Fein BOZ 32-4M Repair Instructions
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Fein BOZ 32-4M Repair Instructions

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Rotary Drills
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BOZ 32-4M

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Summary of Contents for Fein BOZ 32-4M

  • Page 1 Rotary Drills Repair instructions Valid for: BOZ 32-4M...

  • Page 2: Table Of Contents

    Removing the clutch and shafts..................25 Fitting .............................. 28 C-SC_CSSM Version 1.0 01.01.2019 Page 2 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 3 Fitting the additional handle ...................... 46 10 Inspection following repairs ......................47 C-SC_CSSM Version 1.0 01.01.2019 Page 3 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 4: Models Described

    Material number BOZ 32-4M 7 202 51 ..C-SC_CSSM Version 1.0 01.01.2019 Page 4 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 5: Technical Data

    Up-to-date test data for all devices can be found in the FEIN electronic information system. Special tools, lubricants and auxiliary substances The special tools catalogue and the lubricants and container sizes available from FEIN can be found in the FEIN electronic information system.

  • Page 6: Notes And Requirements

    Liability claims against C. & E. Fein GmbH that relate to material or immaterial damage caused by the use or failure to use the information provided or by the use of incorrect or incomplete information are excluded.

  • Page 7: Symbols Used

    Part of the navigation interface. C-SC_CSSM Version 1.0 01.01.2019 Page 7 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 8: Safety Instructions

    Measure that must be taken in order to avoid this danger. C-SC_CSSM Version 1.0 01.01.2019 Page 8 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 9: Information

    NFORMATION C-SC_CSSM Version 1.0 01.01.2019 Page 9 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 10: Tools, Lubricants And Auxiliary Substances Required

    Loctite 648 0 90 00 600 60 7 Armature C-SC_CSSM Version 1.0 01.01.2019 Page 10 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 11: Test And Diagnostics Options

    Test and diagnostics options Test and diagnostics options Not currently available. C-SC_CSSM Version 1.0 01.01.2019 Page 11 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 12: Removal

    8.1 Removing the additional handle Unscrew the additional handle (1). C-SC_CSSM Version 1.0 01.01.2019 Page 12 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 13: Removing The Carbon Brushes

    Repeat steps 3 to 6 on the opposite side of the machine. C-SC_CSSM Version 1.0 01.01.2019 Page 13 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 14: Removing The Motor Housing

    Repeat step 1 on the opposite side of the machine. Remove the gearbox housing (2). C-SC_CSSM Version 1.0 01.01.2019 Page 14 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 15: Removing The Electronics

    Repeat steps 4 to 7 on the opposite side of the machine. C-SC_CSSM Version 1.0 01.01.2019 Page 15 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 16: Removing The Handle

    Unscrew the screw (2). Remove the handle half shell (3). C-SC_CSSM Version 1.0 01.01.2019 Page 16 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 17: Removing The Electronic Components

    Remove all of the cables from the toggle switch (5). Remove the bolt (6). C-SC_CSSM Version 1.0 01.01.2019 Page 17 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 18: Removing The Stator

    Remove the connecting cable (4) from the motor housing. Unsolder the cables (5). C-SC_CSSM Version 1.0 01.01.2019 Page 18 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 19: Removing The Intermediate Gear Box

    Remove the gearbox housing (1) from the intermediate gearbox (2). C-SC_CSSM Version 1.0 01.01.2019 Page 19 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 20: Removing The Intermediate Gear Box

    The grooved ball bearing (5) is damaged during removal and must be replaced. C-SC_CSSM Version 1.0 01.01.2019 Page 20 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 21: Removing The Armature

    Remove the ring magnet with the ball bearing (2). Remove the disc (3). C-SC_CSSM Version 1.0 01.01.2019 Page 21 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 22: Removing The Network Cable

    Remove the cable (3). Remove the cable grommet (4). C-SC_CSSM Version 1.0 01.01.2019 Page 22 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 23: Removing The Gearbox Housing

    Remove the clutch (3). Remove the covering plate (4). C-SC_CSSM Version 1.0 01.01.2019 Page 23 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 24: Removing The Switch Pushbutton

    Repeat steps 1 and 2 on the opposite side of the machine. C-SC_CSSM Version 1.0 01.01.2019 Page 24 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 25: Removing The Clutch And Shafts

    Remove the selector shaft (4). Remove the bearing (5). C-SC_CSSM Version 1.0 01.01.2019 Page 25 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 26 Remove the gear-wheel with feather key. Remove the disc. C-SC_CSSM Version 1.0 01.01.2019 Page 26 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 27 Remove the circlip (6). Press out the grooved ball bearing (7). C-SC_CSSM Version 1.0 01.01.2019 Page 27 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 28: Fitting

    Position the circlip (3). Press in the shaft (4). Position the disc. C-SC_CSSM Version 1.0 01.01.2019 Page 28 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 29 Press in the feather key (5). Position the circlip (6). C-SC_CSSM Version 1.0 01.01.2019 Page 29 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 30 Note the position of the selector shafts. Fill the gearbox with 180 g grease. C-SC_CSSM Version 1.0 01.01.2019 Page 30 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 31: Fitting The Switch Pushbutton

    Repeat steps 1 and 2 on the opposite side of the machine. C-SC_CSSM Version 1.0 01.01.2019 Page 31 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 32: Fitting The Gearbox Parts

    Position the clutch (4). Fill the gearbox with 90 g grease. C-SC_CSSM Version 1.0 01.01.2019 Page 32 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 33: Fitting The Motor Housing

    Note the position of the ring magnets. Position the ring magnet (3). C-SC_CSSM Version 1.0 01.01.2019 Page 33 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 34: Fitting The Intermediate Gearbox

    Press the armature (3) into the intermediate gearbox (4). Position the bearing bush (5). C-SC_CSSM Version 1.0 01.01.2019 Page 34 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 35 9.2.2 Fitting the intermediate gearbox Position the circlip (1). C-SC_CSSM Version 1.0 01.01.2019 Page 35 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 36: Positioning The Intermediate Gearbox

    Fit the gearbox housing (1) with the intermediate gearbox (2). C-SC_CSSM Version 1.0 01.01.2019 Page 36 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 37: Fitting The Stator

    Position the pressure piece (2). Solder the cables (3). POWER SPEED C-SC_CSSM Version 1.0 01.01.2019 Page 37 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 38 Position the air guide ring (1). Position the speed setting switch (2). C-SC_CSSM Version 1.0 01.01.2019 Page 38 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 39: Fitting The Electronic Components

    Position all of the electronic components in the handle half shell (5). Position the two pressure pieces (6). C-SC_CSSM Version 1.0 01.01.2019 Page 39 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 40: Fitting The Network Cable

    Position the cable clamping piece (3). Screw in the two screws (4). C-SC_CSSM Version 1.0 01.01.2019 Page 40 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 41: Fitting The Handle

    Repeat step 3 on the opposite side of the machine. C-SC_CSSM Version 1.0 01.01.2019 Page 41 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 42: Fitting The Electronics

    Connect all cables as shown in the connection diagram. C-SC_CSSM Version 1.0 01.01.2019 Page 42 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 43: Positioning The Gearbox Housing

    Repeat step 2 on the opposite side of the machine. C-SC_CSSM Version 1.0 01.01.2019 Page 43 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 44: Fitting The Carbon Brushes

    Repeat steps 1 to 4 on the opposite side of the machine. C-SC_CSSM Version 1.0 01.01.2019 Page 44 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 45 Position the cover (1). Screw in the four screws (2). C-SC_CSSM Version 1.0 01.01.2019 Page 45 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 46: Fitting The Additional Handle

    9.4 Fitting the additional handle Screw in the additional handle (1). C-SC_CSSM Version 1.0 01.01.2019 Page 46 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

  • Page 47: Inspection Following Repairs

    Inspection following repairs Inspection following repairs Not currently available. C-SC_CSSM Version 1.0 01.01.2019 Page 47 of 47 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

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