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Danfoss 176F3417 Installation Instructions Manual
Danfoss 176F3417 Installation Instructions Manual

Danfoss 176F3417 Installation Instructions Manual

Inrush card kit for d1h–d8h drives vlt fc series fc 102, fc 103, fc 202, fc 302

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Installation Instructions
Inrush Card Kit for D1h–D8h Drives
®
VLT
FC Series FC 102, FC 103, FC 202, FC 302
1.1 Description
The inrush card kit includes all parts required to install the
inrush card in D1h–D8h drives.
1.1.1 Kit Ordering Numbers
Number
Kit description
176F3159 Inrush card NO 110–315 kW 400 V (T5)
176F3417 Inrush card NO 75–400 kW 690 V (T7)
176F3517 Inrush card rugged NO 110–315 kW 400 V (T5)
176F3518 Inrush card rugged NO 75–400 kW 690 V (T7)
Table 1.1 Ordering Numbers for Inrush Card Kits
1.1.2 Items Supplied
The following items are included with the inrush card kits for
D1h–D8h drives.
Item
Inrush card
Standoff (for D1h/D3h/D5h/D6h drives only)
Installation instructions
Table 1.2 Items Supplied with Inrush Card Kit

1.2 Safety Information

Only qualified, Danfoss-authorized personnel are allowed to
install the parts described in these installation instructions.
Disassembly and reassembly of the drive must be done in
accordance with the corresponding service guide.
ELECTRICAL SHOCK HAZARD
®
VLT
connected to mains voltage. Improper installation, and
installing or servicing with power connected, can cause
death, serious injury, or equipment failure.
To avoid death, serious injury, or equipment failure:
DISCHARGE TIME
Quantity
The drive contains DC-link capacitors, which can remain
1
charged even when the drive is not powered. High voltage
3
can be present even when the warning LED indicator lights
are off. Failure to wait the specified time after power has
1
been removed before performing service or repair work can
result in death or serious injury.
ELECTROSTATIC DISCHARGE
Follow proper ESD precautions to prevent damage to
sensitive components.
Danfoss A/S © 05/2018 All rights reserved.
WARNING
FC series drives contain dangerous voltages when
Only use qualified electricians for the installation.
Disconnect the drive from all power sources before
installation or service.
Treat the drive as live whenever the mains voltage
is connected.
Follow the guidelines in these instructions and local
electrical safety codes.
WARNING
Stop the motor.
Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and DC-
link connections to other drives.
Disconnect or lock PM motor.
Wait for the capacitors to discharge fully. The
minimum waiting time is 20 minutes.
Before performing any service or repair work, use
an appropriate voltage measuring device to make
sure that the capacitors are fully discharged.
MI39A102

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Summary of Contents for Danfoss 176F3417

  • Page 1: Safety Information

    • Only use qualified electricians for the installation. 176F3159 Inrush card NO 110–315 kW 400 V (T5) 176F3417 Inrush card NO 75–400 kW 690 V (T7) • Disconnect the drive from all power sources before 176F3517 Inrush card rugged NO 110–315 kW 400 V (T5) installation or service.
  • Page 2 Gatedrive card support bracket Brake IGBT module (optional) Mains input terminal block IGBT modules Motor terminal block Capacitor bank Power terminal mounting plate Heat sink fan Illustration 1.1 Exploded View of D3h Drive Danfoss A/S © 05/2018 All rights reserved. MI39A102...
  • Page 3 Inrush support bracket DC(+) busbar Standoff (11 mm) DC(-) busbar DC coil to capacitor bank DC coil to capacitor bank DC(-) busbar – – Illustration 1.2 Inrush Card and DC Bus Rails MI39A102 Danfoss A/S © 05/2018 All rights reserved.
  • Page 4 Remove 3 standoffs (11 mm), 1 from each SCR input busbar. Fasten 3 new standoffs (11 mm), 1 in each SCR busbar. Torque to 2.3 Nm (20 in-lb). Old standoff New standoff (included in kit) Illustration 1.3 Standoff Replacement Danfoss A/S © 05/2018 All rights reserved. MI39A102...
  • Page 5 Replace the mains input terminal block and EMC shield. Replace the AC input busbars and any power options, such as RFI filter or mains fuses. Replace the power card mounting plate. Replace the control card mounting plate. MI39A102 Danfoss A/S © 05/2018 All rights reserved.
  • Page 6 To access the inrush card, remove the following components from the drive. Refer to Illustration 1.4. See the service guide for detailed instructions for each component. Remove the control card mounting plate. Remove the power card mounting plate. Danfoss A/S © 05/2018 All rights reserved. MI39A102...
  • Page 7 Remove the inrush card from the drive, and discard it. MK1802 Inrush card MK1800 Screw (T20) Screw (T20) MK101 MK102 Gatedrive card MK100 MK701 MK501 MK601 Illustration 1.5 Inrush Card and Gatedrive Card MI39A102 Danfoss A/S © 05/2018 All rights reserved.
  • Page 8 Replace the control card mounting plate. Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S.

This manual is also suitable for:

176f3159176f3517176f3518