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Summary of Contents for Kango 1400 Series

  • Page 2 Service and Repair Manual Service and Repair Manual Model 1400KV/1400BV Model 1400KV/1400BV/1400MV ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION 9170 3023 10 PRESS TOOL (ARMATURE) 9170 0234 20 MANDREL BASE 9170 2383 02 MANDREL 9170 3023 00 STRIKER GUIDE TOOL 9170 3023 20 PRESS TOOL (LAYSHAFT)
  • Page 3 Service and Repair Manual Model 1400KV/1400BV Important! Before carrying out any repairs, the hammer should be checked for electrical safety and for mechanical performance. For electrical safety the hammer should be placed on a non-conductive surface which is either of a wooden construction (with the mains supply disconnected) which contains no metal parts or a bench which is insulated by a rubber mat.
  • Page 4 Service and Repair Manual Model 1400KV/1400BV Dismantling 1. Remove the catcher housing (19) rubber ring (18) the anvil and recoil absorber (17) from the anvil housing (14). assembly (1400, 1400B) 13 16 17 18 2. Remove the anvil (13) and seal (12), recoil ring (16) from the anvil housing (14).
  • Page 5 Service and Repair Manual Model 1400KV/1400BV Removing 1. Remove the six Allen bolts (35) and their the hammer associated washers (36). casing 2. Remove the hammer casing (34) from the bearing housing (51). Remove and discard the gasket (49). Fig. 7 1.
  • Page 6 Service and Repair Manual Model 1400KV/1400BV Removal and 1. Pull the piston assembly (45) from the hammer Dismantling casing (34). of the Piston 2. Remove and discard the bearing clip (44) and Assembly withdraw the gudgeon pin (43). 3. Remove and discard the nu-lip seal (42) from the piston (45).
  • Page 7 Service and Repair Manual Model 1400KV/1400BV Removal of 1. Remove the six Allen bolts (35) from the motor the Motor housing (73) and lift off the motor assembly (A). Assembly from the Bearing Housing Fig. 14 1. Remove the upper handle locking plate screws Dismantling the Rear (69) and, using a screwdriver, withdraw the...
  • Page 8 Service and Repair Manual Model 1400KV/1400BV Dismantling 1. Remove the four retaining Allen bolts (56) and the Armature withdraw the armature assembly (B). Assembly 2. Place the assembly into a suitable vice and remove the bearing (54) and bearing clamp plate (55).
  • Page 9 Service and Repair Manual Model 1400KV/1400BV General For best performance hammers should be serviced at regular intervals, any indication that the hammer is not performing as specified should be investigated to prevent any adverse damage occurring. ALL SEALS, GASKETS, GREASE OR OTHER PARTS DEEMED NECESSARY FOR SERVICING ARE IN THE SERVICE KIT.
  • Page 10 Service and Repair Manual Model 1400KV/1400BV ELECTRICAL TESTING Electrical test Before assembly all electrical parts MUST be checked for safety, and that they conform to specification. Testing the Armature shaft to lamination pack 2500 volts Armature Lamination pack to commutator 1500 volts (Flash Armature shaft to commutator...
  • Page 11 Service and Repair Manual Model 1400KV/1400BV ASSEMBLY Refitting the 1. Refit the small screws (A) to the inner side of the Taper Roller casing (50). Bearing Housing 2. Press bearing outer (41) into housing (50). Fig. 19 Assembling 1. Position bearing clamp plate (55) over the the Armature armature.
  • Page 12 Service and Repair Manual Model 1400KV/1400BV Assembly of 1. Fit the lower handle support (79) and rubber into the rear the motor housing (73) and secure the lower locking plate (80). handle 2. Depress the switch (83) trigger and engage the locking button.
  • Page 13 Service and Repair Manual Model 1400KV/1400BV Refitting/ 1. Lever the retaining spring (68) upwards and Replacing the insert the brush(s) (71). Ensure the correct fitting. Brushes 2. Secure the brush lead with retaining screw (94). 3. Fit and secure brush covers (75), with screws (76).
  • Page 14 Service and Repair Manual Model 1400KV/1400BV Assembling 1. Fit the Inclined Shaft Bearing (46) to the Service the Inclined Tool and fit the layshaft (47). Press the layshaft Shaft Bearing until seated. Assembly Note: Flange on bearing is fitted to flange on layshaft.
  • Page 15 Service and Repair Manual Model 1400KV/1400BV Note: Lubricate parts as shown in the lubrication Assembly of diagram. the Anvil Unit (1400, 1400B) 1. Press in the liner (15) into the anvil housing (14). 2. Lightly lubricate the anvil (13) and fit seal assembly (12).
  • Page 16 Service and Repair Manual Model 1400KV/1400BV 1. Insert the latch bar (4) into the hole of the Fitting the nosepiece (8). Tool Locking Mechanism 2. Fit the spring cover (5), spring (6) and latch (1400, 1400B) retainer (7) over the latchbar. 3.
  • Page 17 Service and Repair Manual Model 1400KV/1400BV WARNING LETHAL VOLTAGES PRESENT!! Important On completion of the assembly, the unit must be flash tested at 4000 volts. Flash Test 1. With the breaker completely assembled and with the switch “ON” apply 2000 volts initially and increase rapidly to 4000 volts between the main casting and one of the pins of the plug on the power supply cord.

This manual is also suitable for:

1400kv1400bv1400mv

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