Empire Comfort Systems GATEWAY 3500 Installation And Operation Manual
  1. Manuals
  2. Brands
  3. Empire Comfort Systems Manuals
  4. Wood stove
  5. GATEWAY 3500
  6. Installation and operation manual
Empire Comfort Systems GATEWAY 3500 Installation And Operation Manual

Empire Comfort Systems GATEWAY 3500 Installation And Operation Manual

Hide thumbs Also See for GATEWAY 3500:
Table of Contents

Advertisement

Available languages

Available languages

Quick Links

Download this manual
TEST REPORT
SCOPE: EMISSIONS, EFFICIENCY AND OUTPUT
FUEL: CORDWOOD
TEST STANDARD: EPA
MODEL: Gateway 3500 WOOD STOVE

Advertisement

Chapters

Table of Contents
loading

Related Manuals for Empire Comfort Systems GATEWAY 3500

Summary of Contents for Empire Comfort Systems GATEWAY 3500

  • Page 1 TEST REPORT SCOPE: EMISSIONS, EFFICIENCY AND OUTPUT FUEL: CORDWOOD TEST STANDARD: EPA MODEL: Gateway 3500 WOOD STOVE...
  • Page 2 Test load procedure for certification of 3.5 Series wood stove using ASTM E3053-17 according to EPA Alt-127 Low burn rate Stove lighting: 14.1 lbs Split the start-up fuel log into 8 pieces. Crisscross the 8 pieces on the brick, leaving some space between each wood pieces (3 in the bottom, 3 in the middle and 2 on the top).
  • Page 3 Loading: 34 lbs For the loading, put 2 logs at the back, 2 in the center and 2 in the front. The distance between the logs and the rear brick shall be approximately 1 inch. There should be one inch of air space between all the columns.

  • Page 4: Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49Pm | Uncontrolled Copy Page 7 Of

    LISTING REPORT FOR APPLICANT ISSUED: May 31 2019 2:49PM INSPECTION TESTS AND EVALUATION OF SBI Series 3.5(Solution 3.5, Escape 2100, HT-3000, Gateway 3500, Osburn 3500) Emissions and Efficiency - EPA (44826) RENDERED TO Stove Builder International Inc. 250, rue de Copenhague...
  • Page 5 6/26/2019 7:45:42 AM PRODUCT DESCRIPTION Product Covered: SBI Series 3.5(Solution 3.5, Escape 2100, HT-3000, Gateway 3500, Osburn 3500) Emissions and Efficiency - Product Description: Product covered Series 3.5 (Solution 3.5, Escape 2100, HT-3000, Gateway 3500, Osburn 3500)Wood Fuel Room Heaters Final emission results are as follows: Series 3.5...
  • Page 6 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM DRAWING INDEX Certificate of Conformity - SBI - Solution 3.5 Series Emissions and Efficiency - EPA Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 3 of 425...
  • Page 7 Model Series 3.5 (Escape 2100, HT-3000, Solution 3.5, Osburn 3500, Product of samples of products taken Gateway 3500) from production (as applicable Maximum Output: 49 500 Btu/hour to the scheme) and has been 1.32 g/hr...
  • Page 8 MANUFACTURING INFORMATION Product Covered The Solution Series 3.5 ( with models Solution 3.5, Escape 2100, HT-3000, Gateway 3500, Osburn 3500) is a Wood Fuel Room Heater. The models are constructed of sheet steel. The outer dimensions are 33 3/4-inches deep, 34 7/16-inches high, and 27 9/16-inches wide. The units have a door located on the front with a viewing glass.
  • Page 9 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM SIGNATURE PAGE Reported By: Reviewed By: Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 6 of 425...
  • Page 10 1 - Installation Manual Solution 3.5 French 2 - Labels 3 - Drawings Solution 3.5 3 - Drawings Escape 2500 3 - Drawings Gateway 3500 3 - Drawings HT 3000 3 - Drawings Osburn 3500 3 - Drawings Solution 3.5 Stove Builder International Inc.
  • Page 11 Installation and Operation Manual GATEWAY 3500 (WB35FS model) US Environmental Protection Agency phase II certified wood stove compliant with 2020 cordwood standard. Safety tested according to ULC S627, UL 1482 and UL 737 standards by an accredited laboratory. PEDESTAL VERSION ONLY...
  • Page 12 THANK YOU FOR CHOOSING THIS WOOD STOVE. The following pages provide A building permit might be general advice on wood required for the installation of heating, detailed instructions this stove and the chimney If this stove is not for safe and effective that it is connected to.

  • Page 13: Table Of Contents

    6.5 Exhaust System ........................26 PART B - INSTALLATION ......................28 7. Safety Information and Standards ..................28 7.1 Mobile Home ........................28 7.2 Regulations Covering Stove Installation ................28 7.3 Location of the Certification Label ..................28 Page 4 Installation and Operation Manual - Gateway 3500...
  • Page 14 Appendix 10: Air Tubes and Baffle Installation ................ 55 Appendix 11: Mobile Home Installation ................... 57 Appendix 12: Exploded Diagram and Parts List ..............58 EMPIRE Limited Lifetime Warranty ................... 61 Dealer: Installer: Phone Number: Serial Number: Installation and Operation Manual - Gateway 3500 Page 5...
  • Page 15 CERTIFICATION PLATE Page 6 Installation and Operation Manual - Gateway 3500...

  • Page 16: Part A - Operation And Maintenance

    This product can expose you to chemicals including carbon monoxide, which is known to the State of California to cause cancer, birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov/ Installation and Operation Manual - Gateway 3500 Page 7...

  • Page 17: General Information

    Optimum overall efficiency at a specific burn rate (LHV). This appliance is officially tested and certified by an independent agency. Tested and certified in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and ASTM E3053-17 Carbon monoxide. Page 8 Installation and Operation Manual - Gateway 3500...

  • Page 18: Specifications

    CAN/CSA- Z240 MH standard. Tested and certified in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and ASTM E3053-17. Installation and Operation Manual - Gateway 3500 Page 9...

  • Page 19: Dimensions

    24 5/8" 625mm 12 1/4" 32 1/8" 310mm 817mm 18 1/2" 30 1/8" 469mm 766mm 27 3/4" 23 1/2" 597mm 706mm 30 1/2" 774mm Figure 2: Front View Figure 3: Side View Page 10 Installation and Operation Manual - Gateway 3500...
  • Page 20 Figure 4: Top View 24 5/8" 625mm 32 1/8" 18 1/2" 817mm 468mm 30 1/8" 766mm 24 1/4" 28 1/2" 617mm 725mm 30 1/2" 774mm Figure 5: Front View Figure 6: Side View Installation and Operation Manual - Gateway 3500 Page 11...
  • Page 21 Figure 7: Top View 24 5/8" 625mm 12 1/4" 310mm 18 1/2" 468mm 34" 864mm 21 1/2" 26 1/4" 545mm 30 1/2" 666mm 774mm Figure 8: Front View Figure 9: Side View Page 12 Installation and Operation Manual - Gateway 3500...
  • Page 22 19" 483mm Figure 10: Door Opening 5/16" 3/16" 12 7/8" 326mm 22 7/8" 20 1/8" 581mm 510mm Figure 11: Front View - Combustion Chamber Figure 12: Side View - Combustion Chamber Installation and Operation Manual - Gateway 3500 Page 13...

  • Page 23: Materials

    Although the stove may be able to heat the main living areas of the house to an adequate temperature, it is strongly recommended to also have a conventional oil, gas or electric heating system to provide backup heating. Page 14 Installation and Operation Manual - Gateway 3500...

  • Page 24: Emissions And Efficiency

    Hardwoods are denser than softwoods. Homeowners with access to both hardwood and softwood use both types for different purposes. Installation and Operation Manual - Gateway 3500 Page 15...

  • Page 25: Log Length

    Continually burning green or unseasoned wood produces more creosote and involves lack of heat and dirty glass door. Firewood with a moisture content between 15% and 20% will allow the stove to produce its highest possible efficiency. Page 16 Installation and Operation Manual - Gateway 3500...

  • Page 26: Operating The Stove

    • Install the blower (See «Appendix 8: Optional Blower Installation») • Install the thermodisc (See «Appendix 9: Optional Thermodisc Installation») • Install the fresh air intake (see «Appendix 6: Optional Fresh Air Intake Kit Installation») Installation and Operation Manual - Gateway 3500 Page 17...

  • Page 27: Blower Operation

    Two things happen when burning the first few fires; the paint cures and the internal components are conditioned. As the paint cures, some of the chemicals vaporize. The vapors are not poisonous, but they smell bad. Fresh paint fumes can also trigger false alarms in smoke detectors. Page 18 Installation and Operation Manual - Gateway 3500...

  • Page 28: Lighting Fires

    The top down fire method has two advantages over the traditional method: first, the fire does not collapse on itself, and it is not necessary to add wood gradually since the combustion chamber is full before the fire is lit. Installation and Operation Manual - Gateway 3500 Page 19...

  • Page 29: Combustion Cycles

    Place a new load of wood on, and at the back of the embers. Open the air control completely and close the door. Page 20 Installation and Operation Manual - Gateway 3500...

  • Page 30: Removing Ashes

    In addition, the flow rate of exhaust through the appliance and flue pipe slows down, which increases the duration of the energy transfer of the exhaust gases. Installation and Operation Manual - Gateway 3500 Page 21...

  • Page 31: Fire Types

    The flaming phase of the fire lasts for roughly the first half of the burn cycle and the second half is the coal bed phase during which there is little or no flame. Page 22 Installation and Operation Manual - Gateway 3500...
  • Page 32 Open the door slightly and move the log with a poker. Turn it over and create a passage for the air below, making a trench with the coal bed. Add small pieces of wood to restart the combustion. Installation and Operation Manual - Gateway 3500 Page 23...

  • Page 33: Maintenance

    Do not clean the glass when the stove is hot. Do not abuse the glass door by striking or slamming shut. Do not use the stove if the glass is broken. Page 24 Installation and Operation Manual - Gateway 3500...

  • Page 34: Door

    The test must be performed all around the door. If the paper slips out easily anywhere, either adjust the door or replace the gasket. Installation and Operation Manual - Gateway 3500 Page 25...

  • Page 35: Exhaust System

    Smouldering, smoky fires can quickly cause a thick layer of creosote to form. When the stove is operated properly, the exhaust from the chimney is mostly clear and creosote builds up more slowly. Page 26 Installation and Operation Manual - Gateway 3500...
  • Page 36 Do not use the appliance again until the stove and its chimney have been inspected by a qualified chimney sweep or a fire department inspector. Installation and Operation Manual - Gateway 3500 Page 27...

  • Page 37: Part B - Installation

    It is recommended to note the stove serial number on page 5 of this manual since it will be needed to precisely identify the version of the appliance in the event replacement parts or technical assistance is required. Page 28 Installation and Operation Manual - Gateway 3500...

  • Page 38: Clearances To Combustible Material

    For a safe way to reduce clearances refer to section «8.3 Reducing Clearances Safely» 48" 36" 122 cm 92 cm 84" (L) 213 cm Figure 16: Clearances - Top Figure 15: Clearances - Side Figure 17: Clearances - Corner Installation and Operation Manual - Gateway 3500 Page 29...

  • Page 39: Clearances

    6" from combustible materials must be used. Only in this case, the same clearances as a certified double wall pipe connector can be used. Page 30 Installation and Operation Manual - Gateway 3500...
  • Page 40 6" from combustible materials must be used. Only in this case, the same clearances as a certified double wall pipe connector can be used. The pipe distances listed in this table refer to the distances obtained when the stove is installed in accordance with the appliance clearances above mentioned. Installation and Operation Manual - Gateway 3500 Page 31...
  • Page 41 20 ¾" (527 mm) 20 ¾" (527 mm) The pipe distances listed in this table refer to the distances obtained when the stove is installed in accordance with the appliance clearances above mentioned. Page 32 Installation and Operation Manual - Gateway 3500...

  • Page 42: Floor Protection

    The floor protection at the back of the stove is limited to the stove’s required clearance if such clearance is smaller than 8 inches (203 mm). Only required under the horizontal section (Ho) of the connector. Must exceed each side of the connector by at least 2 inches (51 mm). «Figure 15: Clearances - Side» Installation and Operation Manual - Gateway 3500 Page 33...

  • Page 43: Reducing Clearances Safely

    Mounting hardware must not be located closer than 8" (200 mm) from the vertical centre line of the appliance. G) Edge clearance for ceiling shields to side and back walls: 3" (75 mm). Shield extension beyond each side of the appliance: 18" (450 mm). Page 34 Installation and Operation Manual - Gateway 3500...
  • Page 44 Installation and Operation Manual - Gateway 3500 Page 35...
  • Page 45 Brick, with a minimum of 24 gauge (0.61 mm) sheet metal backing, spaced out at least 1" (25 mm)* by non-combustible spacers 12" (305 mm) * In Canada this space can be ⅞" (21 mm). Page 36 Installation and Operation Manual - Gateway 3500...

  • Page 46: The Venting System

    Only components intended for the brand and model of chimney should be used. Never fabricate or substitute parts from other chimney brands. The chimney must be a type suitable for solid fuel. Installation and Operation Manual - Gateway 3500 Page 37...
  • Page 47 Do not downsize the flue to less than 6" (150 mm) unless the venting system is straight and exceeds 25' (7,6 m) in height. When passing through a combustible wall, the use of an insulated listed thimble is required. Page 38 Installation and Operation Manual - Gateway 3500...

  • Page 48: Minimum Chimney Height

    A reddish glow on the unit and on the chimney components indicates overheating. Excessive temperatures can cause a chimney fire. Figure 18: Good System Design Figure 19: Inferior System Design Installation and Operation Manual - Gateway 3500 Page 39...

  • Page 49: Supply Of Combustion Air

    In some windy conditions, negative pressure near hood may draw hot exhaust gases from the stove to outdoors. Check the outdoor air duct for soot deposits when the full system is cleaned and inspected at least once each year. Page 40 Installation and Operation Manual - Gateway 3500...

  • Page 50: Chimney Connector

    • Minimum clearance from combustible material: 18" (450 mm). The minimum clearance may be reduced by 50%, to 9" (225 mm) if proper heat shield is installed either on the pipe or on the combustible surface. Installation and Operation Manual - Gateway 3500 Page 41...
  • Page 51 Where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365, Installation Code for Solid-Fuel-Burning Appliances and Equipment. • The chimney connector must be clean and in good condition. Page 42 Installation and Operation Manual - Gateway 3500...

  • Page 52: Appendix 1: Legs Installation

    Remove the door, the firebricks, and the ash plug from the stove, if desired. Put the stove on its back. Remove and dispose of the two freight supports (D). Keep the nuts (C) and washers (B) for step 4. Installation and Operation Manual - Gateway 3500 Page 43...
  • Page 53 Install the legs (E) on the legs supports (F). Secure with the washers (G) and nuts (H) supplied with the leg assembly. With the nuts (C) and washers (B) removed in step 1, secure both leg assemblies to the stove. Page 44 Installation and Operation Manual - Gateway 3500...
  • Page 54 See step 1. The baffle and the bricks must be put back in the right place after the final positioning of the stove. Installation and Operation Manual - Gateway 3500 Page 45...

  • Page 55: Appendix 2: Pedestal Installation

    Remove the door, the firebricks and the ash plug from the stove, if desired. Install the pedestal (B) on the stove and screw it in place using the 2 screws (A). Page 46 Installation and Operation Manual - Gateway 3500...
  • Page 56 See step 1. The baffle and the bricks must be put back in the right place after the final positioning of the stove. Installation and Operation Manual - Gateway 3500 Page 47...

  • Page 57: Appendix 3: Door Overlay Installation

    Position the overlay (A) on the door frame and secure it in place from behind using the nuts (B). To ease the installation, do not tighten the nuts until they are all installed. Note: It is not necessary to remove the glass to install the overlay. Page 48 Installation and Operation Manual - Gateway 3500...

  • Page 58: Appendix 4: Decorative Panels

    To remove the decorative panel (C), remove the screws (D) and push forward on the panel to unhook it from the bracket (E). Once the panels are removed, remove the decorative panel bracket (A), by removing the screws (B). Installation and Operation Manual - Gateway 3500 Page 49...

  • Page 59: Appendix 5: Optional Step Top Add On Installation

    Assemble the step top (C) with the new screws (B). deflector (D) with four screws (E). Install the step top and fix it in place using the screws (B) removed previously. Page 50 Installation and Operation Manual - Gateway 3500...

  • Page 60: Appendix 6: Optional Fresh Air Intake Kit Installation

    (HVAC type, must meet ULC S110 or UL 181 class 0 or class 1) (B), sold separately. Refer to air intake kit installation instructions for more details. Installation and Operation Manual - Gateway 3500 Page 51...

  • Page 61: Appendix 7: Optional Fire Screen Installation

    Lift the fire screen upwards and push the bottom part towards the stove then let the fire screen rest on the bottom of the door opening. Warning: Never leave the stove unattended while in use with the fire screen. Page 52 Installation and Operation Manual - Gateway 3500...

  • Page 62: Appendix 8: Optional Blower Installation

    Ensure that the blower’s power cord is not in contact with any surface of the stove to prevent electrical shock or fire damage. Do not run the power cord beneath the stove. Installation and Operation Manual - Gateway 3500 Page 53...

  • Page 63: Appendix 9: Optional Thermodisc Installation

    Screw the thermodisc (C) with the screws (D) provided on the back of the stove. The electrical cord of the thermodisc should not touch any surface of the stove to avoid electric shock or fire. Do not run the power cord under the stove. Page 54 Installation and Operation Manual - Gateway 3500...

  • Page 64: Appendix 10: Air Tubes And Baffle Installation

    Put the baffle in place. Repeat steps 1 and 2 for the three other tubes. To remove the tubes use the above steps in reverse order. Installation and Operation Manual - Gateway 3500 Page 55...
  • Page 65 Note that secondary air tubes (A) can be replaced without removing the baffle board (B) and that all tubes are identical. Page 56 Installation and Operation Manual - Gateway 3500...

  • Page 66: Appendix 11: Mobile Home Installation

    APPENDIx 11: MOBILE HOME INSTALLATION For a stove on a pedestal remove the plugs (N) and screw the base on the floor with the proper hardware (O). Installation and Operation Manual - Gateway 3500 Page 57...

  • Page 67: Appendix 12: Exploded Diagram And Parts List

    APPENDIx 12: ExPLODED DIAGRAM AND PARTS LIST 46 45 44 DETAIL A Page 58 Installation and Operation Manual - Gateway 3500...
  • Page 68 4 1/2'' X 9'' X 1 1/4'' REFRACTORY BRICK HD PL36758 REFRACTORY BRICK 3 1/4" X 4 1/2" X 1 1/4" PL70864 SECONDARY AIR TUBE 21565 C-CAST 3.5 SERIE BAFFLE WT3BL Step Top Add On PL70878 AIR DEFLECTOR Installation and Operation Manual - Gateway 3500 Page 59...
  • Page 69 BLACK CAST IRON STRAIGHT LEGS WITH ASH DRAWER WLS3NB BRUSH NICKEL CAST IRON STRAIGHT LEGS WITH ASH DRAWER PL24295 PAINTED EMPIRE RIGHT LEG WITH LEVELING BOLT PL24295-01 NICKEL PLATED CAST IRON LEG WITH LEVELING BOLT Page 60 Installation and Operation Manual - Gateway 3500...

  • Page 70: Empire Limited Lifetime Warranty

    Before shipping your unit or defective component to our plant, you must obtain an Authorization Number from your EMPIRE dealer. Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender. Last revised : March 2019 Installation and Operation Manual - Gateway 3500 Page 61...
  • Page 71 Empire Comfort Systems, Inc. 918 Freeburg Avenue Belleville, IL 62220 618 233.7420 www.empirecomfort.com Manufactured by : Stove Builder International inc., 250, rue de Copenhague, St-Augustin-de-Desmaures, Qc, Canada. G3A 2H3, 418-908-8002...
  • Page 72 Manuel d’installation et d’utilisation GATEWAY 3500 (modèle WB35FS) Poêle à bois homologué conformément à la phase II de l’agence de protection de l’environnement EPA et certifié conforme à la norme 2020 bois de corde. Essais de sécurité faits conformément aux normes...
  • Page 73 MERCI D’AVOIR CHOISI CE POÊLE À BOIS. Dans les pages qui suivent Il se peut qu’un permis soit se trouvent des conseils requis pour l’installation du d’ordre général sur le poêle et de la cheminée à Lorsque l’appareil chauffage au bois, des laquelle il est branché.
  • Page 74 6.5 Système d’évacuation ......................27 PARTIE B - INSTALLATION ......................29 7. Sécurité et normes ........................ 29 7.1 Maison mobile ........................29 7.2 Règlements régissant l’installation d’un poêle ..............29 7.3 Localisation de la plaque d’homologation ................30 Page 4 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 75 Annexe 11: Installation dans une maison mobile ..............59 Annexe 12: Vue éclatée et liste de pièces ................60 Garantie à vie limitée EMPIRE ....................63 Détaillant: Installateur: Téléphone: Numéro de série: Manuel d’installation et d’utilisation - Gateway 3500 Page 5...
  • Page 76 PLAQUE D’HOMOLOGATION Page 6 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 77: Partie A - Utilisation Et Entretien

    Californie comme pouvant causer le cancer ou des malformations congénitales et autres troubles de l’appareil reproducteur. Pour de plus amples informations, prière de consulter le www.P65warnings.ca.gov/ Manuel d’installation et d’utilisation - Gateway 3500 Page 7...

  • Page 78: Informations Générales

    Rendement optimal à un taux de combustion donné (PCI). Cet appareil est officiellement testé et certifié par un organisme indépendant. Testé et certifié selon CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) et ASTM E3053-17. Monoxyde de carbone. Page 8 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 79: Spécifications

    être placée sur des fondations, raccordé à des installations de service et qui rencontre la norme CAN/CSA-Z240 MH. Testé et certifié selon CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) et ASTM E3053-17. Manuel d’installation et d’utilisation - Gateway 3500 Page 9...

  • Page 80: Dimensions

    12 1/4" 32 1/8" 310mm 817mm 18 1/2" 30 1/8" 469mm 766mm 27 3/4" 23 1/2" 597mm 706mm 30 1/2" 774mm Figure 2: Vue de face Figure 3: Vue de côté Page 10 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 81 24 5/8" 625mm 32 1/8" 817mm 18 1/2" 468mm 30 1/8" 766mm 24 1/4" 28 1/2" 617mm 725mm 30 1/2" 774mm Figure 5: Vue de face Figure 6: Vue de côté Manuel d’installation et d’utilisation - Gateway 3500 Page 11...
  • Page 82 Figure 7: Vue de dessus 24 5/8" 625mm 12 1/4" 310mm 18 1/2" 468mm 34" 864mm 21 1/2" 26 1/4" 545mm 30 1/2" 666mm 774mm Figure 8: Vue de face Figure 9: Vue de côté Page 12 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 83 Figure 10: Ouverture de porte 3/16" 5/16" 12 7/8" 326mm 22 7/8" 20 1/8" 581mm 510mm Figure 11: Vue de face - chambre à combustion Figure 12: Vue de côté - chambre à combustion Manuel d’installation et d’utilisation - Gateway 3500 Page 13...

  • Page 84: Matériaux

    La pièce la plus occupée sera plus chaude, alors que les chambres et le sous-sol (s’il y en a un) resteront plus frais. De cette façon, moins de bois est brûlé qu’avec les autres formes de chauffage. Page 14 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 85: Émissions Et Rendement

    • DES DÉBRIS DE CONSTRUCTION OU DE SIMILAIRES POUR ALLUMER UN FEU. DÉMOLITION; BRÛLER CES MATÉRIAUX POURRAIT PRODUIRE UNE ÉMANATION DE FUMÉE TOXIQUE, RENDRE L’APPAREIL INEFFICACE ET CAUSER DE LA FUMÉE. Manuel d’installation et d’utilisation - Gateway 3500 Page 15...

  • Page 86: Essences D'arbres

    à condition de ne pas brûler trop de ces bûches à la fois. Ne pas brûler de bûches densifiées contenant de la sciure imprégnée de cire ou de bûches contenant des additifs chimiques. Suivre les instructions et les mises en garde du fabricant. Page 16 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 87: Séchage Du Bois

    • Installer l’ensemble de pattes (voir "Annexe 1: Installation des pattes") ou le piédestal (voir "Annexe 2: Installation du piédestal"). • Installer le revêtement de porte (voir "Annexe 3: Installation du revêtement de porte"). Manuel d’installation et d’utilisation - Gateway 3500 Page 17...

  • Page 88: Fonctionnement Du Ventilateur

    Les causes potentielles de retour de fumée sont décrites à la section "9. Le système d’évacuation" ce manuel. Voir "Annexe 7: Installation du pare-étincelles optionnel", pour les instructions d’installation. Page 18 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 89: Combustion Efficace Du Bois

    L’appareil ne doit pas être laissé sans surveillance lorsque la porte est légèrement ouverte. Toujours fermer et verrouiller la porte lorsque le feu est allumé. Manuel d’installation et d’utilisation - Gateway 3500 Page 19...

  • Page 90: Cycle De Combustion

    à allumer ses voisines. Chaque charge de bois devrait fournir plusieurs heures de chauffage. La grosseur de chaque charge peut varier selon la quantité de chaleur nécessaire. Page 20 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 91: Raviver Un Feu

    Le meilleur moment pour retirer la cendre est le matin, après avoir chauffé toute la nuit lorsque l’appareil est relativement froid, mais qu’il y a encore un peu de tirage pour aspirer la poussière de cendres vers l’intérieur de l’appareil et l’empêcher de sortir dans la pièce. Manuel d’installation et d’utilisation - Gateway 3500 Page 21...

  • Page 92: Contrôle De L'admission D'air

    à l’avant, placer deux morceaux l’un à côté de l’autre, en diagonale dans la chambre à combustion, puis deux autres par-dessus en croisé. Ouvrir le contrôle d’air complètement et ne réduire l’air qu’une fois le bois totalement enflammé. Page 22 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 93 2.5 pi. cu. à 3.0 pi. cu. 8 à 9 heures >3.0 pi. cu 9 à 10 heures Un temps de combustion plus long n’indique pas nécessairement que le rendement de l’appareil est bon. Manuel d’installation et d’utilisation - Gateway 3500 Page 23...

  • Page 94: Entretien

    Inspecter les briques ou les pierres réfractaires et le coupe-feu périodiquement. Remplacer ce qui est cassé ou endommagé. L’utilisation de l’appareil avec un coupe-feu endommagé ou manquant pourrait créer des températures et des conditions dangereuses et annulera la garantie. Page 24 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 95: Vitre

    Voir la procédure d’installation. Réinstaller la vitre, en prenant soin de bien la centrer dans la porte. Ne pas trop serrer les vis. Manuel d’installation et d’utilisation - Gateway 3500 Page 25...

  • Page 96: Porte

    Réinstaller la goupille de retenue fendue en utilisant un petit marteau. Figure 13: Retrait de la goupille de retenue Figure 14: Installation de la goupille de retenue Page 26 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 97: Système D'évacuation

    Même si la créosote se forme lentement dans le système, la cheminée devrait être inspectée et nettoyée au moins une fois par année. Manuel d’installation et d’utilisation - Gateway 3500 Page 27...
  • Page 98 Ne pas utiliser d’eau, car il pourrait se produire une explosion de vapeur; L’inspection et le nettoyage du poêle par un ramoneur qualifié ou le service des incendies sont obligatoires avant la remise en service de l’appareil. Page 28 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 99: Partie B - Installation

    UL 103 et ULC S629 ou à une cheminée de maçonnerie approuvé selon le code avec une gaine de cheminée. Manuel d’installation et d’utilisation - Gateway 3500 Page 29...

  • Page 100: Localisation De La Plaque D'homologation

    à-dire que l’appareil ne peut être installé plus près des matériaux combustibles que ce que le tuyau simple ou double permet. Pour connaître la façon sécuritaire de réduire les dégagements, voir la section "8.3 Réduction sécuritaire des dégagements" Page 30 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 101 48" 36" 122 cm 92 cm Figure 15: Dégagements - Dessus Figure 16: Dégagements - Coin 84" (L) 213 cm Figure 17: Dégagements - Côté Manuel d’installation et d’utilisation - Gateway 3500 Page 31...

  • Page 102: Dégagements

    Pour réduire les dégagements d’un appareil utilisant un tuyau à paroi simple, l’utilisation d’un écran pare-chaleur certifié avec le tuyau à paroi simple, à 6" des matériaux combustibles, dois être utilisé. Seulement dans ce cas, les mêmes dégagements qu’avec un tuyau double certifié peuvent être utilisés. Page 32 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 103 à 6" des matériaux combustibles, dois être utilisé. Seulement dans ce cas, les mêmes dégagements qu’avec un tuyau double certifié peuvent être utilisés. Les distances de tuyau listées dans ce tableau se réfèrent aux distances obtenues lorsque le poêle est installé en accord avec les dégagements de l’appareil mentionnés ci-dessus. Manuel d’installation et d’utilisation - Gateway 3500 Page 33...
  • Page 104 Les distances de tuyau listées dans ce tableau se réfèrent aux distances obtenues lorsque le poêle est installé en accord avec les dégagements de l’appareil mentionnés ci-dessus. interdit tuyau à simple paroi maison mobile. Il est strictement d’installer un appareil avec un dans une Page 34 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 105: Protection Du Plancher

    La protection de plancher se limite au dégagement arrière (G) si ce dernier est inférieur à 8 pouces (203 mm). Seulement requis sous la section horizontale (Ho) du connecteur. Doit excéder d’au moins 2" (51 mm) de chaque côté du connecteur. Voir "Figure 17: Dégagements - Côté" Manuel d’installation et d’utilisation - Gateway 3500 Page 35...

  • Page 106: Réduction Sécuritaire Des Dégagements

    G) Dégagement des rebords de l’écran aux murs de côtés et arrière pour écrans de plafond : 3" (75 mm) Dépassement de l’écran au-delà des côtés de l’appareil : 18" (450 mm) Page 36 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 107 Manuel d’installation et d’utilisation - Gateway 3500 Page 37...
  • Page 108 24ga (0,61 mm), espacée du mur d'au moins 1 po (25 mm)* par des cales 12" ininflammables. (305 mm) * Au Canada, cet espace peut être de ⅞" (21 mm) Page 38 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 109: Le Système D'évacuation

    être utilisés. Aucun composant de la cheminée ne devrait être fabriqué ou remplacé par d’autres provenant de marques de cheminée différentes. La cheminée doit être d’un type approprié pour les combustibles solides. Manuel d’installation et d’utilisation - Gateway 3500 Page 39...
  • Page 110 6" (150 mm) à moins que le système d’évacuation ne soit droit et excède 25' (7,6 m) de hauteur. Si un mur combustible doit être traversé, un coupe-feu isolé homologué est obligatoire. Page 40 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 111: Hauteur Minimale De La Cheminée

    Des températures excessives peuvent provoquer un feu de cheminée. Figure 18: Bonne conception du système Figure 19: Conception de système inférieure Manuel d’installation et d’utilisation - Gateway 3500 Page 41...

  • Page 112: Apport D'air De Combustion

    Vérifier s’il n’y a pas de dépôts de suie sur le conduit d’apport d’air extérieur lors du nettoyage et de l’inspection du système, une fois l’an. Page 42 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 113: Installation Du Raccord De Cheminée

    • L’installation doit être aussi courte et droite que possible entre le poêle et la cheminée. Il est préférable d’utiliser deux coudes à 45o plutôt qu’un seul coude à 90o. Manuel d’installation et d’utilisation - Gateway 3500 Page 43...
  • Page 114 être conforme à la norme CSA B365, code d’installation des appareils à combustibles solides et du matériel connexe. • Le raccord de cheminée doit être propre et en bon état. Page 44 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 115: Annexe 1: Installation Des Pattes

    Retirer la porte, les briques réfractaires et le bouchon à cendres du poêle, si désiré. Déposer le poêle sur le dos. Retirer et jeter les deux supports de transport (D). Conserver les écrous (C) et les rondelles (B) pour l’étape 4. Manuel d’installation et d’utilisation - Gateway 3500 Page 45...
  • Page 116 Installer les pattes (E) sur les supports de pattes (F). Installer la rondelle (G) et visser l’écrou (H). Installer les supports de pattes sur le poêle avec la rondelle (B) et visser l’écrou (C) provenant de l’étape 1. Page 46 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 117 à cendre ainsi que la porte sur le poêle. (Voir étape 1) Le coupe-feu et les briques doivent être remis au bon endroit après le positionnement final de l’appareil Manuel d’installation et d’utilisation - Gateway 3500 Page 47...

  • Page 118: Annexe 2: Installation Du Piédestal

    Retirer la porte, les briques réfractaires et le bouchon à cendres du poêle, si désiré. Déposer le poêle sur le dos. Installer le piédestal (B) sur le poêle et le fixer en place avec deux vis (A). Page 48 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 119 à cendres ainsi que la porte sur le poêle. Voir l’étape 1. Le coupe-feu et les briques doivent être remis au bon endroit après le positionnement final de l’appareil Manuel d’installation et d’utilisation - Gateway 3500 Page 49...

  • Page 120: Annexe 3: Installation Du Revêtement De Porte

    Positionner le revêtement de porte (A) sur la porte et visser avec les écrous (B). Pour faciliter l’installation, ne pas serrer les vis au fond avant qu’elles ne soient toutes installées. Note: Il n’est pas nécessaire d’enlever la vitre pour installer le revêtement de porte. Page 50 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 121: Annexe 4: Panneaux Décoratifs

    Pour retirer le panneau décoratif (C), retirez les vis (D) et pousser sur le panneau pour le décrocher du support (E). Lorsque les panneaux sont retirés, retirer les vis (B) et les supports de panneau décoratif (A). Manuel d’installation et d’utilisation - Gateway 3500 Page 51...

  • Page 122: Annexe 5: Installation De L'échangeur De Chaleur Supérieur Optionnel

    Assembler l’échangeur de chaleur (C) avec vis (B). le nouveau déflecteur (D) avec quatre vis (E). Installer l’échangeur de chaleur et le fixer en place avec les quatre vis (B) conservées de l’étape précédente. Page 52 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 123: Annexe 6: Installation D'un Ensemble D'entrée D'air Frais Optionnel

    (A) et d’un tuyau isolé flexible (B) de type HVAC (doit être conforme aux normes ULC S110 ou UL 181, classe 0 ou classe 1), vendu séparément. Voir le manuel d’installation de l’ensemble d’entrée d’air frais pour plus de détails. Manuel d’installation et d’utilisation - Gateway 3500 Page 53...

  • Page 124: Annexe 7: Installation Du Pare-Étincelles Optionnel

    Soulever le pare-étincelles et pousser la partie inférieure vers le poêle puis le laisser descendre jusqu’à ce que les crochets du bas soient derrière le rebord d’ouverture de porte inférieur. Attention: Ne jamais laisser l’appareil sans surveillance lorsque le pare-étincelles est utilisé. Page 54 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 125: Annexe 8: Installation Du Ventilateur Optionnel

    Le cordon électrique du ventilateur ne doit pas toucher à aucune surface du poêle de façon à éviter les décharges électriques ou les incendies. Le cordon électrique ne doit pas passer sous le poêle. Manuel d’installation et d’utilisation - Gateway 3500 Page 55...

  • Page 126: Annexe 9: Installation Du Thermodisque Optionnel

    Le cordon électrique du thermodisque ne doit pas toucher à aucune surface du poêle de façon à éviter les décharges électriques ou les incendies. Le cordon électrique ne doit pas passer sous le poêle. Page 56 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 127: Annexe 10: Installation Des Tubes D'air Et Du Coupe-Feu

    S’assurer que la dent touche le fond du chemin du tube. Installer le coupe-feu Répéter les étapes 1 et 2 pour les autres tubes d’air secondaire. Retirer dans l’ordre inverse. Manuel d’installation et d’utilisation - Gateway 3500 Page 57...
  • Page 128 Prendre note que n’importe quel tube (A) peut être remplacé sans retirer le coupe-feu (B) et que les tubes sont tous identiques. Page 58 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 129: Annexe 11: Installation Dans Une Maison Mobile

    ANNExE 11: INSTALLATION DANS UNE MAISON MOBILE Retirer les bouchons (N) et visser la base en place avec la quincaillerie appropriée (O). Manuel d’installation et d’utilisation - Gateway 3500 Page 59...

  • Page 130: Annexe 12: Vue Éclatée Et Liste De Pièces

    ANNExE 12: VUE ÉCLATÉE ET LISTE DE PIÈCES 46 45 44 DETAIL A Page 60 Manuel d’installation et d'utilisation - Gateway 3500...
  • Page 131 BRIQUE RÉFRACTAIRE 4 1/2'' X 9'' X 1 1/4'' HD PL36758 BRIQUE RÉFRACTAIRE 3 1/4" X 4 1/2" X 1 1/4" PL70864 TUBE D'AIR SECONDAIRE 21565 COUPE-FEU EN C-CAST SÉRIE 3.5 WT3BL ÉCHANGEUR DE CHALEUR SUPÉRIEUR PL70878 DÉFLECTEUR D'AIR Manuel d’installation et d’utilisation - Gateway 3500 Page 61...
  • Page 132 PATTES DROITES EN FONTE NOIRE AVEC TIROIR À CENDRE WLS3NB PATTES DROITES EN FONTE ARGENT BROSSÉ AVEC TIROIR À CENDRE PL24295 PATTE EMPIRE DROITE PEINTE AVEC BOULON DE NIVELAGE PL24295-01 PATTE DE FONTE PLAQUÉE NICKEL AVEC BOULON DE NIVELAGE Page 62 Manuel d’installation et d'utilisation - Gateway 3500...

  • Page 133: Garantie À Vie Limitée Empire

    Avant d’expédier votre appareil ou une pièce défectueuse à notre usine, vous devez obtenir un numéro d’autorisation de votre détaillant EMPIRE. Toute marchandise expédiée sans autorisation sera automatiquement refusée et retournée à l’expéditeur. Manuel d’installation et d’utilisation - Gateway 3500 Page 63...
  • Page 134 Empire Comfort Systems, Inc. 918 Freeburg Avenue Belleville, IL 62220 618 233.7420 www.empirecomfort.com Fabriqué par : Fabricant de poêles International inc., 250, rue de Copenhague, St-Augustin-de-Desmaures, Qc, Canada. G3A 2H3, 418-908-8002...
  • Page 135 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 258 of 425...
  • Page 136 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (2 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 259 of 425...
  • Page 137 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (3 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 260 of 425...
  • Page 138 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (4 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 261 of 425...
  • Page 139 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (5 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 262 of 425...
  • Page 140 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (6 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 263 of 425...
  • Page 141 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (7 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 264 of 425...
  • Page 142 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (8 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 265 of 425...
  • Page 143 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (9 OF 19) Guillaume Thibodeau-Fortin Guillaume Thibodeau-Fortin Envoyé: 3 mai 2018 12:20 À: 'Sanchez, Rafael' 'Claude Pelland Intertek' Objet: RE: 30-days notification - 3.4 series Hi Rafael, We had a safety issue with the stove earlier this week so we need to delay the certification planned on May 7 .
  • Page 144 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (10 OF 19) [Numéro de page] Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 267 of 425...
  • Page 145 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (11 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 268 of 425...
  • Page 146 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (12 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 269 of 425...
  • Page 147 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (13 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 270 of 425...
  • Page 148 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (14 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 271 of 425...
  • Page 149 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (15 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 272 of 425...
  • Page 150 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (16 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 273 of 425...
  • Page 151 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (17 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 274 of 425...
  • Page 152 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (18 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 275 of 425...
  • Page 153 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM APPENDIX I - EPA CORRESPONDANCE (19 OF 19) Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 276 of 425...
  • Page 154 6/26/2019 7:45:42 AM PRODUCT EVALUATION REPORT 103536746MTL-003 STOVE BUILDER INTERNATIONAL PRODUCT EVALUATION PRODUCT EVALUATED ESCAPE 2100, HT-3000, GATEWAY 3500, OSBURN 3500 EVALUATION PROPERTY U.S. ENVIRONMENTAL PROTECTION AGENCY 40 CFR PART 60 REPORT NUMBER 103536746-MTL003 ORIGINAL ISSUE DATE 02/11/19 LAST REVISED DATE...
  • Page 155 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM PRODUCT EVALUATION REPORT 103536746MTL-003 (2 OF 50) 1829, 32nd AVenue Lachine, Quebec H8T 3J1 Telephone: (514)631-3100 Facsimile: (514)631-1133 www.intertek.com/building PRODUCT EVALUATION FOR STOVE BUILDER INTERNATIONAL Report No.: 103536746-MTL003 Date: 02/11/19 PRODUCT EVALUATION RENDERED TO: Company Name:...

  • Page 156: Introduction

    Intertek Testing Services NA Ltd./Inc. (Intertek) is conducting a product evaluation for Stove Builder International, on Escape 2100, HT-3000, Gateway 3500, Osburn 3500, to evaluate if the differences with the previously certified Solution 3.5 will increase particulate matter emission rate limit. The evaluation is being conducted to determine if items listed in U.S.

  • Page 157: Reference Documents

    Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM PRODUCT EVALUATION REPORT 103536746MTL-003 (4 OF 50) 1829, 32nd AVenue Lachine, Quebec H8T 3J1 Telephone: (514)631-3100 Facsimile: (514)631-1133 www.intertek.com/building PRODUCT EVALUATION FOR STOVE BUILDER INTERNATIONAL Report No.: 103536746-MTL003 Date: 02/11/19 Reference Documents As part of this evaluation, Intertek has directly or indirectly used the following referenced documents:...
  • Page 158 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM PRODUCT EVALUATION REPORT 103536746MTL-003 (5 OF 50) 1829, 32nd AVenue Lachine, Quebec H8T 3J1 Telephone: (514)631-3100 Facsimile: (514)631-1133 www.intertek.com/building PRODUCT EVALUATION FOR STOVE BUILDER INTERNATIONAL Report No.: 103536746-MTL003 Date: 02/11/19 Based on the information contained and referenced herein, it is Intertek’s professional judgment based on sound engineering principles that the following is true:...

  • Page 159: Appendix

    6 APPENDIX Drawing EB00053_CERTIF(reference unit) Drawing DB03129-V01 (Escape 2100); Drawing DB07300-V01(HT-3000); Drawing OB03500-V01(Osburn 3500); Drawing SF00615-V01(Gateway 3500) Version: 12/15/17 Page 6 of 7 SFT-BC-OP-19h Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 282 of 425...

  • Page 160: Last Page & Revision Summary

    Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM PRODUCT EVALUATION REPORT 103536746MTL-003 (7 OF 50) 1829, 32nd AVenue Lachine, Quebec H8T 3J1 Telephone: (514)631-3100 Facsimile: (514)631-1133 www.intertek.com/building PRODUCT EVALUATION FOR STOVE BUILDER INTERNATIONAL Report No.: 103536746-MTL003 Date: 02/11/19 LAST PAGE &...
  • Page 161 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 STOVE BUILDER INTERNATIONAL INC. TEST REPORT SCOPE OF WORK EPA EMISSIONS TESTING/ 3.5 SERIES (SOLUTION 3.5, OSBURN 3500, GATEWAY 3500, ESCAPE 2100, HT-3000)/WOOD FUEL ROOM HEATERS. REPORT NUMBER 103536746MTL-002 TEST DATE(S) 05/22/18 - 05/25/18 ISSUE DATE...
  • Page 162 SCOPE Intertek Testing Services NA (Intertek) has conducted testing for Stove Builder International Inc., on model Solution 3.5, a representative unit of the 3.5 Series SOLUTION 3.5, OSBURN 3500, GATEWAY 3500, ESCAPE composed of the following models ( 2100, HT-3000 ) Wood Burning Room Heater to evaluate all applicable performance requirements included in “Determination of particulate matter emissions from wood...
  • Page 163 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (3 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 SECTION 2 SUMMARY OF TEST RESULTS...
  • Page 164 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (4 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 Following assembly, the unit was placed on the test stand.
  • Page 165 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (5 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 Pressure transmitter SBI-294...
  • Page 166 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (6 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 AIR SUPPLY SYSTEM Combustion air enters at the bottom of the heater, which is directed to the firebox.
  • Page 167 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (7 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 FIGURE 1 –...
  • Page 168 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (8 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 Particulates were sampled in strict accordance with ASTM E2515-2011.
  • Page 169 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (9 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 TEST METHOD PROCEDURES LEAK CHECK PROCEDURES...
  • Page 170 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (10 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 SECTION 8 TEST CALCULATIONS...
  • Page 171 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (11 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 ��...
  • Page 172 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (12 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 = Volume of gas sample as measured by dry gas meter, dcm (dcf).
  • Page 173 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (13 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 TOTAL PARTICULATE WEIGHT –...
  • Page 174 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (14 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 MU OF c = BG...
  • Page 175 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (15 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 = duct width, m The air flow velocity shall be calculated as follows:...
  • Page 176 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (16 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 = ∑(Δe ×...
  • Page 177 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (17 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 The air control was opened for 16.5 minutes or when 15% of the load weight has been consumed, and then set at the lowest burn rate.
  • Page 178 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (18 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 BURN VELOCITY...
  • Page 179 The emission rate of 1.37 g/hr meets the EPA requirements for the Step 2 limits. Solution 3.5 is a representative unit of the 3.5 series made of SOLUTION 3.5, OSBURN 3500, GATEWAY 3500, ESCAPE 2100, HT-3000. Version: 05/10/17 Page 19 of 21 GFT-OP-10c Stove Builder International Inc.
  • Page 180 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (20 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 SECTION 12 PHOTOGRAPHS...
  • Page 181 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM TEST REPORT 103536746MTL-002 (21 OF 21) 8431 Murphy Drive Middleton, WI 53562 Telephone: 608-836-4400 Facsimile: 608-831-9279 www.intertek.com/building TEST REPORT FOR STOVE BUILDER INTERNATIONAL INC. Report No.: 103536746MTL-002 Date: 07/13/18 SECTION 13 REVISION LOG...
  • Page 182 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM COMPONENTS ETL Mark Minimum Labeling Requirements (new Intertek Mark) MINIMUM MARKING REQUIREMENTS FOR PRODUCTS BEARING THE ETL MARK The ETL Listing Certification Mark Label consists of the following four items: The ETL Certification Mark with “US”...
  • Page 183 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM In the case where a discrepancy exists between the product and the Listing Report, the Listing Report currently on the SpecDirect website will be considered correct, and therefore the Applicant has the responsibility for making the necessary corrections so that the product will meet the specifications stated herein.
  • Page 184 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM and certification and owns rights to Listing Reports. Authorization to Mark - The term Authorization to Mark (“ATM”) shall mean a written document from Intertek that authorizes the Manufacturer to apply an Intertek certification mark to a specific product.
  • Page 185 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM Certification Mark. [From the Cert Agreement: The term Product shall mean an Applicant’s device, equipment, material, or system that has been submitted for testing or evaluation, and found to be in compliance with Intertek Requirements and approved for Listing.
  • Page 186 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM perform this type of inspection. INITIAL FACTORY AUDIT The purpose of this audit is to ensure the following: The Plant Manager, Foreman and Quality Control Personnel are familiar with this Report. The Plant Quality Control Program will assure that the product is manufactured to the requirements in this Report.
  • Page 187 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM 2. The equipment used for quality control conforms to the specifications in the quality control procedure. The work area is suitable for a good quality control program. 3.
  • Page 188 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM ADDITIONAL REQUIREMENTS DRAWING INDEX Intertek ETL Certification Marks Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 354 of 425...
  • Page 189 Report prepared for Guillaume Thibodeau-Fortin (Stove Builder International Inc.) on 6/26/2019 7:45:42 AM INTERTEK ETL CERTIFICATION MARKS Stove Builder International Inc. | 44826 | Rev: May 31 2019 2:49PM | Uncontrolled Copy Page 355 of 425...

Table of Contents