Emerson Sempell Installation And Maintenance Instructions Manual
Emerson Sempell Installation And Maintenance Instructions Manual

Emerson Sempell Installation And Maintenance Instructions Manual

Dewrance bleed steam check valves
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Sempell Dewrance BleeD steam check valves
InstallatIon and maIntenance InstructIons
Before installation these instructions must be fully read and understood
General
• this covers bled steam check valves fitted
with pneumatic actuator and external limit
switches.
• For spare parts, refer to sheet giving details
of classification. when ordering spare parts,
quote full product number stamped on
nameplate.
• refer to appendix 2 for specific product
numbers.
1 Safety nOtICe
Proper installation, operation and maintenance
are essential to the safe and reliable operation
of all valve products. the relevant procedures
recommended by Dewrance and described
in this manual, are effective methods of
performing the required tasks. some of these
procedures require the use of tools specifically
designed for an intended purpose. these
special tools should be used when, and as,
recommended.
It is important to note that this manual contains
various 'safety messages' which should be
carefully read in order to minimize the risk of
personal injury, or the possibility that improper
procedures will be followed which may damage
the involved Dewrance product, or render it
unsafe. It is also important to understand that
these 'safety messages' are not exhaustive.
Dewrance cannot possibly know, evaluate,
and advise any customer of all the conceivable
ways in which tasks might be performed, or
of the possible hazardous consequences of
each way. consequently, Dewrance has not
undertaken any such broad evaluation and,
thus, who uses a procedure and/or tool, which
is not recommended by Dewrance, or deviates
from Dewrance recommendations, must be
thoroughly satisfied that neither personal
safety, nor valve safety, will be jeopardised
by the method and/or tools selected. If not so
satisfied, contact Dewrance if there are any
questions relative to tools/methods. some
of the products manufactured by Dewrance
may be used in radioactive environments.
Emerson.com/FinalControl
consequently, prior to starting any operation in
a radioactive environment, the proper "health
physics" procedures should be consulted and
followed, if applicable.
the installation, operation and maintenance
of valves and/or valve products may involve
proximity to fluids at extremely high pressure
and/or temperature. consequently, every
precaution should be taken to prevent injury
to personnel during the performance of any
procedure. these precautions should consist
of, but not limited to, ear drum protection, eye
protection and the use of protective clothing
(i.e. gloves etc.) when personnel are in or
around a valve work area. Due to the various
circumstances and conditions in which these
operations may be performed on Dewrance
products, and the possible hazardous
consequences of each way, Dewrance can
not possibly evaluate all conditions that might
injure personnel or equipment. nevertheless,
Dewrance does offer the safety precautions
listed on page 5 for customer information only.
It is the responsibility of the purchaser or user
of Dewrance valves/equipment to adequately
train all personnel who will be working with
the involved valves/equipment. Further,
prior to working with the involved valves/
equipment, personnel who are to perform
such work should become thoroughly familiar
with the contents of this manual. accordingly,
should any additional copies of this manual be
required, they can be purchased by contacting
Dewrance.
© 2017 Emerson. All rights reserved.
nr. D129
VCIOm-01422-en 15/05

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Summary of Contents for Emerson Sempell

  • Page 1 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons Before installation these instructions must be fully read and understood General consequently, prior to starting any operation in a radioactive environment, the proper “health physics” procedures should be consulted and •...
  • Page 2: Safety Precautions

    Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons 2 Safety preCautIOnS 4 DeSIGn featureS anD nOmenClature • Do not attempt to remove the packing gland this range of valves has been specifically nuts while valve is under pressure.
  • Page 3 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons FIGure 1 safety guard (fitted only when solenoid valve has main air supply in manual push button) Filter regulator Do not use eyebolts for lifting valve Only use for lifting pneumatic actuator view of limit switches in direction of arrow ‘X’...
  • Page 4: Installation And Welding

    Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons 5 COmmISSIOnInG 6. after satisfactory completion of the above steps, fully screw out (anti-clockwise) the a. Connecting to electrical supply adjusting nut on the filter regulator and de- energize the solenoid valve. the stem (4) will...
  • Page 5 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons Caution 5. Disconnect compressed air connection. Provisions should be made for supporting the 6. loosen gland nuts (78a) then utilizing the valve and adjacent piping so that the pipeline eyebolt in the top of the actuator (a) and...
  • Page 6 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons • Body (1) 13. ensure that the disk (51) is in the closed should it be necessary to replace the hinge position. check the finish of the stem, which operates pin bushes.
  • Page 7 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons B. assembly procedure 9. slide stem (4) through guide bush (80a,) and into stem guide (160) and neck bush (80). 1. ensure that the disk (51) and body (1) seating faces are clean. Place a nylon sling 10.
  • Page 8 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons 10 InVentOry pHIlOSOpHy Determine “need probability coverage” which is computable with a specific the basic objective in formulating a service company’s operational objectives and parts inventory philosophy is to provide prompt...
  • Page 9: Valve Repair

    Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons 11 ValVe repaIr Dewrance must be notified and given the opportunity to inspect and correct the problem. a. factory refurbishment Dewrance will not accept any backcharges many customers find it desirable to return...
  • Page 10: Appendix 1 - Pneumatic Actuator Maintenance

    Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons appenDIx 1 - pneumatIC aCtuatOr WarnInG! maIntenanCe the tie rod fixings on the back face of the cylinder are welded solid no attempt should be made a. Dismantling procedure to dismantle the cylinder from this end as this 1.
  • Page 11 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons B. Inspection and spare parts Bush bearings - inspect bearing surfaces. 1. spares for this cylinder are as follows: If 75% of the bearing surface appears to be spigot ‘O’ ring (front cover)
  • Page 12 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons C. Cleaning and re-assembly 5. tube - lightly grease the outside diameter 1. Bush - see Figure 8. after inspection of of the piston, ‘u’ ring and piston tape (see...
  • Page 13 Sempell Dewrance BleeD steam check valves InstallatIon and maIntenance InstructIons appenDIx 2 400/425/450 class body - 200, 250, 300, 350, 400, 425 and 450 class disk product torque (lb·ft) torque (nm) torque wrench values side flange nuts (78b) B43en200QFDn B31ev400rFDc torque wrench values cover nuts (78)

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