Page 4
Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
Page 5
In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
Page 6
Conformity This product complies with the directive of the Council of the European Communities on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive 2014/30/EU) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2014/35/EU). This conformity is the result of tests conducted by the third party testing laboratory Intertek in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
Table of contents Table of contents Section 1 Introduction...............3 This manual..................3 Intended audience................3 Product documentation...............4 Product documentation set............4 Document revision history............. 4 Related documentation..............5 Symbols and conventions..............5 Symbols..................5 Document conventions..............6 Functions, codes and symbols............6 Section 2 REV615 overview............11 Overview...................11 Product version history..............
Page 8
Table of contents Default I/O connections............33 Default disturbance recorder settings........35 Functional diagrams..............38 Functional diagrams for protection ........38 Functional diagrams for disturbance recorder......48 Functional diagrams for condition monitoring......48 Functional diagrams for control and interlocking....50 Functional diagrams for measurement functions....53 Functional diagrams for I/O and alarms LEDs ......
Section 1 1MRS758955 A Introduction Section 1 Introduction This manual The application manual contains application descriptions and setting guidelines sorted per function. The manual can be used to find out when and for what purpose a typical protection function can be used. The manual can also be used when calculating settings.
Product series- and product-specific manuals can be downloaded from the ABB Web site http://www.abb.com/relion. 1.3.2 Document revision history Document revision/date Product version History A/2019-04-30 5.0 FP1 First release Download the latest documents from the ABB Web site http://www.abb.com/substationautomation. REV615 Application Manual...
Section 1 1MRS758955 A Introduction 1.4.2 Document conventions A particular convention may not be used in this manual. • Abbreviations and acronyms are spelled out in the glossary. The glossary also contains definitions of important terms. • Push button navigation in the LHMI menu structure is presented by using the push button icons.
® component is the 11th. REV615 is a member of ABB’s Relion product family and part of its 615 protection and control product series. The 615 series relays are characterized by their compactness and withdrawable-unit design.
• Configuration Wizard • AR Sequence Visualizer • Label Printing • IEC 61850 Configuration Download connectivity packages from the ABB Web site http://www.abb.com/substationautomation or directly with Update Manager in PCM600. Operation functionality 2.2.1 Optional functions • Modbus TCP/IP or RTU/ASCII •...
Page 19
Section 2 1MRS758955 A REV615 overview Table 2: Plug-in unit and case Main Slot ID Content options Plug-in Small (5 lines, 20 characters) unit Large (10 lines, 20 characters) with SLD Small Chinese (3 lines, 8 or more characters) Large Chinese (7 lines, 8 or more characters) with X100 Auxiliary power/BO 48...250V DC/100...240 V AC;...
Section 2 1MRS758955 A REV615 overview Table 3: Input/output overview Std. conf. Order code digit Analog channels Binary channels 4 PO + 6 BC/BD 4 PO + 2 SO + 3 4 PO + 6 BE/BF 4 PO + 2 SO + 3 Local HMI The LHMI is used for setting, monitoring and controlling the protection relay.
Section 2 1MRS758955 A REV615 overview 2.4.1 Display The LHMI includes a graphical display that supports two character sizes. The character size depends on the selected language. The amount of characters and rows fitting the view depends on the character size. Table 4: Small display Rows in the view...
Section 2 1MRS758955 A REV615 overview 2.4.2 LEDs The LHMI includes three protection indicators above the display: Ready, Start and Trip. There are 11 matrix programmable LEDs on front of the LHMI. The LEDs can be configured with PCM600 and the operation mode can be selected with the LHMI, WHMI or PCM600.
Page 23
Section 2 1MRS758955 A REV615 overview • Programmable LEDs and event lists • System supervision • Parameter settings • Measurement display • Disturbance records • Fault records • Load profile record • Phasor diagram • Single-line diagram • Importing/Exporting parameters •...
Section 2 1MRS758955 A REV615 overview Authorization Four user categories have been predefined for the LHMI and the WHMI, each with different rights and default passwords. The default passwords in the protection relay delivered from the factory can be changed with Administrator user rights. User authorization is disabled by default for LHMI but WHMI always uses authorization.
Page 25
Section 2 1MRS758955 A REV615 overview The protection relay stores 2048 audit trail events to the nonvolatile audit trail. Additionally, 1024 process events are stored in a nonvolatile event list. Both the audit trail and event list work according to the FIFO principle. Nonvolatile memory is based on a memory type which does not need battery backup nor regular component change to maintain the memory storage.
Section 2 1MRS758955 A REV615 overview PCM600. The audit trail cannot be reset, but PCM600 Event Viewer can filter data. Audit trail events can be configured to be visible also in LHMI/WHMI Event list together with process related events. To expose the audit trail events through Event list, define the Authority logging level parameter via Configuration/ Authorization/Security.
Section 2 1MRS758955 A REV615 overview communication protocol is supported by using the protocol converter SPA-ZC 302. Operational information and controls are available through these protocols. However, some communication functionality, for example, horizontal communication between the protection relays, is only enabled by the IEC 61850 communication protocol. The IEC 61850 communication implementation supports all monitoring and control functions.
Section 2 1MRS758955 A REV615 overview Client A Client B Network A Network B Managed Ethernet switch Managed Ethernet switch with RSTP support with RSTP support GUID-283597AF-9F38-4FC7-B87A-73BFDA272D0F V3 EN Figure 6: Self-healing Ethernet ring solution The Ethernet ring solution supports the connection of up to 30 protection relays.
Page 29
Section 2 1MRS758955 A REV615 overview IEC 62439-3:2012 cancels and replaces the first edition published in 2010. These standard versions are also referred to as IEC 62439-3 Edition 1 and IEC 62439-3 Edition 2. The protection relay supports IEC 62439-3:2012 and it is not compatible with IEC 62439-3:2010. Each PRP node, called a double attached node with PRP (DAN), is attached to two independent LANs operated in parallel.
Section 2 1MRS758955 A REV615 overview • Via an external redundancy box (RedBox) or a switch capable of connecting to PRP and normal networks • By connecting the node directly to LAN A or LAN B as SAN • By connecting the node to the protection relay's interlink port HSR applies the PRP principle of parallel operation to a single ring, treating the two directions as two virtual LANs.
Page 31
Section 2 1MRS758955 A REV615 overview UniGear Digital switchgear concept relies on the process bus together with current and voltage sensors. The process bus enables several advantages for the UniGear Digital like simplicity with reduced wiring, flexibility with data availability to all devices, improved diagnostics and longer maintenance cycles.
Section 2 1MRS758955 A REV615 overview Primary Secondary IEEE 1588 v2 IEEE 1588 v2 master clock master clock (optional) Managed HSR Managed HSR Ethernet Ethernet switch switch IEC 61850 Backup 1588 master clock GUID-7C56BC1F-F1B2-4E74-AB8E-05001A88D53D V5 EN Figure 10: Example network topology with process bus, redundancy and IEEE 1588 v2 time synchronization The process bus option is available for all 615 series protection relays equipped with phase voltage inputs.
Section 3 1MRS758955 A REV615 standard configurations Section 3 REV615 standard configurations Standard configurations REV615 is available with one standard configuration. The standard signal configuration can be altered by means of the signal matrix or the graphical application functionality of the Protection and Control IED Manager PCM600. Further, the application configuration functionality of PCM600 supports the creation of multi- layer logic functions using various logical elements, including timers and flip-flops.
Page 34
Section 3 1MRS758955 A REV615 standard configurations Function IEC 61850 Positive-sequence undervoltage protection PSPTUV Negative-sequence overvoltage protection NSPTOV Three-phase thermal overload protection, two time constants T2PTTR Circuit breaker failure protection CCBRBRF Master trip TRPPTRC Arc protection ARCSARC MAPGAPC Multipurpose protection Three-phase overload protection for shunt capacitor banks COLPTOC Current unbalance protection for shunt capacitor banks...
Section 3 1MRS758955 A REV615 standard configurations Function IEC 61850 Three-phase power and energy measurement PEMMXU RTD/mA measurement XRGGIO130 Frequency measurement FMMXU SMVSENDER IEC 61850-9-2 LE sampled value sending SMVRECEIVER IEC 61850-9-2 LE sampled value receiving (voltage sharing) Other Minimum pulse timer (2 pcs) TPGAPC Minimum pulse timer (2 pcs, second resolution) TPSGAPC...
Page 36
Section 3 1MRS758955 A REV615 standard configurations initially reserved binary inputs and outputs of the protection relay’s standard configuration. The suitability of the protection relay’s binary outputs which have been selected for primary device control should be carefully verified, for example make and carry and breaking capacity.
Section 3 1MRS758955 A REV615 standard configurations Standard configuration B 3.3.1 Applications The standard configuration offers three phase overload protection, unbalance protection with compensation for natural unbalance and switching resonance protection for capacitor banks. An integrated undercurrent function in the overload protection function block detects the disconnection of a capacitor bank and inhibits the closing of the circuit breaker as long as the capacitor bank is still partially discharged.
Section 3 1MRS758955 A REV615 standard configurations 3.3.2 Functions REV615 CAPACITOR BANK PROTECTION AND CONTROL RELAY STANDARD CONFIGURATION PROTECTION LOCAL HMI ALSO AVAILABLE - Disturbance and fault recorders 2× 3× - Event log and recorded data Master Trip Master Trip - High-Speed Output module (optional) Configuration System...
Page 40
Section 3 1MRS758955 A REV615 standard configurations Table 11: Default connections for analog inputs Analog input Description Connector pins Phase A current X120:7-8 Phase B current X120:9-10 Phase C current X120:11-12 Residual current X120:13-14 IL1unb Unbalance current X120:1-2 IL2unb X120:3-4 IL3unb X120:5-6 Capacitor bank unbalance voltage...
Section 3 1MRS758955 A REV615 standard configurations 3.3.3 Functional diagrams The functional diagrams describe the default input, output, alarm LED and function- to-function connections. The default connections can be viewed and changed with PCM600 according to the application requirements. The analog channels have fixed connections to the different function blocks inside the protection relay’s standard configuration.
Page 46
Section 3 1MRS758955 A REV615 standard configurations NSPTOC1 BLOCK OPERATE CCSPVC1_FAIL NSPTOC1_OPERATE ENA_MULT START NSPTOC1_START NSPTOC2 BLOCK OPERATE CCSPVC1_FAIL NSPTOC2_OPERATE ENA_MULT START NSPTOC2_START NSPTOC1_OPERATE NSPTOC_OPERATE NSPTOC2_OPERATE GUID-5D442EE5-77B1-46F7-B8D8-B846D6DEF541 V2 EN Figure 14: Negative-sequence overcurrent protection function Four stages are provided for earth-fault protection. Three stages are dedicated for directional earth-fault protection.
Page 47
Section 3 1MRS758955 A REV615 standard configurations The three-phase thermal overload protection T2PTTR1 with two time constants detects overload under varying load conditions. The BLK_CLOSE output of the function is used to block the closing operation of circuit breaker. T2PTTR1 BLOCK OPERATE T2PTTR1_OPERATE...
Page 48
Section 3 1MRS758955 A REV615 standard configurations connected to the protection relay. Each arc protection function block has two different operation modes, that is, with or without the phase and residual current check. The operate signals from ARCSARC1...3 are connected to both trip logic TRPPTRC1 and TRPPTRC2.
Page 50
Section 3 1MRS758955 A REV615 standard configurations COLPTOC1 BLOCK OPR_OVLOD COLPTOC1_OPR_OVLOD CB_CLOSED OPR_UN_I X110_BI4_CB_CLOSED COLPTOC1_OPR_UN_I ST_OVLOD COLPTOC1_ST_OVLOD ST_UN_I COLPTOC1_ST_UN_I ALARM COLPTOC1_ALARM BLK_CLOSE COLPTOC1_BLK_CLOSE GUID-CF723E8E-F01F-4A51-BE58-2083B45AC03F V1 EN Figure 19: Capacitor bank overload protection function Current unbalance protection for shunt capacitor banks CUBPTOC1 is provided in the application configuration to protect double-Y type connected capacitor banks against internal faults.
Page 52
Section 3 1MRS758955 A REV615 standard configurations PSPTUV1 BLOCK OPERATE SEQSPVC1_FUSEF_U PSPTUV1_OPERATE START PSPTUV1_START GUID-A43E5917-B556-413C-AE66-76CEB81EC0BA V2 EN Figure 25: Negative-sequence undervoltage protection function The residual overvoltage protection ROVPTOV1 provides earth-fault protection by detecting an abnormal level of residual voltage. It can be used, for example, as a nonselective backup protection for the earth-fault functionality.
Page 53
Section 3 1MRS758955 A REV615 standard configurations Three other trip logics TRPPTRC3...5 are available if the protection relay is ordered with high speed binary outputs options. TRPPTRC1 BLOCK TRIP TRPPTRC1_TRIP OPERATE CL_LKOUT PHLPTOC1_OPERATE PHHPTOC1_OPERATE RST_LKOUT PHHPTOC2_OPERATE PHIPTOC1_OPERATE DEFLPDEF2_OPERATE NSPTOV1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE DEFHPDEF1_OPERATE NSPTOC1_OPERATE...
Section 3 1MRS758955 A REV615 standard configurations 3.3.3.2 Functional diagrams for disturbance recorder The START and the OPERATE outputs from the protection stages are routed to trigger the disturbance recorder or, alternatively, only to be recorded by the disturbance recorder depending on the parameter settings. Additionally, the selected signals from different functions and the few binary inputs are also connected to the disturbance recorder.
Page 55
Section 3 1MRS758955 A REV615 standard configurations The fuse failure supervision SEQSPVC1 detects failures in the voltage measurement circuits at bus side. Failures, such as an open MCB, raise an alarm. SEQSPVC1 BLOCK FUSEF_3PH SEQSPVC1_FUSEF_3PH CB_CLOSED FUSEF_U X110_BI4_CB_CLOSED SEQSPVC1_FUSEF_U DISCON_OPEN X110_BI5_CB_TRUCK_IN_TEST MINCB_OPEN GUID-30621F93-B811-4D23-A76B-3363C75366E2 V2 EN...
Section 3 1MRS758955 A REV615 standard configurations It is assumed that there is no external resistor in the circuit breaker tripping coil circuit connected in parallel with the circuit breaker normally open auxiliary contact. TCSSCBR1 BLOCK ALARM TCSSCBR_BLOCKING TCSSCBR1_ALARM TCSSCBR2 BLOCK ALARM TCSSCBR_BLOCKING...
Page 57
Section 3 1MRS758955 A REV615 standard configurations ESSXSWI1 POSOPEN OPENPOS X110_BI7_ES1_OPENED ESSXSWI1_OPENPOS POSCLOSE CLOSEPOS X110_BI8_ES1_CLOSED OKPOS GUID-E4232E76-8561-47E0-8630-6BF27FA27A04 V1 EN Figure 39: Earth-switch control logic The circuit breaker closing is enabled when the ENA_CLOSE input is activated. The input can be activated by the configuration logic, which is a combination of the disconnector or breaker truck and earth-switch position status, status of the trip logics, gas pressure alarm and circuit breaker spring charging status.
Page 58
Section 3 1MRS758955 A REV615 standard configurations TRPPTRC1_TRIP CB_OPEN_COMMAND CBXCBR1_EXE_OP GUID-977C3B88-70DB-4FBD-802A-88A08B6A1E08 V1 EN Figure 42: Circuit breaker control logic: Signals for opening coil of circuit breaker AND6 DCSXSWI1_OKPOS CBXCBR1_ENA_CLOSE X110_BI2_CB_SPRING_CHARGED ESSXSWI1_OPENPOS X110_BI1_GAS_PRESSURE_ALARM TRPPTRC1_TRIP TRPPTRC2_TRIP GUID-13A2F026-96B7-4F6A-9FCD-9334B5E4A576 V1 EN Figure 43: Circuit breaker close enable logic COLPTOC1_BLK_CLOSE CBXCBR1_BLK_CLOSE T2PTTR1_BLK_CLOSE...
Section 3 1MRS758955 A REV615 standard configurations CONTROL_LOCAL FALSE CBXBCR1_AU_OPEN CONTROL_REMOTE FALSE GUID-E4861647-EF79-432A-B3B7-344BE9086611 V1 EN Figure 46: External opening command for circuit breaker 3.3.3.5 Functional diagrams for measurement functions The phase current inputs to the protection relay are measured by the three-phase current measurement function CMMXU1.
Page 60
Section 3 1MRS758955 A REV615 standard configurations CSMSQI1 GUID-2E927E0C-A69B-4BAF-AE6C-F4C36A364C7A V1 EN Figure 48: Current measurement: Sequence current measurement RESCMMXU1 BLOCK HIGH_ALARM HIGH_WARN GUID-DE551B8B-EB01-4A43-A1E6-7F71A3582127 V1 EN Figure 49: Current measurement: Residual current measurement VMMXU1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM GUID-DC4AF28A-8EDC-4C11-BE1F-FA53B6AAF32C V1 EN Figure 50: Voltage measurement: Three-phase voltage measurement VSMSQI1...
Page 61
Section 3 1MRS758955 A REV615 standard configurations FLTRFRC1 BLOCK CB_CLRD GUID-4D1D82CD-D056-48F0-8256-7DEE5B9EB508 V2 EN Figure 55: Other measurement: Data monitoring LDPRLRC1 RSTMEM MEM_WARN MEM_ALARM GUID-E8309685-F8F7-4A24-B7C7-B4013CAAF73C V2 EN Figure 56: Other measurement: Load profile record REV615 Application Manual...
Section 4 1MRS758955 A Requirements for measurement transformers Section 4 Requirements for measurement transformers Current transformers 4.1.1 Current transformer requirements for overcurrent protection For reliable and correct operation of the overcurrent protection, the CT has to be chosen carefully. The distortion of the secondary current of a saturated CT may endanger the operation, selectivity, and co-ordination of protection.
Section 4 1MRS758955 A Requirements for measurement transformers of the CT is distorted and it might have severe effects on the performance of the protection relay. In practise, the actual accuracy limit factor (F ) differs from the rated accuracy limit factor (F ) and is proportional to the ratio of the rated CT burden and the actual CT burden.
Section 4 1MRS758955 A Requirements for measurement transformers The adequate performance of the CT should be checked when the setting of the high set stage overcurrent protection is defined. The operate time delay caused by the CT saturation is typically small enough when the overcurrent setting is noticeably lower than F When defining the setting values for the low set stages, the saturation of the CT does not need to be taken into account and the start current setting is simply according to the...
Page 70
Section 4 1MRS758955 A Requirements for measurement transformers A071142 V1 EN Figure 64: Example of three-stage overcurrent protection The maximum three-phase fault current is 41.7 kA and the minimum three-phase short circuit current is 22.8 kA. The actual accuracy limit factor of the CT is calculated to be 59.
Section 5 1MRS758955 A Protection relay's physical connections Section 5 Protection relay's physical connections Inputs 5.1.1 Energizing inputs 5.1.1.1 Phase currents The protection relay can also be used in single or two-phase applications by leaving one or two energizing inputs unoccupied. However, at least terminals X120:7-8 must be connected.
Section 5 1MRS758955 A Protection relay's physical connections 5.1.1.4 Residual voltage Table 21: Residual voltage input Terminal Description X130:9-10 X130:17-18 1) Used only for ROVPTOV2 and ROVPTOV3 5.1.2 Auxiliary supply voltage input The auxiliary voltage of the protection relay is connected to terminals X100:1-2. At DC supply, the positive lead is connected to terminal X100:1.
Section 5 1MRS758955 A Protection relay's physical connections 5.1.4 Optional light sensor inputs If the protection relay is provided with the optional communication module with light sensor inputs, the pre-manufactured lens-sensor fibers are connected to inputs X13, X14 and X15. See the connection diagrams.For further information, see arc protection.
Section 5 1MRS758955 A Protection relay's physical connections Outputs 5.2.1 Outputs for tripping and controlling Output contacts PO1, PO2, PO3 and PO4 are heavy-duty trip contacts capable of controlling most circuit breakers. Table 28: Output contacts Terminal Description X100:6 PO1, NO X100:7 PO1, NO X100:8...
Page 76
Section 5 1MRS758955 A Protection relay's physical connections Table 30: Output contacts X110:14-24 with BIO0005 Terminal Description X110:14 SO1, common X110:15 SO1, NO X110:16 SO1, NC X110:17 SO2, common X110:18 SO2, NO X110:19 SO2, NC X110:20 SO3, common X110:21 SO3, NO X110:22 SO3, NC X110:23...
Section 5 1MRS758955 A Protection relay's physical connections 5.2.3 The IRF contact functions as an output contact for the self-supervision system of the protection relay. Under normal operating conditions, the protection relay is energized and the contact is closed (X100:3-5). When a fault is detected by the self-supervision system or the auxiliary voltage is disconnected, the contact X100:3-5 drops off and the contact X100:3-4 closes.
Section 6 1MRS758955 A Glossary Section 6 Glossary 615 series Series of numerical protection and control relays for protection and supervision applications of utility substations, and industrial switchgear and equipment Alternating current Analog input ASCII American Standard Code for Information Interchange Binary input Binary input and output Binary output...
Page 80
Section 6 1MRS758955 A Glossary IEC 61850 International standard for substation communication and modeling IEC 61850-8-1 A communication protocol based on the IEC 61850 standard series IEC 61850-9-2 A communication protocol based on the IEC 61850 standard series IEC 61850-9-2 LE Lite Edition of IEC 61850-9-2 offering process bus interface IEEE 1686...
Page 81
Section 6 1MRS758955 A Glossary RSTP Rapid spanning tree protocol Resistance temperature detector Remote terminal unit Single attached node Single-line diagram Simplified notation for representing a three-phase power system. Instead of representing each of three phases with a separate line or terminal, only one conductor is represented.