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Expansion battery unit
BUM5002R/BUM3002R
Instruction Manual
The English translation is for reference purposes only.
⚫ This instruction manual provides important safety-related information. Thoroughly read and
understand this manual before installing and using the product.
⚫ Keep this instruction manual in a convenient location so that you can refer to it whenever
necessary. No part or whole of this instruction manual may be reproduced without permission.
⚫ The contents of this instruction manual are subject to change without notice.
⚫ The warranty certificate is included in the product package.
BATTERY UNIT
BUM 5002R
BUM5002R
BATTERY UNIT
BUM 3002R
BUM3002R
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Table of Contents
Related Manuals for Omron BUM5002R
Summary of Contents for Omron BUM5002R
- Page 1 Expansion battery unit BUM5002R/BUM3002R Instruction Manual BATTERY UNIT BUM 5002R BATTERY UNIT BUM 3002R BUM5002R BUM3002R The English translation is for reference purposes only. ⚫ This instruction manual provides important safety-related information. Thoroughly read and understand this manual before installing and using the product.
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Page 2: Introduction
Introduction Introduction Thank you for purchasing the Omron's expansion battery unit. This instruction manual contains the necessary information for use of the expansion battery unit. Thoroughly read this instruction manual and sufficiently understand the functions and performance of the unit prior to use. -
Page 3: Table Of Contents
3 Connection procedure................30 3-1 Connecting to the UPS main unit................. 30 3-2 Connecting additional expansion battery units ............ 34 4 Replacing the batteries ................37 4-1 Replacing the batteries ..................37 5 Reference documents ................47 5-1 External dimensions ..................... 47 BUM5002R/BUM3002R... -
Page 4: Safety Precautions
⚫ Any other usage with the same level of importance Warning (for installation and connection) The BUM5002R weighs about 16 kg without a batteries and about 84 kg with batteries. The BUM3002R weighs about 11kg without batteries and about 45 kg with batteries. So handle them with care when removing or transporting them. - Page 5 The ear brackets alone cannot support this product without the support angles. ⚫ Mass of each unit: BUM5002R: about 84 kg, BUM3002R: about 45 kg ⚫ There is a risk that an injury could be caused if the unit falls.
- Page 6 ⚫ Replace with the same type and same number of battery packs. ⚫ Model name: Replacement battery pack for BUM5002R: BUB5002R, 2 packs Replacement battery pack for BUM3002R: BUB3002R, 2 packs When replacing a battery pack, securely hold the battery pack so that it does not fall.
- Page 7 ⚫ You may be injured if the product is toppled or dropped. ⚫ The support angles or other parts may be bent and become unusable. ⚫ The mass of the unit is about 84 kg for the BUM5002R, and about 45 kg for the BUM3002R.
- Page 8 Do not connect 4 or more expansion battery units. ⚫ Up to 3 expansion battery units can be connected to a UPS main unit. ⚫ There is a risk of smoke generation and ignition if 4 or more are connected. BUM5002R/BUM3002R...
- Page 9 ⚫ If any of these situations occur, stop using this unit, and ask the shop of purchase to carry out inspection and repair. ⚫ While using this product, install an external breaker and make sure that the breaker can be turned off immediately in the event of a fault. BUM5002R/BUM3002R...
- Page 10 ⚫ Although a clack sound may be heard when inserting the battery connector, this does not indicate any problem. Do not replace the battery in a location where there is combustible gas. ⚫ There is a risk that spark comes off when connecting the battery, causing explosion or fire. BUM5002R/BUM3002R...
- Page 11 ⚫ There is a risk of smoke generation and ignition. Replace the battery packs of this unit and the UPS main unit at the same time. ⚫ Dilute sulfuric acid may leak. ⚫ There is a risk of an electric shock or a short circuit of the battery. BUM5002R/BUM3002R...
- Page 12 ⚫ The internal battery may be rapidly degraded by the temperature rise, and it may become unusable. Do not use the unit for frequent backup operation. ⚫ The battery will deteriorate and become unable to last for the specified backup time. BUM5002R/BUM3002R...
- Page 13 This product uses a lead battery (lead accumulator). ⚫ Lead batteries are valuable resources that can be recycled. Please cooperate with recycling. For recycling the unit, contact the shop of purchase. BUM5002R/BUM3002R...
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Page 14: Preparation
1 Preparation 1-1 Unpacking the product Warning The BUM5002R weighs about 16 kg without a batteries and about 84 kg with batteries. The BUM3002R weighs about 11kg without batteries and about 45 kg with batteries. So handle them with care when removing or transporting them. -
Page 15: Checking The Contents
Check whether all the package contents are included and there is no damage found on their appearance. If you should notice defects or anything wrong, contact the shop of purchase. Accessories BUM5002R BUM3002R Precautions Product warranty Guidance for replace service... -
Page 16: Installation Orientation
When installing the unit, install it in the correct orientation as shown in the following figures. ⚫Correct positions <When installed horizontally> UPS main unit Expansion battery unit • Do not install the unit upside down. • Do not stack the units. Install them in the rack. BUM5002R/BUM3002R... - Page 17 <When installed vertically> Install so that the operation panel is on top Expansion battery unit • Install so that the operation panel is on top. • Up to 3 expansion battery units can be installed when placed side by side. BUM5002R/BUM3002R...
- Page 18 1 Preparation 1-3 Installation orientation ⚫Incorrect installation orientation UPS main unit BATTERY UNIT BUM 3002R BUM5002R/BUM3002R...
- Page 19 1 Preparation 1-3 Installation orientation BATTERY UNIT BUM 3002R BATTERY UNIT BUM 3002R Installed side by side (because cable does not reach) * Cable length is about 350 mm BUM5002R/BUM3002R...
- Page 20 1 Preparation 1-3 Installation orientation BATTERY UNIT BUM 3002R Installed separately (because cable does not reach) * Cable length is about 350 mm Stacked vertically BUM5002R/BUM3002R...
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Page 21: Names Of Each Part
1 Preparation 1-4 Names of each part 1-4 Names of each part The following are the names of each part of the expansion battery unit. ⚫ BUM5002R A: Expansion battery connector B: Overcurrent protection switch C: Expansion battery connection cable ⚫... -
Page 22: Installation Procedure
The ear brackets alone cannot support this product without the support angles. ⚫ The mass of each unit is about 84 kg for the BUM5002R, and about 45 kg for the BUM3002R. When installing onto a rack, install without a battery pack on the lowermost shelf of the rack, and after installation install the battery pack. - Page 23 Support angle (L) Support angle (R) Securely fix the ear brackets on the right and left side faces of the battery unit using the provided 8 ear bracket mounting flat-head screws (4 pieces x 2). () BUM5002R/BUM3002R...
- Page 24 After fixing the unit onto the rack, install the batteries. In the case of the BUM5002R, install the batteries in sequence from the left side. See “Procedure for replacing the batteries.” in Chapter 4 for the procedure for installing the batteries.
- Page 25 Securely fix the 12 mounting nuts for EIA rack (M5) onto the server rack. () Fix the support angle (L) and support angle (R) onto the server rack using provided 8 fixing screws for EIA/JIS rack (M5). () Support angle (L) Support angle (R) BUM5002R/BUM3002R...
- Page 26 After fixing the unit onto the rack, install the batteries. In the case of the BUM5002R, install the batteries in sequence from the left side. See “Procedure for replacing the batteries.” in Chapter 4 for the procedure for installing the batteries.
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Page 27: Stationary Installation
2 Installation procedure 2-2 Stationary installation 2-2 Stationary installation ■ Horizontal installation For horizontal installation, install the battery unit in the rack. BUM5002R/BUM3002R... - Page 28 2 Installation procedure 2-2 Stationary installation ■ Vertical installation • BUM5002R Remove the handles from the side that will be on the bottom when vertical installation. Install the provided stands for vertical layout (6 pieces) using the provided M4 screws (12 pieces).
- Page 29 The hole diameter for fixing the stands for vertical layout to the floor surface is 8 mm. The bolts are to be provided by the customer. After fixing, install the battery packs. See “Procedure for replacing the batteries.” in Chapter 4 for the procedure for installing the batteries. BUM5002R/BUM3002R...
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Page 30: Connection Procedure
OFF. In factory default setting, the overcurrent protection switch has a cover and the switch is OFF. Remove the expansion battery connector cover on the rear of the UPS. To remove it, remove the 2 screws on the expansion battery connector cover. · BU5002R Expansion battery connector cover BUM5002R/BUM3002R... - Page 31 3 Connection procedure 3-1 Connecting to the UPS main unit · BU3002R Expansion battery connector cover · BU3002RH Expansion battery connector cover BUM5002R/BUM3002R...
- Page 32 UPS unit (). Then, fix it with the connector cover that has been removed (). • BU5002R Attach the removed expansion battery connector cover again in the direction shown in the figure. Expansion battery connector cover Expansion battery connector Expansion battery connection cable BUM5002R/BUM3002R...
- Page 33 It is necessary to remove the cover in order to turn the switch ON. After turning the switch ON, either store the cover so that it is not lost, or install the cover on to the unit again with the switch turned ON. BUM5002R/BUM3002R...
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Page 34: Connecting Additional Expansion Battery Units
OFF. Remove the expansion battery connector cover on the rear of the expansion battery unit to which the new expansion battery unit is to be connected. Loosen the 2 screws on the cover. ● BUM5002R ● BUM3002R ... - Page 35 Connect the connection cable of the expansion battery unit to be newly added to the expansion battery connector on the rear of the expansion battery unit to which it is to be connected. After connecting the cable, attach the expansion battery connector cover again. ● BUM5002R CONTACT RS232C OUTPUT1/2/3...
- Page 36 Remove the cover of the overcurrent protection switch on the rear of the newly added expansion battery unit, and turn the switch ON. Either store the cover of the overcurrent protection switch, or fasten with screw it to the switch so that it does not get lost. ● BUM5002R ● BUM3002R ...
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Page 37: Replacing The Batteries
⚫ If a battery other than the specified replacement battery is used, there is a risk of breakdown of the unit, or smoke generation and ignition. ⚫ Replace with the same type and same number of battery packs. ⚫ Model name: Replacement battery pack for BUM5002R: BUB5002R, 2 packs Replacement battery pack for BUM3002R:... - Page 38 30°C For the first 3 year after When 3 year or more have starting use passed after starting use 25°C For the first 4 year after When 4 year or more have starting use passed after starting use BUM5002R/BUM3002R...
- Page 39 See “Warning (when replacing the battery)” and “Caution (when replacing the battery)” in “Safety precautions” at the beginning of this instruction manual for details of the precautions during battery replacement. BUM5002R Loosen the 4 screws () on the front panel of the unit, and remove the front panel ().
- Page 40 Press the metal plate gently to the right side (), then pull it toward yourself to remove the cover. Grip the handle on the front of the battery packs, and pull out the battery packs. When removing, do not pull the cable. BUM5002R/BUM3002R...
- Page 41 Connect the connector on the expansion battery unit side (with yellow tube) to the battery connector (red). Do not connect the connectors on the expansion battery unit side (with yellow tube) together. Do not connect the battery connectors (red) together. BUM5002R/BUM3002R...
- Page 42 LCD menu of the UPS main unit by selecting [2. Control] - [Start Function Test]. After the self-diagnosis test has been completed, the status automatically returns to the normal operational status. BUM5002R/BUM3002R...
- Page 43 BUM3002R Loosen the 4 screws () on the front panel of the unit, and remove the front panel (). Press the clips that locks the battery connectors, and pull off the connectors while holding the connectors. BUM5002R/BUM3002R...
- Page 44 When you pull out the transparent cover on the front of the battery pack, a handle appears to pull out the battery pack. Grip the handle on the front of the battery packs, and pull out the battery packs. Do not pull the cables of the battery pack to avoid cutting the cables. BUM5002R/BUM3002R...
- Page 45 Engage the tab on the front panel with the fitting on the right front to attach the front panel on the front of the unit (), and fix it with 4 screws (). This completes the battery replacement. BUM5002R/BUM3002R...
- Page 46 LCD menu of the UPS main unit by selecting [2. Control] - [Start Function Test]. After the self-diagnosis test has been completed, the status automatically returns to the normal operational status. BUM5002R/BUM3002R...
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Page 47: Reference Documents
5 Reference documents 5-1 External dimensions 5 Reference documents 5-1 External dimensions * Units: mm/tolerances: ±2 mm ■ BUM5002R BUM5002R/BUM3002R... - Page 48 5 Reference documents 5-1 External dimensions ■ BUM3002R BUM5002R/BUM3002R...
- Page 49 5 Reference documents 5-1 External dimensions ■ Stands for vertical layout ● BUM5002R BUM5002R/BUM3002R...
- Page 50 5 Reference documents 5-1 External dimensions ● BUM3002R BUM5002R/BUM3002R...
- Page 51 5 Reference documents 5-1 External dimensions ■ When ear brackets for rack installation are fitted ● BUM5002R BUM5002R/BUM3002R...
- Page 52 5 Reference documents 5-1 External dimensions ● BUM3002R BUM5002R/BUM3002R...
- Page 53 5 Reference documents 5-1 External dimensions ■ Deviation prevention fittings ● BUM5002R ● BUM3002R BUM5002R/BUM3002R...
- Page 54 The English translation is for reference purposes only. In the event a difference arises regarding the meaning herein, the original Japanese version shall prevail as the official authoritative version. K1M-D-20007A...