmaster 5010 series Traction Units, is covered by Patent # 7,017,703.
WARNING
Bodily injury could occur if the traction unit rolls over.
When operating machine, always use the seat belt and ROPS together.
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential
danger. Replace any decal that is damaged or lost.
1. Warning—read the Operator's Manual, do not operate this
machine unless you are trained.
2. Thrown object hazard—keep bystanders a safe distance
from the machine.
3. Tipping hazard—slow machine before turning, do not turn
at high speeds; lower the cutting unit when driving down
slopes; use a roll over protection system and wear the seat
belt. Always wear a seat belt when a ROPS is in place.
4. Warning—do not park the machine on slopes; engage the
parking brake, lower the cutting decks, stop the engine and
remove the ignition key before leaving the machine.
5. Warning—read the Operator's Manual, do not tow the
machine.
© 2014—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
110-8869
Register at www.Toro.com.
®
5010 Series Traction Unit
(Affix over part no. 110–8869 for CE*)
* This safety decal includes a slope warning required on the machine for
compliance to the European Lawn Mower Safety Standard EN836:1997. The
conservative maximum slope angles indicated for operation of this machine are
prescribed by and required by this standard.
1. Warning—read the Operator's Manual, do not operate this
machine unless you are trained.
2. Thrown object hazard—keep bystanders a safe distance
from the machine.
3. Tipping hazard—do not operate on slopes greater than 15°;
lower the cutting decks when operating on slopes; wear
the safety belt.
4. Warning—do not park the machine on slopes; engage the
parking brake, lower the cutting decks, stop the engine and
remove the ignition key before leaving the machine
5. Warning—read the Operator's Manual before towing the
machine.
Original Instructions (EN)
All Rights Reserved *3385-758* B
Printed in the USA.
Form No. 3385-758 Rev B
Installation Instructions
110-8973
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Table of Contents
Related Manuals for Toro 03655
Summary of Contents for Toro 03655
- Page 1 CrossTrax All-Wheel Drive Kit 2015 and After Reelmaster ® 5010 Series Traction Unit Model No. 03655 Installation Instructions Note: This kit, when installed to Reelmaster 5010 series Traction Units, is covered by Patent # 7,017,703. WARNING Bodily injury could occur if the traction unit rolls over.
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Page 2: Table Of Contents
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. RH wheel motor LH wheel motor Hydraulic fitting, 45 degrees Mount the wheel motor assemblies. Bolt (1/2 x 2-1/4 inch) Lockwasher (1/2 inch) Manifold Hydraulic fitting, straight Diagnostic fitting... -
Page 3: Procedure
Mounting the Wheel Motor Assemblies Parts needed for this procedure: RH wheel motor LH wheel motor Hydraulic fitting, 45 degrees Figure 2 Bolt (1/2 x 2-1/4 inch) Right hand side wheel motor shown Lockwasher (1/2 inch) 1. Wheel motor 3. Identification grooves 2. -
Page 4: Manifold
Installing the Manifold Parts needed for this procedure: Manifold Hydraulic fitting, straight Diagnostic fitting Dust cap Bolt (3/8 x 1-3/4 inches) Lockwasher (3/8 inch) Spacer Figure 5 Procedure 1. Manifold assembly 4. Bolt (3/8 x 1-3/4 inches) 1. Install 4 straight hydraulic fittings into the rear of the 2. -
Page 5: Hydraulic Tube, Part No. 108-7624
fitting and the lower manifold hose to the lower wheel motor fitting (Figure 7). If the hoses are not properly routed they may come in contact with the tires or rear bumper which will cause damage to the hoses. Install the Manifold Tubes Important: Do not cross the hydraulic hoses as they are routed from the manifold to the wheel motors. - Page 6 Figure 9 1. Manifold 3. Left frame bulkhead bracket 5. Hydraulic tube, part no. 7. Bulkhead nut 108-7626 2. Right frame bulkhead 4. Hydraulic tube, part no. 6. Hydraulic tube, part no. 8. Tube clamp bracket 108-7624 108-7625...
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Page 7: No Parts Required
2. Remove the lug nuts securing the wheel assemblies and remove the wheels. 3. Remove the cap screws and nuts securing the wheel shields to the front axle flanges (Figure 10). Remove the Front Tube and 4. Disconnect the hydraulic tube from the top fitting on the Hydraulic Hose the front left wheel motor and the bottom fitting on the front right wheel motor (Figure 10). -
Page 8: Hydraulic Tube, Part No. 108-7622
2. Connect hydraulic tube, part no. 108-7623, to the left wheel motor fitting and to the left hydraulic tube in the right frame bulkhead (Figure 11). 3. Install a 90 degree hydraulic fitting into the bottom of Install the Front Tubes and the the variable pump (Figure 11). -
Page 9: No Parts Required
4. Check the hydraulic oil level. If necessary, add fluid to the bring the level to the full mark on the dipstick. Refer to the Operator's Manual for more information. 5. Operate the machine to test for leaks. Shut down the Check the Hydraulic Hoses machine as specified in the Operator's Manual and check for leaks in the hydraulic system. -
Page 10: Decal
Install the Decals Parts needed for this procedure: Figure 14 Decal 1. Danger decal Decal 110–8869, danger Decal 110–8973, CE danger (Europe only) Procedure 1. Install each decal at locations below as follows: A. Thoroughly clean the area where you will install the decal. - Page 11 Schematics Hydraulic Schematic (Rev. A)
- Page 12 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.