Sullair VS-32 Operator's Manual
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Sullair VS-32 Operator's Manual

Sullair VS-32 Operator's Manual

Rotary vacuum system
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SULLAIR ROTARY
VACUUM SYSTEM
VS-32
150-200hp / 113-150kw
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250157-389
©Sullair Corporation

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Summary of Contents for Sullair VS-32

  • Page 1 SULLAIR ROTARY VACUUM SYSTEM VS-32 150-200hp / 113-150kw OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250157-389 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, main- tenance and service of Rotary Screw Vacuum Systems. Seminars are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR VACUUM SYSTEM, FUNCTIONAL DESCRIPTION 2.4 COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 INLET SYSTEM, FUNCTIONAL DESCRIPTION 2.8 INSTRUMENTATION, FUNCTIONAL DESCRIPTION...
  • Page 4 TABLE OF CONTENTS Section 3 SPECIFICATIONS (continued) Figure 3-4 Identification - 150HP / 113KW Water-cooled Model Figure 3-5 Identification - 200HP / 150KW Air-cooled Model Figure 3-6 Identification - 200HP / 150KW Water-cooled Model Figure 3-7 Piping and Instrumentation - 150HP / 113KW Air-cooled Figure 3-8 Piping and Instrumentation - 150HP / 113KW Water-cooled...
  • Page 5 TABLE OF CONTENTS Section 6 MAINTENANCE (continued) 6.6 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES FLUID FILTER ELEMENT REPLACEMENT INLET AIR FILTER MAINTENANCE SEPARATOR REPLACEMENT CONTROL SYSTEM ADJUSTMENT 6.7 TROUBLESHOOTING INTRODUCTION 6.8 TROUBLESHOOTING GUIDE Section 7 ILLUSTRATIONS AND PARTS LIST 7.1 PROCEDURE FOR ORDERING PARTS 7.2 RECOMMENDED SPARE PARTS LIST 7.3 COMPRESSOR, FRAME AND DRIVE - 150-200HP / 113-150KW...
  • Page 6 TABLE OF CONTENTS Section 7 ILLUSTRATIONS AND PARTS LIST (CONTINUED) 7.21 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (AIR-COOLED) 7.22 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (WATER-COOLED) 7.23 ENCLOSURE - AIR-COOLED 7.24 ENCLOSURE - WATER-COOLED 7.25 DECAL GROUP 7.26 DECAL LOCATIONS - AIR-COOLED 7.27 DECAL LOCATIONS - WATER-COOLED 7.28 WIRING DIAGRAM - STANDARD CONTROL...

  • Page 7: General

    SAFETY 1.1 GENERAL imum rating of the vacuum. Select tools, pipes, Sullair Corporation and its subsidiaries design and valves, filters and other fittings accordingly. DO manufacture all of their products so they can be NOT exceed manufacturer's rated safe operating operated safely.

  • Page 8: Moving Parts

    Section 1 SAFETY material. Any acoustical material with a protective verify at the vacuum that all circuits are de-ener- covering that has been torn or punctured should be gized to minimize the possibility of accidental start- replaced immediately to prevent accumulation of up or operation, prior to attempting repairs or liquids or fluid film within the material.

  • Page 9: Lifting

    Section 1 SAFETY and Local codes, standards and regulations, includ- on the bail or slings. ing those of the National Electrical Code, and also E. Use guide ropes or equivalent to prevent twisting including those relative to equipment grounding or swinging of the vacuum once it has been lifted conductors, and only by personnel that are trained, clear of the ground.
  • Page 10 NOTES...

  • Page 11: Introduction

    Sullair uum unit, a single-stage, positive displacement, Corporation Service Department. flood lubricated vacuum unit. This unit provides continuous pulse-free vacuum to meet your needs. Figure 2-1A Sullair Rotary Screw Vacuum System - Air-cooled KEY NO. DESCRIPTION QUANTITY KEY NO. DESCRIPTION...

  • Page 12: Cooling And Lubrication System, Functional Description

    Section 2 DESCRIPTION Figure 2-1B Sullair Rotary Screw Vacuum System - Water-cooled KEY NO. DESCRIPTION QUANTITY KEY NO. DESCRIPTION QUANTITY AIR FILTER SUMP TANK AIR INLET WATER-COOLER FLUID FILTER CONTROL BOX VACUUM UNIT INSTRUMENT PANEL SULLICON CONTROL SIGHT GLASSES 2 / SUMP TANK...
  • Page 13 Section 2 DESCRIPTION Figure 2-2 Vacuum Unit Cooling and Lubrication System AIR-COOLED MODEL KEY NO. DESCRIPTION QUANTITY SUMP TANKS COOLER THERMAL VALVE FLUID FILTER VACUUM UNIT FLUID FLOW DIRECTION WATER-COOLED MODEL...

  • Page 14: Discharge System, Functional Description

    Refer to Figure 2-3. The vacuum unit discharges sary. compressed gas/fluid mixture into the combination All Sullair vacuum systems are equipped with a receiver/sump. The receiver has three main func- high pressure shutdown switch to shut down the Figure 2-3 Vacuum Unit Discharge System KEY NO.

  • Page 15: Control System, Functional Description

    The following descriptive text applies to all VS-32 Series machines. For explana- tory purposes, this description will apply to a machine with an operating vacuum level of 20 in- Hg.

  • Page 16: Inlet System, Functional Description

    Section 2 DESCRIPTION keeping the Sullicon control inactive. machine. The gauges supplied with the machine include an hourmeter, a discharge temperature MODULATING MODE - 20 TO 23 IN-HG. (508 TO gauge, separator maintenance gauge, and sys- 584MM) tem vacuum gauge, and the unit vacuum inlet If less gas than the rated capacity of the vacuum gauge.
  • Page 17 Section 2 DESCRIPTION Figure 2-5B Instrumentation Panel- Dual Control DESCRIPTION DESCRIPTION ON LIGHT HOURMETER (GREEN) SYSTEM AUTO LIGHT VACUUM (AMBER) GAUGE VACUUM UNIT POWER LIGHT INLET VACUUM (RED) GAUGE FLUID START BUTTON PRESSURE (GREEN) GAUGE DISCHARGE SELECTOR TEMPERATURE SWITCH GAUGE FLUID FILTER STOP BUTTON MAINTENANCE...
  • Page 18 NOTES...

  • Page 19: Specifications

    84.09 2136 9900 4491 without canopy (I) Dimensions less inlet filter (Refer to identification drawing for additional dimensions). For latest sound test data, consult Sullair factory. VACUUM SYSTEM Type: Lubricated Rotary Screw Maximum Operating Vacuum: 29.5in.Hg. (750mm) – sea level Maximum Ambient Operating Temperature (II): 105°F (40°C)

  • Page 20: Lubrication Guide - Standard Vacuums

    3.3 APPLICATION GUIDE strong oxidizing gases are present in the air. Sullair encourages the user to participate in a fluid For extended life synthetic lubricants contact the analysis program with the fluid suppliers. This could nearest Sullair representative.
  • Page 21 If your application falls outside the boundaries on the curves shown on Figure 3-2, alternative solu- tions are available. For information on these solu- tions or on inlet liquid entrainment and removal, contact the Sullair Service Department.
  • Page 22 Section 3 SPECIFICATIONS Figure 3-3 Identification - 150HP / 113KW Air-cooled Model 02250152-930R01...
  • Page 23 Section 3 SPECIFICATIONS Figure 3-4 Identification - 150HP / 113KW Water-cooled Model 02250152-951R01...
  • Page 24 Section 3 SPECIFICATIONS Figure 3-5 Identification - 200HP / 150KW Air-cooled Model 02250163-980R00...
  • Page 25 Section 3 SPECIFICATIONS Figure 3-6 Identification - 200HP / 150KW Water-cooled Model 02250164-074R00...
  • Page 26 Section 3 SPECIFICATIONS Figure 3-7 Piping and Instrumentation - 150HP / 113KW Air-cooled 02250135-505R06...
  • Page 27 Section 3 SPECIFICATIONS Figure 3-7 Piping and Instrumentation - 150HP / 113KW Air-cooled part number description number quantity gauge, vacuum 250042-041 filter, inlet 250026-119 switch, vacuum 02250143-577 gauge, vacuum 250042-041 valve, check inlet 250026-377 valve, butterfly -8" 40338 valve, solenoid -n. o. 3/8" reg lockout 02250125-538 valve, vacuum regulating 250023-600...
  • Page 28 Section 3 SPECIFICATIONS Figure 3-8 Piping and Instrumentation - 150HP / 113KW Water-cooled 02250136-010R05...
  • Page 29 Section 3 SPECIFICATIONS Figure 3-8 Piping and Instrumentation - 150HP / 113KW Water-cooled part number description number quantity gauge, vacuum 250042-041 filter, inlet 250026-119 switch, vacuum 02250143-577 gauge, vacuum 250042-041 valve, check inlet 250026-377 valve, butterfly -8" 40338 valve, solenoid-n.o. 3/8" reg lockout 250039-544 valve, vacuum regulating 250023-600...
  • Page 30 Section 3 SPECIFICATIONS Figure 3-9 Piping and Instrumentation - 200HP / 150KW Air-cooled 02250164-151R00...
  • Page 31 Section 3 SPECIFICATIONS Figure 3-9 Piping and Instrumentation - 200HP / 150KW Air-cooled part number description number quantity gauge, vacuum 250042-041 filter, inlet 250039-656 switch, vacuum 02250143-577 gauge, vacuum 250042-041 valve, check inlet 250026-377 valve, butterfly -10” 41110 valve, solenoid-n.o. 3/8” reg lockout 02250125-538 valve, vacuum regulating 250023-600...
  • Page 32 Section 3 SPECIFICATIONS Figure 3-10 Piping and Instrumentation - 200HP / 150KW Water-cooled 02250149-294R02...
  • Page 33 Section 3 SPECIFICATIONS Figure 3-10 Piping and Instrumentation - 200HP / 150KW Water-cooled part number description number quantity gauge, vacuum 250042-041 filter, inlet 250039-656 switch, vacuum 02250143-577 gauge, vacuum 250042-041 valve, check inlet 250039-478 valve, butterfly -10" 41110 valve, solenoid -n.o. 3/8" reg lockout 250039-544 valve, vacuum regulating 250023-600...
  • Page 34 NOTES...

  • Page 35: Mounting Of Vacuum System

    4.5 FLUID LEVEL CHECK ble. The minimum distance that the vacuum sys- The Sullair vacuum system is also supplied with the tem should be from surrounding walls is four (4) proper amount of fluid. However, it is necessary to feet ( cm), preferably six (6) feet above the cooler.
  • Page 36 Section 4 INSTALLATION assure that the first start-up will be trouble free. a direction of rotation check, as explained in Section 4.6. 4.8 RUPTURE DISK To preclude shipping damage, rupture disk is Lethal shock hazard inside. packed in the electrical enclosure. Remove and Disconnect all power at source, before install between the two 2”...

  • Page 37: Rupture Disk

    OPERATION 5.1 GENERAL will call for service or indicate the beginning of a While Sullair has built into this Vacuum System a malfunction. Before starting your Sullair Vacuum comprehensive array of controls and indicators to System, read this section thoroughly and familiarize...

  • Page 38: Initial Start-Up Procedure

    6. Open valving in the system so that the inlet of the 5.6 AUTOMATIC RE-START OPTION inlet filter is as near to 0" Hg as possible. Check This option is sometimes requested on Sullair com- the vacuum between the butterfly valve and the pressors and Vacuum Systems. Its function is to vacuum unit.

  • Page 39: General

    Maintenance Program for the Drainage and fill-up of lubricant from Sullair vacuum system is quite minimal. The use of the cooler core must be done separate- the service gauges provided for the inlet filter and ly from the separator tank;...

  • Page 40: Inlet Air Filter Maintenance

    Section 6 MAINTENANCE 1. Using a strap wrench, remove the old element Figure 6-2 Inlet Air Filter Maintenance and gasket. (P/N 250026-119) 2. Clean gasket seating surface. 3. Apply a light film of fluid to the new gasket. 4. Hand tighten new element until new gasket is seated in the gasket groove.

  • Page 41: Control System Adjustment

    Section 6 MAINTENANCE Figure 6-3 Separator Element Replacement KEY NO. DESCRIPTION QUANTITY COVER ELEMENT GASKET**** GASKET*** SECONDARY ELEMENT** PRIMARY ELEMENT*** SUMP *Replacement Gasket P/N 250021-703 **Secondary Replacement Element P/N 02250109-321 ***Primary Replacement Element P/N 02250049-889 ****Element gasket comes with Secondary Replacement Kit P/N 02250059-191 taking care not to dent it against the tank open- vacuum unit.

  • Page 42: Troubleshooting Introduction

    23 in-Hg. (584mm) and re-close at 20 in-Hg. (508mm). Should your problem persist after making the rec- ommended check, consult your nearest Sullair rep- 6.7 TROUBLESHOOTING INTRODUCTION resentative or the Sullair Corporation factory.
  • Page 43 Section 6 MAINTENANCE 6.8 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY VACUUM UNIT SHUTS Discharge Temperature Switch Ambient temperature is too high; provide DOWN WITH VACUUM Open (Continued) sufficient ventilation. DEMAND PRESENT Low fluid level; add fluid. (CONTINUED) Clogged filter; change the fluid filter element.
  • Page 44 Section 6 MAINTENANCE 6.8 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY EXCESSIVE FLUID Excess Fluid Foaming Drain and change. CONSUMPTION Fluid Level Too High Drain as needed. (CONTINUED) Vacuum Unit Inlet Vacuum Too Low Consult factory. Inadequate Fluid Return Flow Clean return line orifice and strainer.

  • Page 45: Procedure For Ordering Parts

    7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the vacu- um unit was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the phone numbers or addresses listed below.

  • Page 46: Recommended Spare Parts List

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.2 RECOMMENDED SPARE PARTS LIST DESCRIPTION NUMBER ELEMENTS element for fluid filter 02250054-605 02250142-210 element for separator (primary) 02250049-889 02250049-889 element for separator (secondary) 02250109-320 02250059-191 element for air inlet filter 250026-119 250026-120 • pre-element (8”) for air inlet filter 250026-119 02250051-841 •...
  • Page 47 Section 7 ILLUSTRATIONS AND PARTS LIST NOTES...

  • Page 48: Compressor, Frame And Drive

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 COMPRESSOR, FRAME AND DRIVE - 150-200HP/ 113-150KW 02250148-952R00...
  • Page 49 (I) Drive motor part number will vary based on horsepower and voltage variation. (II) There is an exchange program whereby a remanufactured vacuum unit can be obtained from Sullair representatives or the factory at less cost than the owner could repair the unit. For information...

  • Page 50: Compressor, Frame And Drive - 200Hp/ 150Kw

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 COMPRESSOR, FRAME AND DRIVE - 200HP/ 150KW 02250160-308R01...
  • Page 51 (I) Drive motor part number will vary based on horsepower and voltage variation. (II) There is an exchange program whereby a remanufactured vacuum unit can be obtained from Sullair representatives or the factory at less cost than the owner could repair the unit. For information...
  • Page 52 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 COMPRESSOR, FRAME AND DRIVE - 200HP/ 150KW 02250160-308R01...
  • Page 53 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 COMPRESSOR, FRAME AND DRIVE - 200HP/ 150KW (CONTINUED) part number description number quantity capscrew, hex gr5 3/4-10 x 4 1/2 828612-450 capscrew, hex gr5 3/8-16 x 1 1/4 829106-125 capscrew, hex gr5 1/2-13 x 2 829108-200 capscrew, hex gr5 7/8-9 x 4 829114-400...

  • Page 54: Air Inlet And Control Assembly - 150Hp / 113Kw

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET AND CONTROL ASSEMBLY - 150HP / 113KW 02250163-994R00...
  • Page 55 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET AND CONTROL ASSEMBLY - 150HP / 113KW part number description number quantity rod, 5/16-24 x 3-7/8 020685 control, Sullicon-dual vs heavy (I) 02250081-072 coupling, steel 5/16rh mx 3/4-10f 02250083-881 cylinder, hydraulic single act 2”b x 1”s 02250083-885 connector, tube male bhd 1/4 x sae 02250101-490...
  • Page 56 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET AND CONTROL ASSEMBLY - 150HP / 113KW 02250163-994R00...
  • Page 57 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET AND CONTROL ASSEMBLY - 150HP / 113KW (CONTINUED) part number description number quantity rod end, spheical lh 5/16 042004 lever, inlet valve 20687 silencer, 1/4”npt 250009-221 adapter, air inlet 250022-606 valve, vac reg 1/2” rsvs (IV) 250023-600 elbow, 90deg m swvl 1/4t x 1/8npt 250025-849...
  • Page 58 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET AND CONTROL ASSEMBLY - 150HP / 113KW 02250163-994R00...
  • Page 59 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET AND CONTROL ASSEMBLY - 150HP / 113KW (CONTINUED) part number description number quantity nipple, pipe-xs plt 1/4 x cl 866404-000 tee, pipe 150# plt 1/4 866815-010 plug, pipe 1/4” 3000# stl plt 866900-010 bushing, red pltd 1/2 x 1/4 867102-010...

  • Page 60: Air Inlet And Control Assembly - 200Hp / 150Kw

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET AND CONTROL ASSEMBLY - 200HP / 150KW 02250129-419R01...
  • Page 61 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET AND CONTROL ASSEMBLY - 200HP / 150KW part number description number quantity rod, 5/16-24 x 3-7/8 020685 control, Sullicon-dual vs heavy (I) 02250081-072 coupling, steel 5/16rh mx 3/4-10f 02250083-881 cylinder, hydraulic single act 2”b x 1”s 02250083-885 connector, tube male bhd 1/4 x sae 02250101-490...
  • Page 62 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET AND CONTROL ASSEMBLY - 200HP / 150KW 02250129-419R01...
  • Page 63 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET AND CONTROL ASSEMBLY - 200HP / 150KW (CONTINUED) part number description number quantity valve, vac reg 1/2” rsvs (IV) 250023-600 elbow, 90deg m swvl 1/4t x 1/8npt 250025-849 elbow, 90deg m swvl 1/4t x 1/4 npt 250025-850 valve, check 10”...
  • Page 64 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET AND CONTROL ASSEMBLY - 200HP / 150KW 02250129-419R01...
  • Page 65 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET AND CONTROL ASSEMBLY - 200HP / 150KW (CONTINUED) part number description number quantity cross, pipe 1/4” plt 867615-010 bushing, red hex pltd 1/2 x 3/8 868902-015 tee, male pipe brass 1/4 869825-025 To compressor inlet Replace plug with elbow for dual control...
  • Page 66 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 DISCHARGE SYSTEM 02250148-947R01...

  • Page 67: Discharge System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 DISCHARGE SYSTEM part number description number quantity connector, flex 1/4t x 1/4p 020169 separator, oil primary rsvs25 & 32 (I) 02250049-889 plug, sight glass 1-7/8” sae 02250097-611 tank, separator vs25/32 air/oil cs 02250108-462 element, sep/sec kliner 4201 (II) 02250109-320 capscrew, hex 5/8-11 x 3.5 full th...
  • Page 68 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 DISCHARGE SYSTEM 02250148-947R01...
  • Page 69 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 DISCHARGE SYSTEM (CONTINUED) part number description number quantity connector, tube str thd 1 1/2 x 1 7/8 811824-188 flange, thrd 3” 125# ff 818312-048 nut, hex pltd 5/8-11 825210-559 o-ring, viton 4 3/4 x 1/8” 826502-248 capscrew, hex gr5 1/2-13 x 1 1/2 829108-150...

  • Page 70: Sullicon Control System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 SULLICON CONTROL SYSTEM 02250150-357R01...
  • Page 71 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 SULLICON CONTROL SYSTEM (I) part number description number quantity plunger 020094 washer, back-up 021172 body, control 021635 cover, control 021654 control, sullicon rsvs heavy spring 02250081-075 capscrew, socket 1/4-28unf x 1.00” 02250150-864 pin, yoke 1/4” 040065 rod-end, yoke 040138...

  • Page 72: Fluid Piping - Air-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 FLUID PIPING - AIR-COOLED 02250152-933R00...
  • Page 73 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 FLUID PIPING - AIR-COOLED part number description number quantity filter, fluid 1 5/8”sae str thrd con (I) 02250054-605 tee, pipe 1/8f x 1/8m x 1/8m 02250077-903 housing, thermal vlv 1-5/8 - 12 conn 02250092-929 seal, u-cup therm vlv 02250101-372...

  • Page 74: Fluid Piping - Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 FLUID PIPING - WATER-COOLED 02250152-952R00...
  • Page 75 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 FLUID PIPING - WATER-COOLED part number description number quantity filter, fluid 1 5/8”sae str thrd con (I) 02250054-605 tee, pipe 1/8f x 1/8m x 1/8m 02250077-903 connector, sae x orfs 1.25” 02250087-068 elbow, 90 sae x orfs 1.25” 02250087-071 housing, thermal vlv 1-5/8 - 12 conn 02250092-929...

  • Page 76: Fluid Cooling System - Air-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 FLUID COOLING SYSTEM - AIR-COOLED 02250152-844R01...
  • Page 77 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 FLUID COOLING SYSTEM - AIR-COOLED part number description number quantity support, fan mtr (213t&215t) 015641 insert, 5/16”-18 thrd blind 02250043-765 gasket, cover-venturi adapter 02250117-116 cover, acs-venturi adapter 02250117-117 adaptor, venturi panel 25-200 02250152-003 cooler, vs32-150/200ac w/1 5/8sae 02250152-723 motor, 3hp univ/50/60 6p tepe...

  • Page 78: Fluid Cooling System - Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 FLUID COOLING SYSTEM - WATER-COOLED 02250149-139R01...
  • Page 79 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 FLUID COOLING SYSTEM - WATER-COOLED part number description number quantity u-bolt,1/2” x 8” pipe pltd 868308-800 washer, pl-b reg pltd 1/2 838208-112 washer, spr lock reg pltd 1/2 837808-125 capscrew,hex gr5 1/2-13 x 1 1/2 829108-150 nut, hex pltd 1/2-13 825208-448...

  • Page 80: Water Piping Assembly - Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 WATER PIPING ASSEMBLY - WATER-COOLED 02250149-140R00...
  • Page 81 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 WATER PIPING ASSEMBLY - WATER-COOLED part number description number quantity bracket, water conn. 1.25” 016901 plate, spacer wrt conn vs32-125 wc 02250140-882 tube, water in vs32-150/200 wc 02250149-225 tube, water out vs32-150/200 wc 02250149-227 connector, tube-m 1 1/4 x 1 1/4 810220-125...

  • Page 82: Electro-Pneumatic Control System - Standard Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 ELECTRO-PNEUMATIC CONTROL SYSTEM - STANDARD CONTROL 02250156-489R00...
  • Page 83 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 ELECTRO-PNEUMATIC CONTROL SYSTEM - STANDARD CONTROL part number description number quantity spacer, block 2” x 3” x .38”thk 02250117-602 valve, solenoid 2wno 3/8” 150#vac n4 (I) 02250125-538 switch, pressure n.o. 10psi 250017-992 grip, cord for so 12/4 st 3/4” 250018-497 support, starter&clr 200hp 250022-657...

  • Page 84: Electro-Pneumatic Control System - Dual Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 ELECTRO-PNEUMATIC CONTROL SYSTEM - DUAL CONTROL 02250156-488R00...
  • Page 85 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 ELECTRO-PNEUMATIC CONTROL SYSTEM - DUAL CONTROL part number description number quantity spacer, block 2” x 3” x .38”thk 02250117-602 valve, solenoid 2wno 3/8” 150#vac n4 (I) 02250125-538 switch, pres 30”hg vac-10 psi n1 02250143-577 support, bracket vac press switch 02250144-227...
  • Page 86 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 ELECTRO-PNEUMATIC CONTROL SYSTEM - DUAL CONTROL 02250156-488R00...
  • Page 87 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 ELECTRO-PNEUMATIC CONTROL SYSTEM - DUAL CONTROL (CONTINUED) ELECTRICAL LEGEND PNEUMATIC LEGEND A/C COOLING FAN (OR WC CNPY FAN) OIL PRESSURE TEMPERATURE SWITCH SUMP PRESSURE OIL PRESSURE SWITCH FROM SULLICON CONTROL PORT SUMP PRESSURE SWITCH FROM WATER COOLER (WATER- COOLED MACHINES ONLY) WATER PRESSURE SWITCH (WC...

  • Page 88: Electro-Pneumatic Control System - Dual Control With Annunciation

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 ELECTRO-PNEUMATIC CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATION 02250148-958R00...
  • Page 89 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 ELECTRO-PNEUMATIC CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATION part number description number quantity switch, defferential pressure 20psid 12ft or 02250050-154 switch, defferential pressure 10psid 12ft or 02250062-825 spacer, standoff 3/4 x 6-32 hex 02250064-616 locknut, n4 conduit sealing 02250071-362...
  • Page 90 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 ELECTRO-PNEUMATIC CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATION 02250148-958R00...
  • Page 91 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 ELECTRO-PNEUMATIC CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATION (CONTINUED) part number description number quantity washer, spr lock reg pltd #10 837802-047 washer, spr lock reg pltd 3/8 837806-094 washer, spr lock reg pltd 1/2 837808-125 washer, pl-b reg pltd #10 838202-045...

  • Page 92: Instrument Panel Assembly - Standard Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 INSTRUMENT PANEL ASSEMBLY - STANDARD CONTROL 02250148-957R01...
  • Page 93 7.17 INSTRUMENT PANEL ASSEMBLY - STANDARD CONTROL part number description number quantity decal, elec pan 12/16 sctl univ 02250051-388 nameplate, sullair serial number 02250059-423 locknut,cond seal n4 1” 02250071-365 gauge, temp 100-250 deg 3/4” sae 02250100-096 panel, instrument e/m ls n-12/4 02250100-299 hourmeter, 2-1/2”...
  • Page 94 Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 INSTRUMENT PANEL ASSEMBLY - STANDARD CONTROL WITH ANNUNCIATION (AIR-COOLED) 02250151-889R01...
  • Page 95 7.18 INSTRUMENT PANEL ASSEMBLY - STANDARD CONTROL WITH ANNUNCIATION (AIR-COOLED) part number description number quantity decal, elec pan 12/16 sctl univ 02250051-388 nameplate, sullair serial number 02250059-423 locknut, cond seal n4 1” 02250071-365 gauge, temp 100-250 deg 3/4” sae 02250100-096 panel, instrument e/m ls n-12/4 02250100-299 hourmeter, 2-1/2”...
  • Page 96 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 INSTRUMENT PANEL ASSEMBLY - STANDARD CONTROL WITH ANNUNCIATION (WATER-COOLED) 02250151-890R01...

  • Page 97: Instrument Panel Assembly - Standard Control With Annunciation (Water-Cooled)

    7.19 INSTRUMENT PANEL ASSEMBLY - STANDARD CONTROL WITH ANNUNCIATION (WATER-COOLED) part number description number quantity decal, elec pan 12/16 sctl univ 02250051-388 nameplate, sullair serial number 02250059-423 locknut, cond seal n4 1” 02250071-365 gauge, temp 100-250 deg 3/4” sae 02250100-096 panel, instrument e/m ls n-12/4 02250100-299 hourmeter, 2-1/2”...

  • Page 98: Instrument Panel Assembly - Dual Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL 02250151-842R01...
  • Page 99 7.20 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL part number description number quantity decal, elec pan 12/16 dctl univ 02250059-410 nameplate, sullair serial number 02250059-423 locknut,cond seal n4 1” 02250071-365 gauge, temp 100-250 deg 3/4” sae 02250100-096 panel, instrument e/m ls n-12/4 02250100-299 board, pc assy &...
  • Page 100 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL 02250151-842R01...
  • Page 101 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL (CONTINUED) CONTROL TUBING LEGEND AIR INLET FILTER (INLET) VACUUM REGULATOR/AIR INLET FILTER (OUTLET) LOW OIL PRESSURE SWITCH INTERNAL TO CONTROLS FLUID FILTER (LOW PRESSURE SIDE) FLUID FILTER (HIGH PRESSURE SIDE) SEPARATOR TANK (DRY SIDE) GEAR BOX VENT SEPARATOR TANK (WET SIDE)

  • Page 102: Instrument Panel Assembly - Dual Control With Annunciation (Air-Cooled)

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (AIR-COOLED) 02250151-872R01...
  • Page 103 7.21 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (AIR-COOLED) part number description number quantity decal, elec pan 12/16 dctl univ 02250059-410 nameplate, sullair serial number 02250059-423 locknut, cond seal n4 1” 02250071-365 gauge, temp 100-250 deg 3/4” sae 02250100-096 panel, instrument e/m ls n-12/4 02250100-299 board, pc assy &...
  • Page 104 Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (AIR-COOLED) 02250151-872R01...
  • Page 105 Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (AIR-COOLED) (CONT.) CONTROL TUBING LEGEND AIR INLET FILTER (INLET) VACUUM REGULATOR/AIR INLET FILTER (OUTLET) LOW OIL PRESSURE SWITCH INTERNAL TO CONTROLS FLUID FILTER (LOW PRESSURE SIDE) FLUID FILTER (HIGH PRESSURE SIDE) SEPARATOR TANK (DRY SIDE) GEAR BOX VENT...

  • Page 106: Instrument Panel Assembly - Dual Control With Annunciation (Water-Cooled)

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (WATER-COOLED) 02250151-888R01...
  • Page 107 7.22 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (WATER-COOLED) part number description number quantity decal, elec pan 12/16 dctl univ 02250059-410 nameplate, sullair serial number 02250059-423 locknut, cond seal n4 1” 02250071-365 gauge, temp 100-250 deg 3/4” sae 02250100-096 panel, instrument e/m ls n-12/4 02250100-299 board, pc assy &...
  • Page 108 Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (WATER-COOLED) 02250151-888R01...
  • Page 109 Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 INSTRUMENT PANEL ASSEMBLY - DUAL CONTROL WITH ANNUNCIATION (WATER-COOLED) (CONTINUED) CONTROL TUBING LEGEND AIR INLET FILTER (INLET) VACUUM REGULATOR/AIR INLET FILTER (OUTLET) LOW OIL PRESSURE SWITCH INTERNAL TO CONTROLS FLUID FILTER (LOW PRESSURE SIDE) FLUID FILTER (HIGH PRESSURE SIDE) SEPARATOR TANK (DRY SIDE) GEAR BOX VENT...

  • Page 110: Enclosure - Air-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 ENCLOSURE - AIR-COOLED 02250130-780R02...
  • Page 111 Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 ENCLOSURE - AIR-COOLED part number description number quantity panel, end 20/25 enclosure 016887 channel, assy air/wtr conn. 019603 panel, roof enclosure vs32 dual tanks 02250052-356 panel, roof enclosure vs inlet 02250052-357 roof, cooler assy vs32-200ac 02250058-135 panel, fiberglass 37.5 x 11.5 x 2 02250069-732...
  • Page 112 Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 ENCLOSURE - AIR-COOLED 02250130-780R02...
  • Page 113 Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 ENCLOSURE - AIR-COOLED (CONTINUED) part number description number quantity screw, hex ser washer 5/16-18 x 3/4 829705-075 screw, hex ser washer 5/16-18 x 1 1/4 829705-125 screw, self-drill 1/4 x 1/2 834504-050 washer, bevel 5/16 837004-100 nut, retainer 5/16-18 .092 861405-092...

  • Page 114: Enclosure - Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.24 ENCLOSURE - WATER-COOLED 02250149-138R02...
  • Page 115 Section 7 ILLUSTRATIONS AND PARTS LIST 7.24 ENCLOSURE - WATER-COOLED part number description number quantity panel, end 20/25 enclosure 016887 channel, assy air/wtr conn. 019603 panel, roof enclosure vs32 dual tanks 02250052-356 panel, roof enclosure vs inlet 02250052-357 panel, fiberglass 37.5 x 11.5 x 2 02250069-732 panel, assembly side 20/25 encl w/yd 02250103-203...
  • Page 116 Section 7 ILLUSTRATIONS AND PARTS LIST 7.24 ENCLOSURE - WATER-COOLED 02250149-138R02...
  • Page 117 Section 7 ILLUSTRATIONS AND PARTS LIST 7.24 ENCLOSURE - WATER-COOLED (CONTINUED) part number description number quantity fan, 18” vent 1/2”-bore 410358 nut, hex f pltd 5/16-18 825305-283 nut, hex locking 5/16-18 825505-166 capscrew, hex gr5 5/16-18 x 1 1/4 829105-125 screw, hex ser washer 5/16-18 x 3/4 829705-075 screw, hex ser washer 5/16-18 x 1...

  • Page 118: Decal Group

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.25 DECAL GROUP...
  • Page 119 Section 7 ILLUSTRATIONS AND PARTS LIST 7.25 DECAL GROUP part number description number quantity sign, warning ground fault 049852 sign, warning “food grade” lube 250003-144 sign, danger air breathing 250027-935 sign, danger electrocution 049850 sign, warning sever fan 049855 sign, warning compressor fluid fill cap 049685 sign, warning sever fan port 049965...
  • Page 120 Section 7 ILLUSTRATIONS AND PARTS LIST 7.25 DECAL GROUP...
  • Page 121 250022-810 decal, water inlet/outlet 049873 decal, rotation 250021-564 decal, system VS32 4” x 16” 02250071-114 decal, fork lifting 241814 decal, Sullair w/logo 02250059-060 Continued on page 117 PLEASE NOTE: WHEN ORDERING PARTS, ALWAYS INDICATE SERIAL NUMBER OF VACUUM...
  • Page 122 Section 7 ILLUSTRATIONS AND PARTS LIST 7.25 DECAL GROUP...
  • Page 123 Section 7 ILLUSTRATIONS AND PARTS LIST 7.25 DECAL GROUP (CONTINUED) part number description number quantity decal, elec pan 12/16 sctl univ 02250051-388 decal, elec pan 12/16 dctl CE 02250096-821 decal, instr pnl 16/20 250024-660 decal, fluid sample 250022-675 PLEASE NOTE: WHEN ORDERING PARTS, ALWAYS INDICATE SERIAL NUMBER OF VACUUM...

  • Page 124: Decal Locations - Air-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.26 DECAL LOCATIONS - AIR-COOLED 02250167-918R00...
  • Page 125 ”sullair” 4.0 x 32.0 (II) 02250059-060 decal, fluid sullube 02250069-389 decal, system vs-32 (4”x 16”) (II) 02250071-114 decal, system vs-32 (3” x 12”) (I) 02250071-115 decal, en-warning mixing fluids 02250110-891 decal, warning auto start (III) 041065 sign, warning-comp oil fil cap...

  • Page 126: Decal Locations - Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.27 DECAL LOCATIONS - WATER-COOLED 02250167-919R00...
  • Page 127 ”sullair” 4.0 x 32.0 (II) 02250059-060 decal, fluid sullube 02250069-389 decal, system vs-32 (4”x 16”) (II) 02250071-114 decal, system vs-32 (3” x 12”) (I) 02250071-115 decal, en-warning mixing fluids 02250110-891 decal, warning auto start (III) 041065 sign, warning-comp oil fil cap...

  • Page 128: Wiring Diagram - Standard Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.28 WIRING DIAGRAM - STANDARD CONTROL 02250128-185R07...

  • Page 129: Wiring Diagram - Dual Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.29 WIRING DIAGRAM - DUAL CONTROL 02250128-186R06...

  • Page 130: Customer Care

    WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou Shenzhen, Guangdong PRV. 42602 Montbrison Cedex, France Telephone: 33-477968470 PRC POST CODE 518068 Fax: 33-477968499 Telephone: 755-6851686 Fax: 755-6853473 www.sullaireurope.com...

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