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Contents Page
Warning ................................................................................................................................................................................................................................. 2
Phone Diagnosis .................................................................................................................................................................................................................... 3
General Issue ..................................................................................................................................................................................................................... 3
Issue with wire feed or wire cutting mechanism ............................................................................................................................................................. 3
Troubleshooting Guide .......................................................................................................................................................................................................... 7
RapidTool Series A Rebar Tying Machine
Troubleshooting Guide
RAPID TOOL Australia Pty Ltd
+61 2 8090 5999 | sales@rapidtool.com.au
www.rapidtool.com.au
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P a g e
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Summary of Contents for RAPIDTOOL A Series
- Page 1 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au RapidTool Series A Rebar Tying Machine Troubleshooting Guide Contents Page Warning ..............................................2 Phone Diagnosis ............................................ 3 General Issue ............................................. 3 Issue with wire feed or wire cutting mechanism ................................3 Troubleshooting Guide ..........................................
- Page 2 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au Warning Ensure power is off and battery removed before performing service. Do not use oil based lubricants to clean product as this may void warranty. P a g e...
- Page 3 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au Phone Diagnosis General Issue Ensure all bolts on machine are tightened – particularly around Machine Mouth – needs to be in correct alignment. Issue with wire feed or wire cutting mechanism 1.
- Page 4 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au Note: Customer should be removing wire coil and cleaning the feeding gear, brake gear and machine mouth areas after use with an air blow gun. This includes using air blow gun to also clean wire feeding channel by firing air through wire feed Pipe as detailed above.
- Page 5 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au 2. Remove and clean cutter and cutter section with a dry cloth or air blow gun. 3. Check cutter and cutting mechanism parts and replace if damaged. P a g e...
- Page 6 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au 4. Reassemble cutter section (ensure recess is in correct position below) and securely replace machine mouth covers. P a g e...
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Page 7: Troubleshooting Guide
RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au Troubleshooting Guide Refer to troubleshooting spreadsheet below. Solutions in yellow may be performed by customer without need to return machine. Normal Operation Problem Warning Cause What to Check... - Page 8 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au Normal Operation Problem Warning Cause What to Check Solution Sound Three short Tie wire has run out. Check if the tie wire has run out. Set the new tie wire as per loading beeps tie wire section below.
- Page 9 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au Normal Operation Problem Warning Cause What to Check Solution Sound Cutter or the cutting mechanism is Check the cutter, and each part in Open machine mouth and replace broken or worn out.
- Page 10 RAPID TOOL Australia Pty Ltd +61 2 8090 5999 | sales@rapidtool.com.au www.rapidtool.com.au Normal Operation Problem Warning Cause What to Check Solution Sound held as per correct usage section below. Twisting-off tie No sound Reinforcing bar is not of Confirm size of reinforcing bars to Use appropriate diameter scope.
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Page 11: Machine Operation
4. Machine Operation Reel stay Always read, understand and comply with safety instructions (Section 2) before use. Battery Saving Function The machine is equipped with a battery saving function and will automatically shut down after 10 minutes of no use. 3. - Page 12 6. Make sure that the wire is tight and firm. Reel stopper Prevent the wire from curling up behind the wire coil. This may cause a jam. Reel stay Push the reel stopper to release the reel stay and open it at the same time, remove the wire coil.
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Page 13: Correct Usage
Correct Usage 1. Place the arm A unit in a 45˚ angle over the rebar cross surface and push the mouth towards the rebar. 2. Place arm A perpendicularly on top of the rebar cross surface and with the mouth centred over the cross.