Table of Contents
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Table of Contents
Related Manuals for Hyundai DHY50E
Summary of Contents for Hyundai DHY50E
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Page 2: Table Of Contents
INDEX CONTENTS PAGE NO.S SAFETY 3 - 8 PART LOCATIONS ASSEMBLY 10 - 11 PRE OPERATION CHECKS 12 - 13 OPERATION 13 - 15 STARTING PROCEDURE 16 - 17 STOPPING PROCEDURE DRAINING THE WATERPUMP MAINTENANCE 19 - 21 TROUBLE SHOOTING TRANSPORTATION &... -
Page 3: Safety
1. SAFETY General Safety Notes. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user. - Page 4 1.10 Carbon Monoxide (where applicable). 1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the following;...
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Page 5: Safety
1.20 General Fuel Safety (where applicable). CAUTION ALL FUELS ARE FLAMABLE Fire Hazard – keep fuel away from all sources of ignition for example heaters. 1.21 Lamps, sparks from grinding or welding. 1.22 DO NOT carry out hot work on tanks that have contained fuel. 1.23 ALWAYS keep the work area tidy. - Page 6 1.46 All trailing cables should be routed so as not to cause any kind of trip hazard. 1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves. 1.50 Batteries (where present). 1.51 Batteries present a risk if they become damaged by the possible leaking of electrolyte.
- Page 7 recommended to observe the condition of your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur. 1.70 Noise (where applicable). 1.71 The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have hearing checked regularly.
- Page 8 1.92 NEVER allow children or anyone unable to fully understand the directions given in this manual to operate this product. 1.93 Make sure you keep this manual handy so you may refer to it whenever questions arise and ensure you pass this manual on if the machine is loaned or sold. 1.94 Correct Personal Protective Equipment (PPE) MUST be worn at all times when operating or repairing this machine.
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Page 9: Part Locations
2. PART LOCATIONS Oil Drain Plug On/Off Key Switch Oil Filler Cap / Dipstick Recoil Starter Pump Drain Plug Pump Priming Cap Pump Inlet Exhaust Battery Fuel Tank Starter Motor Stop / Run Pimp Housing Pump Outlet... -
Page 10: Assembly
3. ASSEMBLY NOTE Hose connections are supplied as standard with this pump. Hoses are NOT supplies as standard with this pump. Connecting the Suction Hose to the Pump Slide hose clamp over the end of hose. Slide the suction hose onto the hose barb. Tighten the hose clamp securely to the hose. -
Page 11: Assembly
Insert connect discharge hose (optional) If desired, use a commercially available hose. 3.10 DO NOT use a hose with an inside diameter smaller than the pumps discharge port. 3.11 Slide the cuff over the hose bar. 3.12 Insert a rubber seal into the end of the barb cuff. 3.13 Screw the hose barb assembly onto the pump in a clockwise direction until the hose barb is tightened securely. -
Page 12: Pre Operation Checks
CAUTION ALL FUELS ARE FLAMMABLE ALWAYS handle with extreme care and in a well-ventilated area. Allow the engine to cool and remove the spark plug HT lead cap before refuelling or defueling. DHY50E DHYC50LE DHY80E DHYT80E Oil Capacity (L) Oil Type SAE30 Mineral Oil or SAE15W40 Mineral Oil Place the machine on flat level ground. -
Page 13: Operation
FUEL DHY50E DHYC50LE DHY80E DHYT80E Fuel Capacity (L) Fuel Type Diesel or Red Diesel Place the machine on flat level ground. Clean the area around the fuel filler cap to any prevent dirt or debris from entering the fuel system. - Page 14 This will decrease priming time and improve pump performance by increasing the discharge head. Suction head is a maximum of 25 feet and discharge head should be a maximum of 81 feet. Total head cannot be more than 106 feet. Total Head Discharge...
- Page 15 5.17 Remove the priming plug from the top of the pump. 5.18 Fill the pump with clean water up to the top of the discharge outlet. 5.19 Replace the priming plug. Locating the Strainer Basket into the Water Source 5.20 Place the strainer into the water to be pumped, the basket MUST be fully immersed in water.
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Page 16: Starting Procedure
6. STARTING PROCEDURE NOTE This machine is shipped without fuel and oil. It is essential that fuel and oil levels are checked and maintained before each operation. ALWAYS check the fuel and oil level with the machine on flat level ground. CAUTION FOR OUTDOOR USE ONLY This machine produces carbon monoxide –... -
Page 17: Stopping Procedure
RECOIL START 5.31 Make sure the water pump is on a flat stable surface. 5.32 Make sure the water pump has been filled with both fuel and oil to the correct levels. Turn the fuel tap (1) to the ‘ON’ position. 5.33 5.34 Unscrew the STOP/RUN lever (3) and move it to the RUN position, then lock it in... -
Page 18: Draining The Waterpump
8. DRAINING & FLUSHING THE WATER PUMP Disconnect and drain the suction and discharge hoses. Remove the drain plug from the bottom of the pump. To protect the unit from damage caused by freezing temperatures, ensure the unit has been fully drained of water. Remove the primer plug from the top of the pump and flush the internal components of the water pump with clean water. -
Page 19: Maintenance
9. MAINTENANCE NOTE Service and maintenance must be performed by an authorised agent. DO NOT tamper with, or attempt to adjust the pressure switch or safety valve. Before moving, carrying or carrying out any maintenance on the machine, ensure the ignition switch is in the OFF position and the spark plug HT lead cap has been removed. - Page 20 CAUTION Risk of burn from hot engine oil. Allow the oil to cool to WARM before changing. Warn engine oil will drain more effectively. DHY50E DHYC50LE DHY80E DHYT80E Oil Capacity (L) Oil Type SAE30 Mineral Oil or SAE15W40 Mineral Oil Drain the engine oil while the engine is warm.
- Page 21 AIR FILTER NOTE NEVER run the machine without an air filter being installed. A dirty air filter element affects the engine performance, increases fuel consumption and will make it difficult to start. If you notice a loss in power, check the air filter. You must ensure the air filter housing is free of dust and debris.
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Page 22: Troubleshooting
10. TROUBLESHOOTING Problem Possible Cause Possible Solution Engine lacks power Dirty air filter Replace air filter STOP/RUN lever in STOP Move lever to RUN position position Fill fuel tank or turn of fuel No fuel in the engine Engine will not start supply Battery discharged Charge or replace battery... -
Page 23: Transportation & Storage
11. TRANSPORTATION & STORAGE CAUTION ALWAYS allow the engine to cool completely before storage or transportation. TRANSPORTATION 11.0 Drain the fuel tank using a siphon or similar fuel retrieval device. 11.1 Store the fuel in a suitable container for transport. 11.2 Allow the engine to cool completely. -
Page 24: Specification
11.19 DO NOT store other items on top of the machine. 12. SPECIFICATION Model DHY50E DHYC50LE DHY80E DHYT80E Hyundai D200 4 Stroke Single Hyundai D300 4 Stroke Single Engine Cylinder Cylinder Displacement (cc) Fuel Tank Capacity (L) Net Installed Power @ 3.8/2.8... -
Page 25: Product Disposal & Recycling
13. PRODUCT DISPOSAL & RECYCLING 13.0 We do not offer a take back scheme for the recovery or Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and or batteries is passed onto you by So when it becomes necessary to dispose of your machine you must take it to your Local Civic Amenity Site. -
Page 26: Declaration Of Conformity
14. DECLARATION OF CONFORMITY 14.0 Genpower Ltd confirms that this Hyundai product conforms to the following CE Directives; 2006/42/EC Machinery Directive 2004/108/EC EMC Machinery Directive 2000/14/EC Amended by 2005/88/EC Noise Emissions Directive 97/68/EC 2010/26/EC NRMM Emissions Directive EC DECLARATION OF CONFORMITY The undersigned. - Page 27 15. CONTACT DETAILS 15.0 CONTACT DETAILS Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokeshire. SA72 4RW. UK 15.1 +44 (0) 1646 686198 15.2 SUPPORT aftersales@genpower.co.uk 15.3 WEBSITE www.hyundaipowerequipment.co.uk 16. WARRANTY 16.0 To register your product for the manufacturer’s warranty, please visit; www.hyundapowerequipment.co.uk/warranty 16.1 For full warranty terms and conditions, please visit;...