Samsung AE090JNYDEH Installation Manual
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Samsung AE090JNYDEH Installation Manual

Air to water heat pump split hydro unit
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  • Page 2 AE090JNYDEH AE090JNYDGH AE160JNYDEH AE160JNYDGH Air to Water Heat Pump -Split Hydro Unit installation manual imagine the possibilities Thank you for purchasing this Samsung product.

  • Page 3: Table Of Contents

    Contents PREPARATION Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product specifications .

  • Page 4: Safety Precautions

    . f This manual explains how to install an indoor unit with a split system with two SAMSUNG units . The use of other types of units with different control systems may damage the units and invalidate the warranty . The manufacturer shall not be responsible for damages arising from the use of non compliant units .
  • Page 5 Safety precautions INSTALLING THE UNIT IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines . Always disassemble the electric lines before the refrigerant tubes . f Upon receipt, inspect the product to verify that it has not been damaged during transport . If the product appears damaged, DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the authorized technician has collected the material from the retailer .

  • Page 6: Product Specifications

    Product specifications Product compatibility Line-up Remark Chassis Heat pump units AE120JXEDEH AE140JXEDEH AE040JXEDEH AE090JXEDEH AE160JXEDEH Model name AE060JXEDEH AE090JXEDGH AE120JXEDGH AE140JXEDGH AE160JXEDGH Hydro units Indoor units AE090JNYDEH AE160JNYDEH Model name AE090JNYDGH AE160JNYDGH ENGLISH-5...
  • Page 7 Product specifications Accessories Installation Manual(1) User Manual(1) Pattern Sheet(1) Service Valve(2) Wall Mounting Bracket(1) Ring band (1) Sensor holder of mixing valve Temperature Sensor for DHW Tank Temperature Sensor for Mixing Valve (1x15m,YEL) (1) (1x15m, BLU) (1) (ID Ø6.8 mm) (1) Sensor clip for mixing Valve Sensor (1) Cable-tie for mixing valve (4) Aluminum tape for mixing valve (1)
  • Page 8 Specifications Type Unit AE090JNYDEH AE090JNYDGH AE160JNYDEH AE160JNYDGH 1ø, 220-240 V~, 3ø, 380-415 V~, 1ø, 220-240 V~, 3ø, 380-415 V~, Power Source V/Hz 50 Hz 50 Hz 50Hz 50 Hz Cooling °C 5~25 5~25 5~25 5~25 Operation Range [Water] Heating °C 15~55 15~55 15~55 15~55 Cooling dB(A) Sound Pressure...

  • Page 9: Typical Application Examples

    Typical application examples • The application examples given below are for illustration purposes only . • When the SAMSUNG Air-to-Water Heat Pump system is used in series with another heat source (e . g . gas boiler), WARNING ensure that the return water temperature not exceed 55 °C .
  • Page 10 Application 2: Space heating + water heating Outdoor Indoor Room Controller Bypass valve 45 °C Supply Header Return Header Radiators or Convectors DHW Tank [Application #3] [Application #2] Room Thermosat & Actuators Thermostatic & - Our Supply Range Load Pump #1 Balancing Valves Bypass 40 °C...

  • Page 11: Main Components

    Main components ㉑ ① ⑳ ② ③ ⑲ ④ ⑤ ⑱ ⑥ ⑰ ⑦ ⑧ ⑯ ⑮ ⑨ ⑭ ⑬ ⑩ ⑫ ⑪ Name Note ① Air vent 3/8” BSPP male 3/8” ② Backup heater thermal fuse Thermal cut out 94 °C (+0, -6 °C) ③...

  • Page 12: Functional Diagram

    Functional diagram ⑦ ⑥ ⑤ ⑭ ⑬ ③ ④ ⑨ ⑧ ⑫ ⑩ ② ⑪ ① Note ① Service valve(R) ② Strainer ③ Flow switch ④ Heat exchanger ⑤ Backup heater ⑥ Pressure relief valve ⑦ Air-vent valve ⑧ Variable Speed water pump ⑨...

  • Page 13: Dimensional Drawing

    Dimensional drawing 314 . 6 103 . 7 78 . 5 131 . 7 Gas pipe (O.D.) Liquid pipe (O.D.) Water Inlet Water Outlet 9kW : 6 . 3 5 mm (1/4 inch) Indoor unit 15 . 8 8 mm (5/8 inch) BSPP male 1 1/4" BSPP male 1 1/4"...

  • Page 14: Installing The Unit

    Installing the unit Installation of the indoor unit The indoor unit should be installed indoors and meet the following conditions . f Installation site should be sheltered from frost . f In area with suitable space for servicing . f A place with adequate ventilation . f Where there is no risk of leakage of flammable gases .
  • Page 15 Installing the unit Mounting the indoor unit ❋ ❋ A minimum of two people should lift the unit by the handles and not by the drain pan or pipe work . Handle f Drill 6 holes from the pattern sheet for fixing the wall bracket and unit . After completing holes, detach the pattern sheet . f Fix the wall-mount-bracket to the wall using appropriate plugs and screws(Use over M8 6 screws) .

  • Page 16: Pipe Work

    Pipe work Refrigerant pipe work For all guide lines, specifications regarding refrigerant pipe work between the indoor unit and the outdoor unit, please follow the outdoor unit installation manual . Gas pipe Tightening Liquid pipe (O . D . ) Final Torque (O .
  • Page 17 Pipe work Water pipe work The hydro unit is equipped with components listed on the table below . The hot and cold water supply connections are clearly marked on the unit with labels . And service valves are provided . Whole water plumbing system including Hydro unit shall be installed by a qualified technician and must comply with all relevant European and national regulations .
  • Page 18 Flushing and air-purging When filling water, the following start-up procedure should be followed . 1 . All system components and pipes must be tested for the presence of leaks . 2 . Make-up water assembly or Flushing unit is recommended for installation and service . 3 .
  • Page 19 Pipe work ESP(External Static Pressure) Diagram The illustration below shows the external static pressure of the unit depending on the water flow and the pump setting . ESP [kPa] 16 kW 9 kW Flow [l/min] 2526 4546 Water flow rate Water flow rate 9 kW : 26 LPM 16 kW : 46 LPM...
  • Page 20 PWM characteristic curve Max . PWM input signal(%) The additional pump should be the same type of product as the above graph . Recommendation 9kW (AE090TTT) : GRUNDFOS UPM3 25-75 (Heating Type) 16kW (AE160TTT) : WILO STRATOS PARA 25/1-9 (Heating Type) Case 2) AC pump The maximum number of additional pump installation is one AC pumps (Input power 100W) .
  • Page 21 Pipe work Setting the pre-pressure of the expansion vessel When it is required to change the default pre-pressure of the expansion vessel(1 bar), keep in mind the following guidelines: f Use only dry nitrogen to set the expansion vessel pre-pressure . f Inappropriate setting of the expansion vessel pre-pressure will lead to malfunction of the system .
  • Page 22 Charging water After installation is completed the following procedures shall be used to charge water into the hydro unit . f Connect water lines to water connections of hydro unit . f The air-vent valve shall be opened at least 2 turns and drain valves shall be closed .

  • Page 23: Wiring Work

    Wiring work • Field-supplied electrical components such as power switch, circuit breakers, wires, terminal blocks, etc must be properly chosen with compliance with national legislation or regulation . CAUTION • Switch off the power supply before making any connections . • All field wiring and components must be installed by a licensed electrician .
  • Page 24 Note Note Note TB-C (Black) FR Control Room Sensor F1-F2:COMM1 (IN-OUT ① ⑥ ⑪ COMM) CNS2(Green) CNS044(White) INPUT/OUTPUT, DC, 10 mA CNS1(White) Flow Switch Smart Grid ② ⑦ ⑫ 1:Signal CNS041(Blue) CNS046(Red) 3:Gnd CNS043(White) 1-2:Heater Out Water Tank 3-4:Eva Out Boost Heater TB-A1 (Black) ③...
  • Page 25 Wiring work Wiring diagram (AE090JNYDEH/AE160JNYDEH) 1-Phase ENGLISH-24...
  • Page 26 Wiring diagram (AE090JNYDGH/AE160JNYDGH) 3-Phase ENGLISH-25...
  • Page 27 Wiring work Selecting solderless ring terminal f Select a solderless ring terminal of a connecting power cable based on a nominal dimensions for cable . f Cover a solderless ring terminal and a connector part of the power cable and then connect it . Nominal Nominal Standard...
  • Page 28 Torque requirements 1 Phase ② ① ③ ③ ③ ③ Terminal name Specification Tightening Torque (N · m) ③ PWM control (INV . ① 0 . 5 ~ 0 . 7 5 ③ Pump) Communication & ② M3 . 5 0 .
  • Page 29 Wiring work Types of allowable current Conductors of supply cord shall have a nominal cross-sectional area not less than that shown in the table below . Minimum cross-sectional area of conductors Rated current of appliance (A) Nominal cross-sectional area (mm2) ≤0 .
  • Page 30 Connection of the power supply and communication cable Description No. of wires Max. A Thickness Supply Scope 4 . 0 mm H05RN-F or Field supply (230 V~, Main power 2+ground H07RN-F Input) 0 . 7 5mm H05RN-F or Communication 7Vdc data H07RN-F 2 wires for communication cable Circuit breaker...
  • Page 31 Wiring work Connecting the power terminal f Connect the cables to the terminal board using the solderless ring terminal . f Use certified and reliable cables . f Connect the cables with the torque chart as below . f If the terminal is loose, fire may occur caused by arc . If the terminal is connected too firmly, the terminal may be damaged .
  • Page 32 Heater capacity (kW) ELCB capacity (A) AE160JNYDGH/AE090JNYDGH AE160JNYDEH AE090JNYDEH ❋ ❋ Circuit Breaker(ELCB, ELB, MCCB etc . ) s written above are already included in the hydro unit . ELCB : Earth leakage circuit breaker ELB : Earth leakage breaker...
  • Page 33 Wiring work Connection of the thermostat Description No. of wires Max. A Thickness Supply Scope > 0 . 7 5 mm , H05RN-F or Field supply (230 V~, Room Thermostat 22 mA H07RH-F Input) 1 . Before the installation, hydro unit should be turned off . 2 .
  • Page 34 Connection of the 3-way valve Description No. of wires Max. A Thickness Supply Scope Diverting type 3way > 0 . 7 5 mm , H05RN-F or Field supply (230 V~, 22 mA valve H07RN-F Input) 3-way diverting valve for water tank Status f When cooling operating mode, floor heating loops will be closed .

  • Page 35: Self-Test Mode Of Wired Remote Controller

    Self-test mode of wired remote controller Use of self-test mode 1 . When using the self-test mode of the wired remote controller, press the [＜] and [＞] buttons for more than 3 seconds . 2 . You can operate the self-test mode as follows . f Load list: When pressing the corresponding button, you can set the load On or Off .
  • Page 36 f Thermostat 1, 2, and solar heat panel are displayed as below when you set them with an indoor unit . Thermostat 1 (Zone 1), Thermostat 2 (Zone 2), Solar heat panel (ON/OFF) f Timer button: Whenever you press the button, the sensor value will be displayed in order . TW2(Out1) TW3(Out2) TW4(Out3)

  • Page 37: Troubleshooting

    Troubleshooting If the unit has some problem to work properly, the LED on hydro unit will flash and some error codes will be displayed on the controller . The following table described the explanation of error codes on the LCD display . Thermistor f Check its resistance .
  • Page 38 Communication Display Explanation Communication error between remote controller and the Hydro unit Tracking error between remote controller and the Hydro unit Memory(EEPROM) Read/Write Error(Wired remote controller data error) E601, E604 E654 MEMORY(EEPROM) Read/Write Error (Wired controller data error) EEPROM ENGLISH-37...
  • Page 39 Water pump ON ( Flow S/W off ) Water flow > 12LPM (AE160JNYDEH, AE160JNYDGH) Water flow > 7LPM (AE090JNYDEH, AE090JNYDGH) f Water pump ON ( Flow S/W off ) : NOT enough water flow Water flow < 12LPM (AE160JNYDEH, AE160JNYDGH) Water flow <...

  • Page 40: Dhw Tank

    DHW tank DHW tank should be purchased separately (not supplied) . Safety information (Before installing an DHW Tank, please read this manual thoroughly to ensure that you know how to safely and efficiently install a new appliance . ) WARNING • If you don’t follow the safety precautions, you may get the risk of serious wound or death .
  • Page 41 DHW tank Piping diagram • The product must be installed without any water leakage . • Please verify that the DHW tank and other components are properly installed and reinstall them if necessary . CAUTION - Use certified components and the correct tools . - Keep adequate space for the installing .
  • Page 42 For the reliable performance and durability, all parts as listed below ,including a relief valve, an expansion vessel, a drain valve and pressure reducing valve , should be installed according to each national or regional standards . They are not supplied by SAMSUNG . - Pressure relief valve...
  • Page 43 DHW tank Switch box layout DHW Tank Temp . (15m) CNS042(YEL) To DHW tank ❋ ❋ Use a correct sensor pocket which is fit for the DHW tank sensor(OD Ø6) . If the gap between the supplied sensor and DHW tank sensor pocket is big, use thermal grease . • When you set the hot water supply temperature to 55°C or less, do not use the booster heater .
  • Page 44 Electrical connections Procedure • Switch off the power supply before making any connections . • Use a thermal grease in thermistor pocket after installing electric connections . WARNING Connections to be made in the electrical box of DHW tank 1 . Connect the booster heater power supply and thermal protection cable . 2 .
  • Page 45 DHW tank Booster heater power connection 1 phase 3 phase L1(R) L2(S) L3(T) 230 V~ 380 V~ DHW Tank DHW Tank • It is important that the 3-way valve is fitted correctly: When the 3-way valve is idle (not activated) the space heating circuit should be selected, when the 3-way valve is activated the sanitary heating circuit should be NOTE selected .
  • Page 46 Water expands when heated . If there If drip from the SV is severe, it might is no consumption of hot water over need to be replaced . Some dripping Safety valve(SV) is dripping . a period of time pressure builds up, is normal .

  • Page 47: Mixing Valve

    Mixing Valve Installation of mixing valve Radiator Balancing Vessel (Mixing tank) Under Floor When two different zones are used with different temperature, adjust the temperature of discharge water to high temperature water and control the amount of bypass to provide low temperature water by applying the mixing valve and temperature sensor of the mixing valve (TW4) .
  • Page 48 ❋ ❋ The mixing valve is controlled based on the FCU WL value . ❋ ❋ As the #4044 value increases and the #4045 value decreases, the control speed increases . (Temperature hunting may occur if the control speed increases depending on the load . ) ❋...
  • Page 49 Mixing Valve Example of sensor installation (TW4) Weld the sensor holder on the selected location of the pipe and then insulate it . When the pipe is a copper pipe When the pipe is not a copper pipe Pipe Pipe Sensor Sensor holder...

  • Page 50: Auto Restart

    Auto restart When pipes of floor heating are installed, operation for reinforcing concrete curing is applied . (Period of operation: 23 days) Entering procedure 1 . After turning off the DIP switch K3 of indoor unit (Default ON), power off and on the indoor unit . The operation for concrete curing starts automatically .
  • Page 51 Auto restart NOTE • When outdoor unit only power supply change by local condition, it is an option to auto restart system . When the outdoor unit is power Classification When the outdoor unit is power on • Hydro Unit E101 error disappears. •...

  • Page 52: Installation Option Setting

    Installation option setting f Set the indoor unit installation option with remote controller option . The procedure of option setting Entering mode for option Option setting mode setting Mode change High Temp Button High Fan Button Low Fan Button Low Temp Button Entering mode to set option 1.
  • Page 53 Installation option setting Changing a particular option You can change each digit of set option . Option SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 The option mode you The tens’ digit of an option The unit digit of an option Explanation PAGE MODE The changed value...

  • Page 54: How To Connect Your Extended Power Cables

    How to connect your extended power cables 1 . Prepare a compressor and the following tools . Tools Crimping pliers Connection sleeve (mm) Insulation tape Contraction tube (mm) Spec MH-14 20xØ6 . 5 (HxOD) Width 19mm 70xØ8 . 0 (LxOD) Shape 2 .
  • Page 55 5 . Wrap it with the insulation tape twice or more and position your contraction tube in the middle of the insulation tape . A total of three or more layers of insulation is required . f Method 1 f Method 2 Insulation tape Insulation tape 40 mm...

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