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Greenlee H4802-3 Service Manual

Pole tampers
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SERVICE MANUAL
H4802-3 and H4802-5
Pole Tampers
Serial Codes FKD, FKE, FZL, and FZM
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
99910446 REV 8
© 2016 Greenlee Textron Inc.
12/16

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Summary of Contents for Greenlee H4802-3

  • Page 1 Serial Codes FKD, FKE, FZL, and FZM Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 99910446 REV 8 © 2016 Greenlee Textron Inc. 12/16...
  • Page 2: Table Of Contents

    SAE Standard J1273 (Hose and Hose Assemblies): Publication 99930323 All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Loctite and 242 are registered trademarks of Loctite Corporation.
  • Page 3: Important Safety Information

    H4802-3 and H4802-5 Pole Tampers IMPORTANT SAFETY INFORMATION SAFETY ALERT Read and understand all of the instructions and safety information SYMBOL in this manual before operating or servicing this tool. Refer also to the Instruction Manual, which is listed This symbol is used to call your attention to hazards under “Other Publications.”...
  • Page 4 H4802-3 and H4802-5 Pole Tampers IMPORTANT SAFETY INFORMATION Wear eye protection when operating Do not reverse hydraulic flow. Operation with or servicing this tool. hydraulic flow reversed can cause tool malfunction. Connect the pressure (supply) hose and tank (return) Failure to wear eye protection could hose to the proper ports.
  • Page 5 H4802-3 and H4802-5 Pole Tampers IMPORTANT SAFETY INFORMATION Hydraulic oil can cause skin irritation. Procedure for connecting or disconnecting hydraulic hoses, fittings, or components: • Handle the tool and hoses with care to prevent skin contact with hydraulic oil. 1. Move the flow lever on the hydraulic power source to the off position.
  • Page 6: Disassembly

    If a complete overhaul is necessary, return the tool to 1. Scribe a line across the valve body (10) and tamper your nearest Greenlee Utility Authorized Service Center. body (1) for correct assembly. The disassembly procedure is divided into sections of 2.
  • Page 7: Assembly

    H4802-3 and H4802-5 Pole Tampers Assembly 4. Align the control spool so that the 3 mm (0.125") Refer to the illustrations and parts lists for correct diameter indentation in the spool indicates the orientation and placement of parts. appropriate hydraulic system designation (OC or Replace any O-rings, V-rings, seals, and gaskets on CC).
  • Page 8: Illustrations And Parts Lists

    H4802-3 and H4802-5 Pole Tampers Illustration—H4802-3 Serial Code FKD06200 and above, and H4802-5 Serial Code FKE02000 and above * Apply a thread sealant, such as Loctite 242 Threadlocker Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 9 H4802-3 and H4802-5 Pole Tampers Parts List—H4802-3 Serial Code FKD06200 and above, and H4802-5 Serial Code FKE02000 and above UPC No. 78-3310- Part No. Description 40293 50402932 Body, tamper ................. 1 40180 50401803 Ram ..................1 40377 50403771 Gland, packing (includes items 4–7) ........1 Seal, U-cup, .750 x 1.250 x .375 ...........
  • Page 10 H4802-3 and H4802-5 Pole Tampers Illustration —H4802-3 Serial Code FKD02100 to 06199, and H4802-5 Serial Code FKE00600 to 01999 * Apply a thread sealant, such as Loctite 242 Threadlocker Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 H4802-3 and H4802-5 Pole Tampers Parts List—H4802-3 Serial Code FKD02100 to 06199, and H4802-5 Serial Code FKE00600 to 01999 UPC No. 78-3310- Part No. Description 40293 50402932 Body, tamper ................. 1 40180 50401803 Ram ..................1 40377 50403771 Gland, packing (includes items 4–7) ........1 Seal, U-cup, .750 x 1.250 x .375 ...........
  • Page 12 H4802-3 and H4802-5 Pole Tampers Illustration —H4802-3 Serial Codes FKD02099 and below and FZL, H4802-5 Serial Codes FKE00599 and below and FZM * Apply a thread sealant, such as Loctite 242 Threadlocker. Torque two cap screws (35) to 14.9 Nm (11 ft-lb).
  • Page 13 H4802-3 and H4802-5 Pole Tampers Parts List—H4802-3 Serial Code FKD02099 and below and FZL, H4802-5 Serial Code FKE00599 and below and FZM UPC No. 78-3310- Part No. Description 40293 50402932 Body, tamper ................. 1 40180 50401803 Ram ..................1 40377 50403771 Gland, packing (includes items 4–7) ........
  • Page 14 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

This manual is also suitable for:

H4802-5