Page 2
SERVICE MANUAL Model: PDP4210EA1 Safety Precaution Technical Specifications Block Diagram Circuit Diagram Basic Operations & Circuit Description Main IC Information Panel Information Spare Part List Exploded View If you forget your V-Chip Password Software Upgrade This manual is the latest at the time of printing, and does not include the modification which may be made after the printing, by the constant improvement of product.
Safety Precaution The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to CAUTION alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclo RISK OF ELECTRIC SHOCK sure that may be of sufficient magnitude to DO NOT OPEN constitute a risk of electric shock to persons.
PRODUCT SAFETY NOTICE 5. When replacing a MAIN PCB in the cabinet, always be certain that all protective are installed properly such as control knobs, Many electrical and mechanical parts in this adjustment covers or shields, barriers, isolation apparatus have special safety-related resistor networks etc.
Technical Specifications PDP4210EA1 Standard Test Conditions All tests shall be performed under the following conditions, unless otherwise specified. Ambient light 150ux (When measuring I , the ambient luminance ≦0.1Cd/m Viewing distance 50cm in front of PDP Warm up time 30 minutes...
ELECTRICAL CHARACTERISTICS Power Input 120VAC Voltage Input Current 3.5A <30 A (FOR AC 120V ONLY) Maximum Inrush Current Test condition Measured when switched off for at least 20 mins Frequency 60Hz(±3Hz) Power Consumption ≤ 330W Test condition full white display with maximum brightness and contrast Power Factor Meets IEC1000-3-2...
Page 7
Technical Specifications PDP4210EA1 Audio input Audio I/P(L/Rx5) 1 for DVI / D-Sub 2 for YPbPr 1 for S-Video 1 for AV Audio output Audio O/P(L/Rx1) Monitor out(L/R) SPDIF Optical x 1 (only for ATSC) Environment Operating environment 5.1.1 Temperature 5º to 33°C 5.1.2 Relative humidity:...
Technical Specifications PDP4210EA1 6.11 Color temperature Contrast at center (50); Brightness center (50); Color temperature set at Middle x=0.285±0.02 y=0.293±0.02 6.12 Cell Defect Specifications Subject to Panel supplier specification as appends. Front Panel Control Button CH Up / Down Button Press the key to changing the channel up or down.
Page 9
Technical Specifications PDP4210EA1 12. Remote Control Standby ( ): Press to turn on and off. Mute ( ): Press to mute the sound. Press again to restore the sound. 0~9 Number Buttons: Press 0~9 to select a channel, and used to input the password;...
Page 10
Technical Specifications PDP4210EA1 P. Mode Press repeatedly to cycle through the picture mode: Cinema, Normal, Vivid, Hi-Bright and User. System: Press repeatedly to cycle through the system options: AUTO, NTSC 3.58 and PAL. (Only for AV or S-Video) ...
Page 11
Technical Specifications PDP4210EA1 13. Support the Signal Mode A. VGA Mode Horizontal Vertical Resolution Frequency Frequency (KHz) (Hz) 31.50 60.00 640 x 480 37.86 72.81 35.16 56.25 37.90 60.32 800 x 600 46.90 75.00 48.08 72.19 1024 x 768 48.40 60.00...
Technical Specifications PDP4210EA1 PHYSICAL CHARACTERISTICS 14. Power Cord Length 1.8m nominal Type optional 15. Cabinet 15.1 Color “Black” colour as defined by colour plaque reference number 15.2 Weight 33.6 kg(with stand) /31.4kg(without stand) Net weight 41.0 kg Gross weight 15.3 Dimensions(w/o stand)
BLOCK DIAGRAM Vs(180V~190V) Memory LVDS Input Controller Input Va(60V~65V) Interface Vcc(+5V) Controller Control Signal (I2C) Driver Timing Controller Display data, Driver timing Color Plasma Display Panel 852 X 480 pixels Address Driver ☞ Applied Voltage level is specified at the time when Full-White pattern is displayed on the panel.
Page 15
UART0 (Communication with MT5351) Video[0...23] data audio signal 74LVC244A control signal From MT5351 U30-U33 (BUFFER) Video/audio signal control signal TMDS0~3 I2C(MT8202I2C) MT8293 HDMI Receiver HDMIPLUG_PWR HDMI (U25) LVDS Data TO PDP Connector HDMI_I2C Connector Control Signal MT8202 EEPROM UPA672T EEPROM 24C02 (U34) 24C04...
Basic Operations & Circuit Description MODULE There are 1 pcs panel and 8 pcs PCB including 2 pcs Y/Z Sustainer board, 2 pcs Y Drive board, 2 pcs X (left and right) Extension PCB, 1 pcs Control (Signal Input) and 1 pcs Power board in the Module.
Parts position Internal Speaker (Right) Internal Speaker (Left) Y-Drive Top Y-Sustainer Z-Sustainer Y-Drive Bottom External Speaker Terminal (Left) External Speaker Terminal (Right) X Right Extension X Left Main Extension ATSC ATV Tuner Keypad and remote control Stand Stand receiver Power Switch & Control (Signal Input, EMI Filter + AC Inlet behind the Main...
PCB function 1. Power: (1). Input voltage: AC 120V, 60Hz. (2). To provide power for PCBs. 2. Main board: To converter TV signals, S signals, AV signals, Y Pb/ Cb Pr/Cr signals, DVI signals and D-SUB signals to digital ones and to transmit to Control board.
PCB failure analysis 1. CONTROL: a. Abnormal noise on screen. b. No picture. 2. MAIN : a. Lacking color, Bad color scale. b. No voice. (Make sure status: Mute / Internal, External speaker) c. No picture but with signals output, OSD and back light. d.
Page 51
Basic operation of Plasma Display 1. After turning on power switch, power board sends 5Vst-by Volt to Main IC MT8202 waiting for ON signals from Key Switch or Remote Receiver. 2. When the ON signal from Key Switch or Remote Receiver is detected, MT8202 will send ON Control signals to Power.
Page 52
Main IC Specifications - M13S128168A (ESMT) 2M x 16 Bit x 4 Banks Double Data Rate SDRAW - MT5111CE Single-Chip HDTV/CATV Demodulator - MT5351 MT5351 is a DTV Backend Decoder SOC which support flexible transport demux, HD MPEG-2 video decoder, MPEG1,2, MP3, AC3 audio decoder, HDTV encoder. MT5351 is powered by ARM 926EJ with 16K I-Cache and 16K D-Cache.
Product Specification of PDP Module 0. Warnings and Cautions WARNING indicates hazards that may lead to death or injury if ignored. CAUTION indicates hazards that may lead to injury or damage to property if ignored. WARNING This product uses a high voltage (450 V max.). Do not touch the circuitry of this product with your hands when power is supplied to the product or immediately after turning off the power.
Page 54
Product Specification of PDP Module CAUTION General Do not place this product in a location that is subject to heavy vibration, or on an unstable surface such as an inclined surface. The product may fall off or fall over, causing injuries. When moving the product, be sure to turn off the power and disconnect all the cables.
Page 55
Product Specification of PDP Module Design (continued) This product uses high-voltage switching and a high –speed clock. A system using this product should be designed so that it does not affect the other systems, and should be thoroughly evaluated. This product has a glass display surface. Design your system so that excessive shock and load are not applied to the glass.
Page 56
Product Specification of PDP Module Because this product uses a high voltage, connecting or disconnecting the connectors while power is supplied to the product may cause malfunctioning. Never connect or disconnect the connectors while the power is on. Immediately after power has been turned off, a residual voltage remains in the product. Be sure to confirm that the voltage has dropped to a sufficiently low level.
Product Specification of PDP Module 1. GENERAL DESCRIPTION DESCRIPTION The PDP42V7#### is a 42-inch 16:9 color plasma display module with resolution of 852(H) × 480(V) pixels. This is the display device which offers vivid colors with adopting AC plasma technology by LG Electronics Inc. FEARURES High peak brightness (1500cd/m Typical) and high contrast ratio (10,000:1 Typical) enables user to create...
Product Specification of PDP Module ELECTRICAL INTERFACE OF PLASMA DISPLAY The PDP42V7#### requires only 8/10bits of digital video signals for each RGB color. In addition to the video signals, six different DC voltages are required to operate the display. GENERAL SPECFICATIONS Model Name : PDP42 V7#### (42V7#### Model)
Page 59
Product Specification of PDP Module BLOCK DIAGRAM Vs(180V~190V) Memory LVDS Input Controller Input Va(60V~65V) Interface Vcc(+5V) Controller Control Signal (I2C) Driver Timing Controller Display data, Driver timing Color Plasma Display Panel 852 X 480 pixels Address Driver ☞ Applied Voltage level is specified at the time when Full-White pattern is displayed on the panel.
Page 60
Product Specification of PDP Module LVDS Signal and LVDS Receiver LVDS Signal (P1001) : LG Cable, GT121-31P-TD Pin No. Symbol Pin No. Symbol Pin No. Symbol DISPEN C SDA 3.3V level RCLK- C SCL RCLK+ 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 1617 1819 20 21 22 23 2425 26 27 28 29 30 31 LG Cable, GT121-31P-TD pin number ( Top view ) Definitions and Functions of LVDS Signal Symbol...
Product Specification of PDP Module 7. CONNECTORS and CONNECTIONS Power Input Connector Connector P3001 Pin Assignment Pin No. Symbol Pin No. Symbol 1-1123723-8 Pin numbers (Top View, viewed from the pin connection side) Module side connector : 1-1123723-8 (Header) Mating Connector : 1-1123722-8 (Housing) Connector Supplier : AMP...
Page 62
Product Specification of Power Supply Unit 3. Output Specification 3.1 Output Voltage & Load Condition Output Variable Output Voltage Output Ripple & Current(A) Voltage Typical Tolerance Name Noise (Vp-p) Range(V) Min. Max. 0.03 100mVp-p ±5 Stand_by 200mVp-p ±5 5Vsc Board 100mVp-p ±5 9Vsc...
Page 63
Product Specification of Power Supply Unit 7. Input/Output pin assignment & specification #1 : Va Location No. Specification Vendor #2 : Va #3 : GND CN01 3-176976-2(Red) #4 : GND #5 : GND CN801 171825-7 #6 : GND #7 : NC CN802 171825-4 CN806...
Page 64
Product Specification of Power Supply Unit 8. Adjustment detail CN806 * You can select output Audio Voltage(24V or 30V) Shipment condition : 24V CN805 Selection Wire Selection Pin 30V 24V Normal Auto CN01 (Mode1) (Mode2) CN803 CN802 CN804 CN809 CN801 * PSU driving method Switch Auto(Mode2) : Driving without interface Board...
Page 65
1.000000 Piece PDP4210EA1 (S-MT8202) LGV7 USA K 2> 518-42AA01-01K BTM TRAY 42AA R 1.000000 Piece 3> 580-P42AAES-TU01L IB E FOR ILO PDP4210EA1 DTV 1.000000 Piece LGV7 S-MTK8202 USA 4> E7501-051009 ILO REMOTE CONTROL K001 1.000000 44KEYS BLACK 5> 771E42D103-01 MAIN PCB ASSY MT8202/LG-V7 1.000000...
Page 66
Spare Part List for PDP4210EA1 19> 384-42AA01-STU01H SHEET FOR TERMINAL 1.000000 Piece PDP4210EA1 (S-MT8202) USA H 20> 387-42AA01-STU01H MODEL PLATE ILO ENG 1.000000 Piece DP4210EA1 (S-MT8202) USA H 21> 388-42D102-01 PC SHEET FOR REMOTE PCB42D1 1.000000 Piece 94V0 0.3MM 22>...
Page 67
Spare Part List for PDP4210EA1 39> 554-080055-01 SHIELD CLOTH 80X55 W/ 1.000000 Piece CONDUCTIVE ADHESIVE 40> 563-119- SERIAL NO. LABEL 1.000000 Piece 41> 568-P46T02-02 WARNING LB ENG 42SF NIL 1.000000 Piece 42> 579-42AA01-08 BAR CODE LABEL (W/SERIAL NO ) 2.000000...
Page 68
Spare Part List for PDP4210EA1 59> E6205-001006 DISPLAY PDP 42" LG-V7 (WVGA) 1.000000 Piece 107CM 60> E7301-010002 BATTERY AAA R03P1.5V <2> 2.000000 Piece 61> 734-BP0301-01 PLASTIC BASE /DUCK FEET BLACK 1.000000 H185MM 62> 771-50AA03-01 KEY PCB ASSY FOR PD50HAA 1.000000 SANSUI PW181 CHASSIS 63>...
If you forget your V-Chip Password - Omnipotence V-Chip Password: 8202. Using the “Change Password” item When enter the “V-Chip” menu, select “Change Password”. Press ▲ or ▼ button to highlight the “Change Password” item. Press Enter button to confirm and pop up a menu. Use 0~9 buttons input the omnipotence password(8202), then Press Enter button to enter and pop up a menu.
Page 71
Software Upgrade Process of update MT8202 Preparing : 1. Connect RS232-VGA download line, One connector is connected to VGA connect port of Plasma TV ,while another side is connected to PC COM port. 2. Store the MtkTool into the PC . Downloading : 3....
Page 72
6. Choose the bit rate as 115200. 7. Select the update binary by pressing browse button. For exemple,the binary file name is (this update firmware will be sent to your side) PDP4210EA1_V09.bin. 8. Press Upgrade button and start update process.
Page 73
9. The update process is successful as the progress bar is 100%. After the update process is ok,...
Page 74
turn off power and wait indicator light is off. Turn on power and TV can work. Checking It is needed to check the version of the firmware for MT8202 which has been download into the Plasma TV . Press Menu button of the remote control,following input “8202”of the remote control and OSD menu for Factory Setting is appeared on the screen .
Page 75
5. (please try to check the COM port of your PC). Select current COM port. 6. Choose the bit rate as 115200. Select the update binary by pressing browse button. For exemple,the binary file name is 7....
Page 76
(this update firmware will be sent to your XXXX_PDP4210EA1_000000XX_X_P.bin. side) 8. Press Upgrade button and start update process.
Page 77
, zero , zero) of the remote control .Then enter the mode of factory after input the digits . It is easy to be found the version of the current firmware for MT5351AG is “ ”under the mode of factory . PDP4210EA1 CLA_QAM_XXXXXX_XX RS232-VGA download line D-Sub 9(RS232) D-Sub 15A(VGA)