Checking The Primary Drive Gear; Checking The Primary Driven Gear; Checking The Pull Lever Shaft And Pull Rod; Installing The Clutch - Yamaha TRACER MT09TRA Service Manual

EAS30356

CHECKING THE PRIMARY DRIVE GEAR

1. Check:
• Primary drive gear
Damage/wear  Replace the crankshaft and
clutch housing as a set.
Excessive noise during operation  Replace
the crankshaft and clutch housing as a set.
EAS30357

CHECKING THE PRIMARY DRIVEN GEAR

1. Check:
• Primary driven gear "1"
Damage/wear  Replace the clutch housing
and crankshaft as a set.
Excessive noise during operation  Replace
the clutch housing and crankshaft as a set.
EAS30358
CHECKING THE PULL LEVER SHAFT AND
PULL ROD
1. Check:
• Pull lever shaft pinion gear teeth "1"
• Pull rod teeth "2"
Damage/wear  Replace the pull rod and
pull lever shaft as a set.
1
2. Check:
• Pull rod bearing
Damage/wear  Replace.
EAS30363

INSTALLING THE CLUTCH

1. Install:
• Oil pump drive chain "1"
• Clutch housing "2"
1
2
5-45
TIP
Install the oil pump drive chain onto the oil pump
drive sprocket "a".
2
a
2. Install:
• Thrust plate
• Clutch boss "1"
• Washer
• Conical spring washer "2"
• Clutch boss nut "3"
Clutch boss nut
125 Nm (12.5 m·kgf, 90 ft·lbf)
LOCTITE®
TIP
• Install the conical spring washer on the main
axle with the "OUT" mark "a" facing away from
the vehicle.
• While holding the clutch boss "1" with the uni-
versal clutch holder "4", tighten the clutch boss
nut.
• Stake the clutch boss nut at cutouts "b" in the
main axle.
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
CLUTCH
1
New