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Summary of Contents for Country Lane Gazebos Artisan Vinyl Pergola
- Page 1 Artisan Vinyl Pergola Assembly Manual...
- Page 2 Beefy Vinyl Pergola Assembly Manual Thank you for your purchase of this Pergola. This manual is designed to simplify the assembly process, however we recommend having an experienced carpenter involved in the project. Please read through the entire manual before starting! The Pergola put together for this manual was a 10’x14’...
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Page 3: Parts List
Parts List 4.1/2” White Pan 2” Pan Screws 3.1/2” Brown 2.1/2” Brown Screws Screws Screw 1.1/2” Screws 1” Pan Screw 4” Concrete Lag 2” Square Drive Screw Bit Top Post Cap Square Post Trim Decorative Trim Cover Inside Corner Trim Decorative End Caps PVC Cement Corner Bracket... - Page 4 Main Double Header 2x8 Header 2x6 Rafter Joist 2x4 Stringer Set your Vinyl Pergola Package as close to the Remove protective shrink wrap. Do not unwrap building site as possible. until you are ready to build. Keep dry and protected until you are ready to assemble the Pergola.
- Page 5 6x6 Post Assembly Top Square Trim Top & Bottom Top Large Trim Bottom Large Trim Small Trim 6x6 Post Layout Post and all Post Trim Pieces. Insert all Trim Pieces onto post from the top of the post down. Bottom of Post Top of Post Insert all Trim Pieces in the order shown above.
- Page 6 Round Column Post Assembly Top Square Trim Top Trim Decorative Ring Bottom Trim 10” Column Layout Post and all Post Trim Pieces. Insert all Trim Pieces onto post from the top of the post down. Bottom of Post Top of Post Insert all Trim Pieces in the order shown above.
- Page 7 8x8 Post Assembly Bottom Large Trim Top Square Trim Top Large Trim Top Small Trim 8x8 Post Layout Post and all Post Trim Pieces. Insert all Trim Pieces onto post from the top of the post down. Bottom of Post Top of Post Insert all Trim Pieces in the order shown above.
- Page 8 Superior Post Top Superior Bottom Superior Top Square Top Large Top Small Trim Trim Trim Trim Trim 6x6 Post 8x8 Superior Sleeve Layout Post and all Post Trim Pieces. Insert all Trim Pieces onto post from the top of the post down.
- Page 9 Nibs face toward inside Place protective cardboard on ground or patio to Place Main Header on floor with Nibs facing to- protect vinyl pieces from damage. Layout Main ward inside of the pergola and bottom side up. Double Header. Install Post with trim pieces already in proper Turn Post upside down and insert into slot of main place.
- Page 10 Set Post into a level position or align squarely with Fasten Main Header to Post on outside using (5) header. 3.1/2” Brown Screws into pre-drilled holes. Tighten screws so they sink slightly into vinyl. Fasten Main Header to Post on inside using (4) 3.1/2”...
- Page 11 Lower Posts of the header assembly. Carefully set onto floor. Nibs Lift Header side up and set into place with the Nibs To keep the Header Assembly upright build an on the Header Facing the inside of the Pergola. A-frame brace using your own 8’ long 2x4’s and fasten with (2) 2.1/2”...
- Page 12 Measure 2x8 Header Measure spacing distance between the two Header Assemblies. Adjust Posts to appropriate distance apart. Install 2x8 Header on inside. Place into Position. Attach 2x8 header to Nibs on Main Header using (3) 3.1/2” Brown Screws.
- Page 13 Install 2x8 Header on outside. Fasten using (3) 3.1/2” Brown Screws. Install Corner Brackets on the inside corner Using (8) 1.1/2” Screws per bracket. Install Corner bracket on outside corner...
- Page 14 Place in center position of the Square Trim Piece Install Decorative Trim Covers. below. Fasten at both corners from the bottom up using (2) Top side will get fastened later. 2.1/2” Brown Screws.
- Page 15 Install Inside Corner Trim. Fasten Square Trim to Inside Corner Trim from the bottom up using (1) 2.1/2” Brown Screw. Top side will get fastened later. Install Outside Corner Trim. Fasten Square Trim to outside Corner Trim from the bottom up using (1) 2.1/2” Brown Screw. Install Top Post Cap Fasten to pieces below using (12) 1”...
- Page 16 Fasten Square Trim to 2x8 Header Boards from Slide both Top Post Trim Pieces tight up against bottom up using (2) 2.1/2” Brown Screws through Square Trim Piece. pre-drilled holes. Fasten into post using 2” Pan Screws. Fasten to post on 2 opposite sides with 1 screw per side.
- Page 17 Prepare 2x6 Rafters Joists. Keep clean by using Install Joist Brackets onto 2x6 Joists (1) close to protective cardboard on floor. each end at between pre marked locations Fasten Bracket to Joist using (2) 2” Pan Screws. Install 2x6 Rafter Joist with attached bracket face Two brackets per Joist.
- Page 18 Set all 2x6 Rafter Joists into place. Locate Rafter Spacing Board and use the side with 2x6 Rafter Spacer written on. Starting at one end, slide each Rafter into position Use provided spacer board to place all 2x6 Rafter at each notch in spacer. Joists into position.
- Page 19 Fasten Rafter Joists to Header below using (2) 2” Fasten Joist through attached brackets. Pan Screws per 2x6 joist at each end. Slide spacer to opposite side of Pergola. Attach each 2x6 Rafter to 2x8 Header below using Re- Measure both sides to create equal spacing. (2) 2”...
- Page 20 Space each 2x4 stringer into position fitting prop- Place Spacer into position starting at one side erly into notch of spacer board. working across. Measure distance of 2x6 Rafter joist to outside end Measure both sides of stringers to outside end of of 2x4 Stringer on both sides.
- Page 21 Tighten Screw until snug against vinyl. Do not Measure the distance of each of the 2x4 stingers counter sink screw into vinyl. Vinyl will break if protruding out past the 2x6 Joist below and adjust over tightened. to match the 1st one. Complete Rafter &...
- Page 22 Install 2x8 Decorative End Caps. Slide Decorative End Cap onto 2x8 ends. Apply PVC Cement on the inside edge of decora- tive end caps. Note: Opening the can is sometimes difficult, tap on edge of lid with a hammer to help break the seal.
- Page 23 Insert provided 4” Concrete Lag or purchase longer Anchor Post to Concrete Pier below. Pre-drill hole ones if your piers are below pavers. in concrete using a 1/2” cement drill bit. Be sure to have a bolt long enough so that at least 4”...
- Page 24 Enjoy your new Artisan Pergola!