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OPERATION, SERVICE AND PARTS
INSTRUCTION MANUAL
37735 Ram Unit
37902 Punch Unit
37736 X-Y Table
(Optional)
39693
BUS BAR PUNCH
WITH TABLE
Read and understand this material before
operating or servicing this tool. Failure to under-
stand how to safely operate the tool could result
in an accident causing serious injury or death.
999 0703.8
© 1997 Greenlee Textron
IM 1139 REV 3 8/97
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Table of Contents
Related Manuals for Greenlee 39693
Summary of Contents for Greenlee 39693
- Page 1 Read and understand this material before operating or servicing this tool. Failure to under- stand how to safely operate the tool could result in an accident causing serious injury or death. 999 0703.8 © 1997 Greenlee Textron IM 1139 REV 3 8/97...
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Page 2: Table Of Contents
- one set for laminated bus bar and one set for solid bus bar. The 39693 is intended to be used with any Greenlee hydraulic pump capable of developing 10,000 psi (690 BAR), such as:... -
Page 3: Safety Information
Safety is a critical factor in the design of Greenlee equipment. The best program starts with a safety-conscious operator. The information highlighted in this bulletin describes operating practices for the benefit of the workers who will use our equipment in their daily jobs. -
Page 4: Description
The bus bar punch is intended to be used with any with a black finish for punching laminated bus bar, and Greenlee hydraulic pump capable of developing 10,000 dies with a bright zinc finish for punching solid bus bar. psi (690 BAR). See the manual supplied with the pump for specific instructions concerning its use. -
Page 5: Setup
Note: The yoke pin unit is fully inserted when the ball plungers have gone completely through the punching yoke and are visible at the back side of the punching yoke. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... - Page 6 Note: If using and electric pump, connect the pump to an adequate power supply. Refer to the manual supplied with the pump. Punch Stripper Plate Die Holder Figure 2 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
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Page 7: Operation
26 mm (1.02") 20 mm 40 mm SLOT B Slot 4 SLOT A (.74") (1.57") Slot B 40 mm (1.57") SHOULDER SCREW DECAL NO. 503 9710.9 REV 1 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... - Page 8 Punch, Die, and Stripper Plate Installation stop. Punch hole #3. Move the table to the right and under Setup in this manual. punch hole #4. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
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Page 9: Punch, Die And Stripper Plate Selection
• Do not use bright zinc-plated dies when punching laminated bus bar. The punch and die may become jammed together. Failure to observe these precautions could result in injury or property damage. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 10: Troubleshooting
Partially unscrew the spring plungers not properly aligned. beyond the surface of the cylinder (13), so that they extend from the base (12). cylinder base (12). Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... - Page 11 Bus Bar Punch System Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
- Page 12 Bus Bar Punch System Punch Unit—Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
- Page 13 Hydraulic Hose Unit, 1/4" x 6' ............ 1 905 4170.7 Dust Cap, 1/4" Male ............. 2 905 4169.3 Coupler, 1/4" Male ............... 2 503 8528.3 Hydraulic Hose ..............1 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
- Page 14 (37) to the side of 4. Remove the bus bar yoke subassembly from the the punch alignment table (D). See exploded view vise. for decal locations. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
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Page 15: Ram Unit
Piston ........1 503 7740.0 Return Spring ......1 905 4340.8 Self-Lubricating Bearing ... 1 503 7737.0 Cylinder Base ......1 905 4164.2 Spring Plunger ......2 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 16: Yoke Pin
“T” Handle ........1 905 1588.9 Button-Head Cap Screw .... 3 503 7819.8 Yoke Pin ........2 905 4057.3 Ball Plunger ........ 2 503 7859.7 Pin Holder ........1 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 17: Alignment Table
Punch Alignment Guide ... 1 503 9022.8 Alignment Top Plate ....1 503 7742.6 Decal ........1 503 7325.0 Clamping Strip ......1 905 3448.4 #10 Shoulder Screw ....2 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 18: X-Y Table (Optional)
Table Track Plate ..... 2 905 4201.0 Flat Head Screw ...... 14 503 9710.9 Table Operating Decal ..... 1 905 4194.4 Shoulder Screw ......1 503 7752.3 Decal ........1 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... - Page 19 Bus Bar Punch System Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
- Page 20 GREENLEE Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA General Offices: 815/397-7070 Customer Center and Field Service: 800/435-0786 Fax (24 Hour) Customer Center: 800/451-2632 • 815/397-1865 Canada Fax (24 Hour) Customer Center: 800/524-2853 Printed in U.S.A.