Royal Sovereign RBW-1500 Owner's Manual
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Royal Sovereign RBW-1500 Owner's Manual

Royal Sovereign RBW-1500 Owner's Manual

Banner welder
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MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920
Owner's Manual
RBW-1500
BANNER WELDER
Please read and retain these instructions.
To register your product, please go to www.royalsovereign.com USA.
Click the Customer Support Tab then Registration Tab.
Royal Sovereign International, Inc.

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Summary of Contents for Royal Sovereign RBW-1500

  • Page 1 Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920 Owner's Manual RBW-1500 BANNER WELDER Please read and retain these instructions. To register your product, please go to www.royalsovereign.com USA. Click the Customer Support Tab then Registration Tab. Royal Sovereign International, Inc.

  • Page 2: Table Of Contents

    CONTENTS 1. INTRODUCTION∙ ∙ ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 3 2. SAFETY PRECAUTIONS∙ ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 3 3. PRODUCT IDENTIFICATION∙ ∙ ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 5 4. INSTALLATION∙ ∙ ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 6 4.1 Electrical requirements∙ ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 6 4.2 Box contents∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 6 4.3 Assembly∙ ∙ ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 8 5. Control Panel∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 9 6.

  • Page 3: Introduction

    RBW-1500 1. INTRODUCTION Thank you for choosing a Royal Sovereign RBW -1500. It has been designed and manufactured to provide years of continuous service. For complete operating and maintenance information please read this manual thoroughly. Upon receipt of your Banner Welder, please inspect the box, the machine and all other contents for shipping damage. Damage should be brought to the immediate attention of the delivering carrier (See page 6 for list of shipment elements).
  • Page 4 Dangerous areas and residual risks To avoid the risk of injury or health problems avoid all moving parts. Pay attention to hands when operating the Banner Welder. During certain intervention procedures on the machine, which are pointed out each time in this manual, residual risks for the operator may arise.

  • Page 5: Product Identification

    RBW-1500 3. PRODUCT IDENTIFICATION MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920 PART NAME PART NAME Guide Plate Main Switch Feed Table Adjustable Stand Top Cover Support Bar Speed Knob Base Body Caster Emergency Switch...

  • Page 6: Installation

    • Proper illumination. • Normal ambient operating conditions. 4.1 Electrical requirements Royal Sovereign recommends that licensed electrician ensures proper power installation to your Banner Welder in accordance with electrical codes in your area. 4.2 Box contents Thoroughly inspect the parts and the unit. It is imperative that any missing parts are reported and a claim is filed with the reseller immediately upon receipt of shipment.
  • Page 7 RBW-1500 Part name Quantity Picture Support Bar Base Caster Foot Tube stopper inside 5/16 Hexa Head Bolt Screw (M8*80) Star Washer (Ø8.2) Knob-Bolt Guide 5/16 Hexa Head Bolt Screw (M8*30) Spring Washer (Ø8.2) Welding Belt Tool box Wood Screw Washer Plain...

  • Page 8: Assembly

    MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920 4.3 Assembly 1. Open the box carton and remove all parts. 2. Open the tool-box. Fig. 4-1 3. Attach the caster to the base.(Fig. 4-1) 4. Attach the support bar to the base using the supplied screws (M8x80).(Fig. 4-2) Fig.

  • Page 9: Control Panel

    RBW-1500 8. The machine is now ready for Operation(Fig. 4-6). Note the recommended component spacing. 2" to 4" gap 6" to 8" gap Fig. 4-6 5.CONTROL PANEL 1. Speed: To adjust the speed of the welding belt, turn the speed knob clockwise to increase speed or counter-clockwise to decrease the speed.

  • Page 10: Operation

    MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920 6. OPERATION The Banner Welder must only be used by trained and qualified personnel. The Banner Welder must be used only for welding material for which it has been designed. For recommended maximum welding thickness see page 15.

  • Page 11: Maintenance

    RBW-1500 9. Turn the speed back up and rotate the banner again and fold the longer side of the Sample Pocket Configurations banner and guide the banner into the machine with the 4 layer fold entering last. (Note: Turn the speed back down 1 to 2 positions to compensate for the extra layers of material).
  • Page 12 1. Run a piece of scrap material 2-3 times through the unit. This should clean belts sufficiently. If you need a more in depth cleaning go to step 2. 2. Power the unit off and unplug the unit from the outlet. Once the unit has sufficiently cooled remove the top and bottom cover (as needed) and use a rubber sand belt cleaner to remove residual adhesive from the belts.
  • Page 13 RBW-1500 3. To increase or decrease tension on the heating blocks use the adjustment screw, one for the heating block and one for the cooling block.(Fig. 7-3) Adjustable screw Fig. 7-3 4. Replace the worn out belts with new belts.

  • Page 14: Troubleshooting

    7. Adjust the upper and lower screws to ensure the belts run in the proper position.(Fig. 7-5) Upper screw Lower screw Close to the machine Fig. 7-5 To move the belts closer to the machine loosen the upper screw and tighten the lower screw. (To move the belts away from the machine tighten the upper screws and loosen the lower screw).

  • Page 15: Specification

    RBW-1500 9. SPECIFICATION Model Name RBW-1500 Input Voltage 220V(60Hz),220~240V(50Hz),100V(50/60Hz),110~120V(60Hz) Power Consumption 800W Welding Width 0.6" (13~15mm) Stock Thickness 0.03" (0.2mm-0.8mm) Max. Pocket Width 6" (150mm) Welding Speed 16 ft./min. ( 0-5m/min) Max. Heating Temperature 662°F(350°C) Adjustable stand 29"-42" (735 ~ 1055mm)

  • Page 16: Warranty

    11. WARRANTY Royal Sovereign International warrants the equipment sold is free from defects in material and workmanship for a period of One (1) year for Parts and Labor from the date of installation. This warranty is valid only to the original purchaser. This warranty is the only warranty made by Royal Sovereign International and cannot be modified or amended.

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