Related Manuals for Yamaha YDX TORC PB65YTL
Summary of Contents for Yamaha YDX TORC PB65YTL
- Page 1 2018 ASSEMBLY MANUAL YDX TORC PB65YTL PB65YTM PB65YTS LIT-15666-00-01 X1M-28107-10...
- Page 2 This Assembly Manual contains the information required for the correct assembly of this Yamaha bicycle prior to delivery to the customer. Since some external parts of the bicycle have been removed at the Yamaha fac- tory for the convenience of packing, assembly by the Yamaha dealer is required. No adjustment of the power unit mechanism, which plays the most important part in riding, is necessary because it has been adjusted at the factory before shipping.
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Page 3: Parts Location
PARTS LOCATION PARTS LOCATION Body assembly NOTICE 8 Do not use a cutter, scissors, or other sharp object to open the part boxes; otherwise, the included parts could be damaged. 8 Wear suitable protective gear such as gloves when handling and opening the part boxes. 1. -
Page 4: Included Parts
INCLUDED PARTS INCLUDED PARTS The parts listed as follows are included*. Check the parts and their quantities before starting assembly. Part names Q’ty Remarks Front wheel Part box 1 2 in part box 1 Part box 2 2 in part box 1 Part box 3 2 in part box 1 Part box 4... - Page 5 INCLUDED PARTS – 3 –...
- Page 6 INSTALLING THE INCLUDED PARTS INSTALLING THE INCLUDED PARTS WARNING Tighten the bolts and nuts to the specified torques. Failure to tighten the bolts and nuts to the specified torques could prevent proper operation of the bicycle and make it unsafe to operate.
- Page 7 INSTALLING THE INCLUDED PARTS Tighten the front axle 2 to the specified torque. Tightening torque 11 N·m (1.1 kgf·m, 8.1 lb·ft) WARNING Tighten the front axle 2 to the specified torque and install it securely. Otherwise, the front wheel could come off. 2.
- Page 8 INSTALLING THE INCLUDED PARTS 8 Tighten bolts d evenly in stages, in the order shown in the illustration. 8 Tighten in such a way that the gaps f above and below the handlebar holder c are equal. 4. Installing the front reflector Install the front reflector 1 in the position a shown in the illustration, then tighten it together with the stay 2 and screw 3.
- Page 9 INSTALLING THE INCLUDED PARTS 6. Routing the wires WARNING Be sure to route the wires as shown in the illus- tration. If not, they could interfere with handle- bar operation which could cause loss of control. Confirm that hoses and wires are routed in order starting from front to back Front brake hose 1 Shift wire 2...
- Page 10 INSTALLING THE INCLUDED PARTS Check that the front brake hose 1, shift wire 2, rear brake hose 3, display unit lead 5, wire clip 7, and plastic locking ties 8 are placed as shown in the illustration. Check that the shift wire 2, rear brake hose 3, and speed sensor lead 0 are routed as shown in the illustration.
- Page 11 INSTALLING THE INCLUDED PARTS WARNING Insert the seat post far enough that the raise limit c is not visible. If installed at a position at which the raise limit c is visible, the seat post, clamp, or even frame may break, which could cause the rider to lose control and fall.
- Page 12 INSTALLING THE INCLUDED PARTS 11. Installing the display unit’s button cell bat- tery Loosen the bolts a and remove the display unit b from the bracket c. Tightening torque 2.0 N·m (0.20 kgf·m, 1.5 lb·ft) Turn the button cell battery cover d on the back of the display unit b in direction e, remove it, then install the button cell battery 1.
- Page 13 INSTALLING THE INCLUDED PARTS E. The minutes value increases when the “ ▲ ” assist mode switch f is pressed while the “Min- ute” section of the clock e is flashing. The minutes value decreases when the “ ▼ ” assist mode switch d is pressed.
- Page 14 INSTALLING THE INCLUDED PARTS NOTICE After adjusting the brake lever opening, check that the rotation of the front and rear wheels is not heavy. Adjust to a position at which it is easy for the cus- tomer to operate the front and rear brake levers and within the range of play of the brake levers.
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Page 15: Pre-Delivery Inspection
PREDELIVERY INSPECTION PREDELIVERY INSPECTION WARNING After completing the installation, inspect the items as follows and check that there are no problems before delivering the bicycle. Adjust controls and saddle height to the customer’s satisfaction according to this manual. 8 Handlebar orientation, height, angle, and tightening 8 Saddle orientation, height, angle, and tightening * Check that the saddle is firmly fastened.