American Standard 2TEE3D37A1000A Installer's Manual
American Standard 2TEE3D37A1000A Installer's Manual

American Standard 2TEE3D37A1000A Installer's Manual

Convertible variable speed – air handlers 2 1/2 - 5 ton with integrated whole house air cleaner

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Installer's Guide
Convertible Variable Speed -
with Integrated Whole House Air Cleaner
2/4TEE3D31A1000A, 2/4TEE3D37A1000A, 2/4TEE3D40A1000A,
2/4TEE3D49A1000A,
WARNING:
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT - This Document is customer property and is to remain with this unit. Please return to service information
pack upon completion of work.
A. GENERAL INFORMATION
WARNING
!
THIS INFORMATION IS FOR USE BY INDIVIDUALS
HAVING ADEQUATE BACKGROUNDS OF ELECTRICAL
AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO
REPAIR A CENTRAL AIR CONDITIONING PRODUCT
MAY RESULT IN PERSONAL INJURY AND/OR PROP-
ERTY DAMAGE. THE MANUFACTURER OR SELLER
CANNOT BE RESPONSIBLE FOR THE INTERPRETA-
TION OF THIS INFORMATION, NOR CAN IT ASSUME
ANY LIABILITY IN CONNECTION WITH ITS USE.
CAUTION
!
To prevent shortening its service life, the air handler
should not be used during the finishing phases of con-
struction. The low return air temperatures can lead to
the formation of condensate. Condensate in the pres-
ence of chlorides and fluorides from paint, varnish,
stains, adhesives, cleaning compounds, and cement
creates a corrosive condition which may cause rapid
deterioration of the cabinet and internal components.
This unit is equipped with an integrated high efficiency
Whole House Air Cleaner. Careful consideration must
be taken in the installation process to avoid personal in-
jury or equipment damage. These instructions do not
cover all variations in systems or provide for every pos-
sible contingency. Should further information be desired
or particular problems arise which are not covered suffi-
ciently by this manual, contact your local distributor or
the manufacturer as listed on the air handler name-
plate.
These Air Handlers are shipped from the factory in the
upflow or horizontal right configuration and are fully
convertible to downflow or horizontal left. Refer to Sec-
tion C beginning on page 4 for additional information.
INSPECTION
Check carefully for any shipping damage. This must be
reported to and claims made against the transportation
company immediately. Check to be sure all major com-
ponents are in the unit. Any missing parts should be re-
ported to your supplier at once, and replaced with au-
thorized parts only.
Air Handlers 2 1/2 - 5 Ton
2/4TEE3D65A1000A
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
CONTENTS
General Information .............................................. 1
Installation Limitations & Recommendations ...................... 1
Two Piece Cabinet Disassembly ........................ 4
Unit Installation ...................................................... 4
Vertical Upflow ....................................................................... 4
Vertical Downflow ................................................................... 5
Horizontal Left ........................................................................ 9
Horizontal Right ................................................................... 10
Duct Connection ................................................... 10
Refrigerant Piping ............................................... 13
Brazing to Evaporator Section ......................... 13
Condensate Drain Piping .................................... 13
Electrical - Wiring ................................................. 14
Airflow Adjustment ............................................... 15
Maintenance Check Out Procedure ................ 16
Cleaning the COLLECTION CELL .................. 16
Cleaning the FIELD CHARGER ........................ 17
Hook Up Diagrams ............................................... 18
Outline Drawings ................................................. 20
Checkout Procedures .......................................... 23
INSTALLATION LIMITATIONS & RECOMMENDATIONS
The general location of the air handler is normally se-
lected by the architect, contractor and/or home owner
for the most effective application and satisfaction.
NOTE: Condensation may occur on the surface of the
air handler when installed in an unconditioned loca-
tion. When units are installed in unconditioned spaces,
verify that all electrical and refrigerant line penetrations
on the air handler are sealed completely.
18-GE10D1-5

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Summary of Contents for American Standard 2TEE3D37A1000A

  • Page 1: Table Of Contents

    Installer’s Guide 18-GE10D1-5 Convertible Variable Speed – Air Handlers 2 1/2 - 5 Ton with Integrated Whole House Air Cleaner 2/4TEE3D31A1000A, 2/4TEE3D37A1000A, 2/4TEE3D40A1000A, 2/4TEE3D49A1000A, 2/4TEE3D65A1000A WARNING: HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT —...
  • Page 2 Installer’s Guide These air handlers are suitable for installation in a 6. It is recommended that the outline drawing be stud- closet, alcove or utility room with free, non-ducted, air ied and dimensions properly noted and checked return, using the area space as a return air plenum. against selected installation site.
  • Page 3 Installer’s Guide Figure 2 Components of the Integrated Whole House Air Cleaner 1) FIELD CHARGER - Charges the contaminants 2) COLLECTION CELL - removes and collects very small impurities from the air. 3) Power Supply - the solid state power supply converts the 24 Volt AC to the high-voltage, direct current required to power the FIELD CHARGER and COLLECTION CELL.
  • Page 4: Two Piece Cabinet Disassembly

    Installer’s Guide Steam and Flow-through Fan Power Duct- mounted Humidifiers Follow the humidifier installation instructions. These should only be installed on the supply air SCREWS 5-8 side of the system. LOCATED ON Other Duct Mounted Humidifiers are Not rec- LEFT SIDE ommended installation with...
  • Page 5 Installer’s Guide d. For maximum efficiency, the horizontal drip o. Install COLLECTION CELL as shown in Figure tray should be removed. See Figures 10, 11 and 18 (Upflow) so that electrical contacts and actua- 12. Tray removal requires that the coil be re- tor tab are on the left side of the unit.
  • Page 6 Installer’s Guide Figure 6 COLLECTION CELL Removal Figure 9 Protector Plate Removal Figure 7 FIELD CHARGER Retainer Bracket Removal Figure 8 FIELD CHARGER Removal Figure 10 Drip Pan Foam Removal 18-GE10D1-5...
  • Page 7 Installer’s Guide Rail Figure 11 Horizontal Drip Tray Removal Figure 12 Drip Tray Bracket Removal Figure 13 Mounting Installation Options h. Remove the front triangular baffle from the coil baffle. Ensure sealant is dry/set before reinstall- and install the 1/2" wide gasket provided per Fig- ing the coil.
  • Page 8 Installer’s Guide Figure 14 DOWNFLOW BAFFLE KIT DISCARD DRIP TRAY SCREWS TO TRIANGULAR REMOVE COIL BAFFLE FRONT SHIELD 7/8" GASKET 7/8" GASKET 1/2" GASKET INSIDE SURFACE SCREWS TO OF BAFFLE REMOVE COIL SECT. X-X (TYP. BOTH SIDES) WATER WATER BLOW-OFF DIVERTER BAFFLES BAFFLES...
  • Page 9 Installer’s Guide c. Position unit to remove the bottom protector plate by laying the unit on its back. Use a flat blade screwdriver between the protector plate and the unit to pry apart. See Figure 9. Gently pull the plate towards the front of the unit to re- move.
  • Page 10 Installer’s Guide ported along the length of the front and back, the must be 1/2" in length or shorter. Self-tap- air handler only needs to be suspended at both ping screws are supplied with the unit in accessory packet. See Figure 17. ends.
  • Page 11 Installer’s Guide Figure 18 COLLECTION CELL AND FIELD CHARGER ORIENTATIONS UPFLOW COLLECTION Electrical Contacts Electrical Contacts FIELD CHARGER CELL Actuator Tab DOWNFLOW COLLECTION FIELD CELL CHARGER Electrical Contacts Electrical Contacts Actuator 18-GE10D1-5...
  • Page 12: Horizontal Left

    Installer’s Guide Figure 19 COLLECTION CELL AND FIELD CHARGER ORIENTATIONS HORIZONTAL LEFT COLLECTION FIELD CELL CHARGER Actuator Tab Electrical Contacts Electrical Contacts on Bottom side on Bottom side on Bottom side HORIZONTAL RIGHT Electrical Contacts Actuator Tab Electrical Contacts COLLECTION FIELD CELL CHARGER...
  • Page 13: Duct Connection

    Installer’s Guide Figure 20 p. Openings where field wiring enters the BRAZE SHIELD cabinet must be completely sealed. Location of power entry is shown on the outline drawing. Use 2.5" clear stickers provided to seal all unused electrical knockouts. See Figure 16. q.
  • Page 14: Electrical - Wiring

    Installer’s Guide with caulk or RTV except in downflow unless secondary drain is connected. For proper drainage of condensate, the following steps must be followed: 1. The primary drain line must be trapped with a 3/4" NPT minimum of 2" water seal as shown in Figures 22 & Secondary drain 23.
  • Page 15: Airflow Adjustment

    Installer’s Guide ▲ WARNING Figure 25 TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVING PARTS, LOCK UNIT DISCONNECT SWITCH IN OPEN POSITION BE- COOLING HEATING FAN OFF AUXILIARY FORE SERVICING UNIT. DELAY HEAT SPEEDS AIRFLOW 3.
  • Page 16: Cleaning The Collection Cell

    Installer’s Guide FAN OFF - DELAY OPTIONS 2. The FIELD CHARGER must be removed and cleaned only by a qualified service professional. NOMINAL SWITCH SETTINGS SELECTION 3. The FIELD CHARGER must be cleaned at least once AIRFLOW a year. 5 - OFF 6 - OFF NONE SAME...
  • Page 17: Cleaning The Field Charger

    Installer’s Guide in water. • Do NOT place the COLLECTION CELL into a dish- 24 VAC Hot washer to clean. 24 VAC Common Blue • ALLOW THE COLLECTION CELL TO DRY THOR- OUGHLY BEFORE REINSTALLING. Slightly tap the COLLECTION CELL to remove water retained.
  • Page 18 Installer’s Guide 2/4TEE3D31, 37, 40, 49 & 65A AIR HANDLERS WITH SINGLE STAGE COOLING, 2 STAGE HEAT COMFORT CONTROL COMFORT CONTROL COOLING COOLING 2 - STAGE HEAT / 2 - STAGE HEAT / VARIABLE SPEED VARIABLE SPEED O.D. SECTION O.D. SECTION 1 - STAGE COOL 1 - STAGE COOL AIR HANDLER...
  • Page 19 Installer’s Guide 2/4TEE3D31, 37, 40, 49 & 65A AIR HANDLERS WITH SINGLE STAGE HEAT PUMP HEAT PUMP HEAT PUMP COMFORT COMFORT VARIABLE SPEED VARIABLE SPEED O.D. SECTION O.D. SECTION CONTROL CONTROL AIR HANDLER AIR HANDLER (SINGLE SPEED) (SINGLE SPEED) From Dwg. No. B801077 18-GE10D1-5...
  • Page 20: Outline Drawings

    Installer’s Guide OUTLINE DRAWING FOR 2/4TEE3D31, 37, 40, 49 & 65A1000A From Dwg. D802101 Rev. 5 18-GE10D1-5...
  • Page 21 Installer’s Guide 2/4TEE3D31, 37, 40, 49 & 65A AIR HANDLER DIMENSIONAL DATA 21.0" Model No. 2/4TEE3D31A 43.00 21.50 2/4TEE3D37A 45.00 23.50 2/4TEE3D40A 51.75 26.00 2/4TEE3D49A 57.90 26.00 2/4TEE3D65A 62.75 26.00 18-GE10D1-5...
  • Page 22 Installer’s Guide EXPLODED VIEW From Dwg. D802038g05 Rev. 11 18-GE10D1-5...
  • Page 23: Checkout Procedures

    Installer’s Guide CHECKOUT PROCEDURES After installation has been completed, it is recommended that the Air Handler be checked against the following checklist. 1. Make sure power is “OFF” at power disconnect a) Turn off Comfort Control. switch ..............[ ] b) Remove air handler top panel.
  • Page 24 Trane 6200 Troup Highway Tyler, TX 75707 02/08 The manufacturer has a policy of continuous product and product data improvement, and it reserves the For more information contact your local dealer (distributor) right to change design and specifications without notice.

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