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Agenda Operator Training - 2 days (DAY 1) 09:00 - 09:15 Introduction, Overview of training program 09:15 - 10:00 Presentation of advantages and differences vs traditional machine (CLASSIC) New features and functions Advantages, Opportunities for customer 10:00 - 10:30 Machine Components •...
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Agenda Operator Training - 2 days (DAY 1) 13:15 - 13:45 Operating modes, explication Manual Mode • Configuration of the main screen and status bar • Description of the help button • Explication of the parameter view • Explication and settings of start and end backtack •...
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Agenda Operator Training - 2 days (DAY 1) 15:00 - 16:15 Automatic mode • Explication of mode and seam program • Explication of the main screen and program selection • Explication of the correction factors • Exercises: Sewing in automatic mode, select a predefined program, identify and modify parameter settings 16:15 - 16:45 Conclusion, Questions...
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Agenda Operator Training - 2 days (DAY 2) 09:00 - 09:30 Recapitulation of the 1st day Questions 09:30 - 10:30 Programming • Explication of program management • Edit a program • Settings of base parameters • Explication of global program parameters •...
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Agenda Operator Training - 2 days (DAY 2) 13:15 - 14:45 Programming Mode, creation of programs • Create a new program • Exercises: Creation of simple programs 14:45 - 15:00 Break 14:30 - 16:15 Programming Mode (cont.) Exercises: • Creation of complex programs comprising multiple seam sections, forward/backward sewing in program, parameter settings in program 16:15 - 16:45 Conclusion, Questions...
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Why M-TYPE PREMIUM? • Productivity • Higher efficiency due to programming functionality / increased no. of operations per machine. • Better Quality Results • Automatic and more precise adjustment / finer calibration tuning • Facility to reproduce parameter settings (more precise results) •...
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Differences PREMIUM vs. CLASSIC • Digital function control with panel Commander • Reproducible and reusable parameter adjustment • Creation of automated programs • Automation of seam sections • End backtack settings can vary from adjustments of start backtack • Sewing foot lift height adjustment (max. 20 mm) •...
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Video Stitch Length Thread Tension Foot Pressure Footstroke...
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Advantages/Opportunities Problem: • Small volume lot sizes • Numerous models • long setup times • Dynamic model line Solution/Opportunity: • Programmable sewing machine • Execution of different seam operations using the same machine...
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Machine Components Programmable foot stroke (max. 9 mm) Control Panel Sewing machine motor Commander Pro integrated in machine head Programmable Bobbin winder with bobbin thread tension winding mechanism Hand wheel Oil level Thread Clamp Service Stop indicator (optional equipment) Button Electronic hand Sewing lamp LED wheel (Jog Dial)
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Operation panel Commander Basic / Commander Pro Commander Basic: • 7” touch screen • 4 GB Internal storage capacity • Media formats: PDF / WebM VP8 • LED status indicator • 2 USB ports Commander Pro: • In addition to the basic features, the Commander Pro has an Ethernet interface (for easy communication with QONDAC) and an NFC-module...
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Main screen – Manual Mode Parameterview Manual/ Automatic-Modus Help button Navigation Status bar Main screen...
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Commander Basic / Pro – Main screen Sewing foot Thread tension Foot pressure Stitch length stroke Max. Speed the additional parameters are indicated with the + sign...
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Value Tiles with popover menu • Settings of parameters which are used often (light grey buttons) • Adjustment in steps (plus and minus button), overwriting the value directly or continuous adjustment (Slide bar)
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resting/tentative Functional Tiles ( ) – Freely configurable Manual/ Automatic- mode Navigation Point position Threading mode Manual backtack Sewing foot lift Thread clamp Seam begin Thread trimmer and seam end backtack...
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Folie 20 neuer Screenshot mit 0 Stichen benötigt Henrik Schuette; 06.02.2019...
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Multi-Functional Tiles with popover menu • SingleTap • Longpress (1s press and hold) Opening of backtack popover Indicator for Longpress- Popover...
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Status bar - Configuration • Material thickness • Seam length (Number of stitches) • Speed • Handwheel position • Pedal position • Stitch Counter Bobbin Thread Select tiles via Drag and Drop • Edge Guide Position • Daily Piece Counter...
Main screen - Configuration • Freely configurable • 3 pages • Every user can configure his own main screen • Function tiles for each function Select tiles via Drag and Drop...
Help Button Help Button Single Tap: Help mode is actived for single function. Next tap opens an information advice. Closing of the information window deactivates the help button. Long Press: Demo mode No automatical deactivation of the help button after closing of information advice.
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Parameter view – Parameter • Additional values (+) • Stitch length • Sewing foot stroke • Needle • Main parameter • Bobbin monitor mode • Point position • Correction speed effect • Correction material thickness effect...
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Parameter Seam begin / Seam end Seam begin Seam end...
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Settings seam begin backtack / seam end backtack On/Off Single tap onto value opens numerical keyboard Increase or decrease value If the function „Stitch length default“ is activated, the same stitch length is used in the backtack as in Indicator for Drop-Down the seam menue, opens further settings...
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Settings backtack Speed of automatical backtack Single stitches per pedal during backtack If the function „Needle 0 = Off thread tension default“ is 1 = Single stitches with activated, then the same backtack speed tension is used in the 2 = Single stitches with backtack as in the seam pedal-dependent sewing speed...
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Exercise: Sewing in Manual Mode, other parameters Pre-setting in Manual Mode During sewing process • modify the base parameters: • start sewing • stitch length 5.0 mm (automatic start backtack) • needle thread tension 25% • activate/deactivate the auxiliary values: •...
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Exercise: Backtack with Pedal Stop Adjustment of backtacks During sewing process • other parameters • start sewing P… (automatic start backtack) • Start backtack active (On) • interrupt the sewing process (pedal) • Number of backward stitches (3 points) • Number of forward stitches (3 points) •...
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Parameter Material thickness detection • Material thickness detection On/Off Goal: Goal: – Sewing foot stroke consistent good consistent good – Stitch length sewing results sewing results – Needle thread tension – Sewing foot pressure – Max. Speed – Maximum speed •...
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Example: Material thickness - Foot Stroke Max. Thickness Min. Thickness Min. Value (Seam parameter) Max. Stroke...
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Exercises: Adjustment Material thickness detection Mode linear Mode 2. Value On/Off • Active (On) • Stitch length • Stroke • Mode 2. Value On/Off • Mode linear • Min. Material thickness 3.0 mm • Sewing foot stroke 8.0 • Min. Material thickness 2.0 mm •...
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Exercise: Sewing in Manual Mode, Gap and Gap+ Pre-setting in Manual Mode During Sewing Process • modify the base parameters : • start sewing • stitch length 3.8 mm (automatic start backtack) • thread tension 25% • activate/deactivate the additional values •...
Navigation Mode Program-Management to create, delete, copy or edit programs All types of settings (depends of access level) Logout and Tutorials: PDFs opening of and videos Login-Screens...
Automatic mode • Program selection • Select from the program list or search for the right program by clicking on the magnifying glass.
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Automatic mode • During sewing process • Indication of actual seam section • Display of parameter values defined in the seam section • Program progress (program bar) • Predefined number of stitches per section • Backtacks • Switch between two seam sections with a stop and with/without thread cutting •...
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Automatic mode: Main screen Current seam- progress Sketch of sewing progress Switch to previous or next section Predefined number of stitches per section Pop over tiles: correction parameters could be changed Information tiles: Threading Preset value mode Current value e.g. Speed Correction / Material Thickness...
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Automatic Mode: Correction actors • correction %age for stitch length and thread tension • Test results • Due to the influence of different material GOAL REALITY Test the correction values and adjust alteration %age...
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Exercise: Identify configurations / settings • Selection of programme no.10 SEAM 10 MANUEL • Which program settings can you identify? – Number of seam sections ? – Backtacks ? – Thread Trim ? – Stop between seam sections ? – Predefined number of stitches ?
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Automatic Mode: Sewing a program • Program Selection • Start sewing process • Switch to previous and following seam section • Function Button no. 6 • USEFUL! Favourite button (assign feature of function buttons) • Skip a seam section of the program •...
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Exercise: Sewing in Automatic Mode • Utilise a program consisting of several seam sections – Select a program using the program selection: Program 10 – SEAM 10 MANUEL – Sew the program • start backtack automatically executed • switch to next seam section (function button no. 6 or •...
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Exercise: Sewing in Automatic Mode • Sewing of a program consisting of several seam sections and specific number of stitches per section – Select a program using the program selection: Program 20 – SEAM 20 AUTOMATIC – Sew the program •...
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Conclusion Day 1 • Introduction to the M-TYPE PREMIUM machine • Advantages, new functions • Components of the machine • Control Panel Commander Basic / Pro • Manual Mode • Parameter adjustment • Start backtack / end backtack • Material thickness detection •...
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Recapitulation of First Day • Control panel Commander Pro • How to navigate in the menus • Use of Softkey Menu, favourite button • Manual Mode • Adjustment of base parameters • Adjustment of other parameters • Thread trimmer • Start backtack / End backtack •...
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Program management Create a new Copy highlighted Delete highlighted Searching function program program program Available programs...
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Program management Create a seam Configuration of main Home button screen and status bar Delete a seam Back to Main screen Copy a seam Play button Play selected Program Seam settings Seam sketch Available seams in segment...
Edit a program Back to program Switch between management Seams 1. Segment (Sketch) A seam segment consist of segment begin, segment and segment end Global seam parameter Thread cutting is only available in the end of seams...
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Segment parameter – Seam begin Seam begin Backtack parameters are similar to manual mode Thread clamp Backtack activated activated Number of stitches in segment Segment number Sewing stop in the end of segment Backtack deactivated for segment end...
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Segment parameter – Seam end – Sewing stop Segment end Stop at segment Function at segment end Seam end (last segment) Sewing Stop & Thread Trimming Backtack activated for seam end...
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Global seam parameters • Additional values(+): • Stitch length(+) • Needle Thread tension(+) • Sewing foot stroke(+) • Program Cycle • Next program • Program cycle • Main Parameters • Needle thread clamp • Bobbin monitor mode • Counter mode (Daily piece counter) •...
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Automatic mode: Main Screen Switch to previous or next section Sketch of sewing progress Pop over tiles: Parameters could be changed Bobbin wind Threading mode mode Information tiles: Preset value Current value e.g. Speed Correction / Material Thickness...
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Exercise: Edit Mode – Modify program P10 1. Select the program P 10 – SEAM 10 Manuel and press 2. Select segment 1. 3. Modify the following parameter settings: • Segment 1: • stitch length 6 mm • sewing foot stroke 2.5 mm •...
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Programming Mode: Create a program • Open the navigation and press „Programming“ • Press in the left box • Edit the name of the program via double tap on the name • Press (in the right box) to edit the first seam in the program.
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Exercise: Create a Simple Program Create a program consisting of one seam section only • Create program P 7 PROGRAM SIMPLE • Add a segment • Set the seam section parameters: • stitch length 4 mm • sewing foot stroke 3 mm •...
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Exercise: Create a complex Program Create a program consisting of several seam sections • Create the program • Segment 2: P 8 COMPLEX PROGRAM • stitch length 6 mm • sewing foot stroke 5 mm • Segment 1: • stitch count: mode 0 (not counted) •...
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Exercise: Create a program BACKTACK Creation of a program with backward sewing • Create the program • Segment 2: P 9 BACKTACK • Stitch count.: number of stitches 4 pt • Segment 3: • Segment 1: • number of stitches backwards: 2 pt •...
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Exercise: Programme « Cross » stitch length: 3,5 mm sewing foot stroke 3 mm sewing foot pressure 3 thread tension 20% maximum speed: 200 Segment 1: 2 forward stitches Segment 2: 4 backward stitches Segment 3: 2 forward stitches, Foot lifted active On -->...
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Practice various programs • Basic parameters • stitch length: 3,4 mm • thread tension: • sewing foot pressure: • sewing foot stroke: • Programs for chapes (bag handles, etc.) • Backtacks...
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Exercise: Create a complex program Create a program consisting of divers seam sections • Create the program • stitch count: number of stitches 7 Start P 30 SEWING TEST sewing • Section 3: • stitch count: number of stitches 7 •...
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Programming Mode: Copy / Delete a program 1. Select the program you want to copy 2. Press 3. Press to adjust a seam in the program and adjust the parameters of the selected section 4. To delete a program press button in the program management...
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Conclusion Day 2 • Edit Mode: Modify / Edit programs • Global program parameters • Parameters of seam section • Programming Mode • Create programs • Adjust basic parameters, parameters for the seam sections and global program parameters • Copy / Delete a program...
BEST PRACTICE • Useful sequence for creation of programs (Adding a new section in the program copies the values of the previous section) • Pre-set of default values for programs in technical mode (values used for first section) • Copy a program and modify settings...