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Harbor Freight Tools Haul Master 57191 Owner's Manual & Safety Instructions

4000 lb. cable winch puller
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Owner's Manual & Safety Instructions
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operating, inspection, maintenance and cleaning procedures. Write the product's serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
Email our technical support at: productsupport@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
©
Copyright
2020 by Harbor Freight Tools
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Keep this manual for the safety warnings and precautions, assembly,
Visit our website at: http://www.harborfreight.com
®
. All rights reserved.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
20a
57191

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Summary of Contents for Harbor Freight Tools Haul Master 57191

  • Page 1 No portion of this manual or any artwork contained herein may be reproduced in Failure to do so can result in serious injury. any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.

  • Page 2: Table Of Contents

    Table of Contents Safety ............3 Inspection ........... 8 Specifications ..........4 Parts List and Diagram ......11 Setup ............4 Warranty ............ 12 Operation ............ 5 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 3: Safety

    3. Do not operate puller with twisted, kinked, or If unreadable or missing, contact damaged wire rope. Harbor Freight Tools for a replacement. Inspect wire rope carefully before every use. 9. The warnings, precautions, and instructions 4. Do not operate a damaged or malfunctioning discussed in this instruction manual cannot puller.

  • Page 4: Specifications

    Specifications Rated Capacity 4,000 lb. Maximum Extension 6.75′ Setup Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Note: For additional information regarding the parts listed in the following pages, refer to Parts List and Diagram on page 11.

  • Page 5: Operation

    Operation Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJURY: Operation of a puller involves more than pulling the lever. The use of pullers is subject to certain hazards that cannot be met by mechanical means, but only by the exercise of intelligence, care, common sense, and experience in anticipating the motions that will occur as a result of operating the controls.
  • Page 6 Applying the Load 1. Swing the Handle away from the 4. Pull the wire rope out to reach the load. Anchor Hook to expose the Drive Pawl. 5. Release the Stop Pawl Trigger. Ratchet Drive Pawl 6. Do not wrap the puller wire rope around the load. disengaged engaged 7.
  • Page 7 Moving the Load 1. Slide the Pawl Spring down to the engaged position, 7. Each time a load approaching rated capacity is as shown in Figure C. The Drive Pawl handled, check puller brake action by pulling the will be pressed against the Ratchet. load just clear of supports and continuing only after verifying that the brake system is operating properly.

  • Page 8: Inspection

    Inspection, Testing, and Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY: Remove any load before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment.
  • Page 9 Periodic (Thorough) Inspection A qualified technician should perform 10. Periodic (Thorough) Puller Rope Inspection the procedures in this section Check entire length of rope puller rope as follows: AT LEAST YEARLY. Inspection is needed Inspect the individual outer wires in the strands more often for heavily used pullers.
  • Page 10 Storage Inspection 1. A puller that has been idle for a period 2. A puller that has been idle for a period of a of a month or more, but less than a year, year or more, must be inspected according must be inspected before being used according to the Periodic Inspection requirements and to the Frequent Inspection requirements.

  • Page 11: Parts List And Diagram

    Parts List and Diagram Parts List Part Description Part Description Part Description Hook Ratchet Wire Rope Frame Drive Pawl Lever Stop Pawl Spring Guard Load Hook Stop Pawl Trigger Drive Pawl Spring 61964 Assembly Diagram Item 57191 For technical questions, please call 1-888-866-5797. Page 11...

  • Page 12: Warranty

    Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.