Table of Contents
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Table of Contents
Summary of Contents for Baldor KPD007
- Page 1 HMI Operator Panel Installation & Operating Manual 2/02 MN1272...
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Page 2: Table Of Contents
Table of Contents Section 1 Product Overview ..............Section 2 Receiving and Installation . - Page 3 ii Table of Contents MN1272...
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Page 4: Product Overview
UL and cUL are registered trademarks of Underwriters Laboratories. Limited Warranty For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. - Page 5 PRECAUTIONS: Classifications of cautionary statements. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. Caution: Indicates a potentially hazardous situation which, if not avoided, could result in damage to property. WARNING: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.
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Page 6: Receiving And Installation
Section 2 Receiving and Installation Receiving & Inspection Baldor products are thoroughly tested at the factory and carefully packaged for shipment. When you receive your shipment, there are several things you should do immediately. Observe the condition of the shipping container and report any damage immediately to the commercial carrier. - Page 7 Apply Thick gasket: (Figure 2-1 and Figure 2-2). The gasket should be applied on the operator panel just behind the bezel. The gasket should be applied starting from the 1/3 of the lower side being careful to keep it straight. The two ends of the gasket should meet without overlap.
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Page 8: 24Vdc Power Connections
(not available for KPD007). The communication parameters for the printer are defined by the application program (project file). The printer port connector is a 15 pin D sub type. Use Baldor RS232 cable, CBL034–501 (9.8 ft, 3m); Gender Changer, OPT033–501. - Page 9 RS–232, RS–422, RS–485 or Current Loop (20 mA) operation. The connection method determines the communication mode, Figures 2-6 and 2-7. The RS232/485 Port connector is a 15 pin D sub type. Use Baldor RS232 cable, CBL034–501 (9.8 ft, 3m); Gender Changer, OPT033–501. Table 2-1...
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Page 10: Rs232/485 Port
CANopen Port The CANopen Port is a communication port specially designed for CANopen communication. The CANopen Port connector is a 9 pin D sub type. The procedure to mount the communication modules is the following: Turn off the unit and disconnect input power cable. Remove the 2 screws (‘A’... -
Page 11: Installing Software On Your Pc
Installing Software on your PC The setup software is Windows–based. The HMI panel connects to a serial port of your PC using a null modem cable for RS232 communications. Minimum system requirements Hardware requirements (minimum): Processor: Intel 80486 / 33 MHz RAM: 16 MB Free Hard Disk Space: 13 MB 3.5 inch floppy diskette drive... - Page 12 Select “Binary Transfers” from the Settings pull down menu within Terminal program. Set the Binary Transfer protocol to XModem/CRC. Close menu and save the settings. Terminal Communications settings are now complete. Windows 98 Power up the Host and start Windows software. In “Control Panel”...
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Page 13: Software Settings
Software Settings Start the Designer program. At the main menu, select Options→Communications Choose the COM port you will be using and be sure the settings are 9600, 1 Stop bit, No Parity. Click OK when done. At the main menu, select Project→Change Controller Driver Select the control you are using. -
Page 14: Panel Setup
Panel Setup At the main menu, select Project→Panel Setup Select your settings on the Panel Setup Dialog box. Selecting “Protection allows you to enter a password: Note: Another quick way to do this is to retreive panel resources. To do this, connect and power up the panel. - Page 15 Selecting RPT allows “Remote Pass Through” options to be set. Selecting MISC allows some miscellaneous parameters to be set. 2-10 Receiving & Installation MN1272...
- Page 16 At the main menu, select Project→Controller Setup Select the control model being used and set the communications for the control. The system is now ready for programming. Refer to MN1271 for information on how to program the panel for operation. MN1272 Receiving &...
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Page 17: Quick Start
Quick Start If you are an experienced user, you are probably already familiar with the operation and programming methods. If so, this quick start guide has been prepared for you. This procedure will help get your system up and running in the quickly and will operation to be verified. -
Page 18: Start-Up
Verify that all LED’s are ON briefly during self test at power up. After self test is complete, only the Run LED and Communication LED remain ON. Figure 3-1 Panel Layout Description (see Table 3-1) < > Shift KPD007 Panel KPD008 Panel KPD009 Panel MN1272 Start-Up 3-1... - Page 19 Table 3-1 Key and LED Description (see Figure 3-1) Symbol Name LED Color Definition OFF – No failure. Battery OK. (Some panels do not have batteires.) Blink – Battery Low. ON – Hardware Failure detected. Fault Fault OFF – No keys are pressed. Green ON –...
- Page 20 Table 3-1 Key and LED Description Continued Symbol Name LED Color Definition Changes case (upper/lower) while in Data Entry Mode. Shift Shift Changes between positive and negative numbers in Data Entry Mode. Polartiy Decimal Point and Delete key. Decimal Point &...
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Page 21: Communications Module
Communications Module The CANopen module provides some diagnostic information during operation. To access the information, do the following: Connect a PC to the RS232/485 port. Start the Designer program. Select Page→Special Pages and Page Modes→System. Scroll to the bottom of the display. An example of the diagnostic information displayed is as follows: OPT032–501 0 H100 X030 OK Where:... -
Page 22: Operation
Section 4 Operation Battery Replacement Replace the battery when one of the following are observed: LED is blinking (FAULT or FLT indicator) The ‘Battery’ field in System Menu (BATTERY OK or LOW) The value of the S6 bit in the RDA is 1. Model KPD008 requires a lithium battery for memory backup to prevent loss of data, real time clock, event list, and recipe data. -
Page 23: Battery Check At Power Off
Battery Check at Power OFF It is possible to check the battery status when the unit is turned off. Press the SERVIN key while the unit is turned off, the FAULT led will blink for a short time if the battery is good. If the LED doesn’t blink, it means that battery level is low. -
Page 24: Troubleshooting
Section 5 Troubleshooting Change Modes When it is difficult to change to Configuration Mode, do the following: KPD007 and KPD008 Panels Turn the unit OFF. Press and hold any 3 keys. Turn the unit ON. Hold the pressed keys until the Configuration Mode is displayed. - Page 25 5-2 Troubleshooting MN1272...
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Page 26: Specifications & Product Data
An example of this plate is shown in Figure 6-1. Figure 6-1 Example Nameplate Identification KPD007–501 product model name 01/02... - Page 27 Specifications Continued Model KPD007 KPD008 KPD009–501 KPD009–502 (Mono) (Color) Display 4x20 LCD 8x40 LCD 16x40 LCD Graphics – 240x64 320x240 Diagonal (inches) – 5.2″ (132mm) 5.6″ (142mm) User memory (applications+protocol) 128KB (96+32)KB User memory expansion (Maximum) 512KB Function keys Touchscreen (resistive)
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Page 28: Dimensions
Dimensions KPD007 0.19 5.86 (149) 2.36 (60) Cutout 5.35 (136) Dimensions are in inches (mm) KPD008 8.66 (220) 0.19 (71) Cutout 8.15 (207) Dimensions are in inches (mm) MN1272 Specifications & Product Data 6-3... - Page 29 Dimensions Continued KPD009 0.19 5.86 (149) 2.36 (60) Cutout 5.35 (136) Dimensions are in inches (mm) 6-4 Specifications & Product Data MN1272...
- Page 30 TEL: +39 11 562 4440 TEL: +61 29674 5455 TEL: +65 744 2572 TEL: +52 47 61 2030 FAX:+39 11 562 5660 FAX:+61 29674 2495 FAX:+65 747 1708 FAX:+52 47 61 2010 Baldor Electric Company Printed in USA MN1272 2/02 C&J 1000...