Summary of Contents for Woods ALITEC PS9 1.5MD
- Page 1 SKID STEER PAVEMENT SAW PS9 1.5MD PS9 2.5MD PS9 4.5MD PS9 1.5HD PS9 2.5HD PS9 4.5HD PS9 1.5HD SINGLE CIRCUIT PS9 2.5HD SINGLE CIRCUIT Effective Serial Number: 550020201 PS9 2.5HD...
-
Page 2: Introduction
TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. -
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........2 SPECIFICATIONS . -
Page 4: Specifications
SPECIFICATIONS PS9 1.5 PS9 2.5 PS9 4.5 Cutting Width 1.5" 2.5" 4.5" Cutting Depth 9" 9" 9" Sideshift Travel 22" 22" 22" Recommended Hydraulic Flow 25 - 30 GPM 25 - 30 GPM 25 - 30 GPM Recommended Hydraulic Pressure 2000 - 3000 PSI 2000 - 3000 PSI 2000 - 3000 PSI... -
Page 5: Safety Rules
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! a doctor familiar with this form of injury or gan- Safety is a primary concern in the design and grene, serious injury, or death will result. manufacture of our products. Unfortunately, our CONTACT A PHYSICIAN IMMEDIATELY IF FLUID efforts to provide safe equipment can be wiped ENTERS SKIN OR EYES. - Page 6 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Keep hands, feet, hair, and clothing away from (Safety Rules continued from previous page) equipment while engine is running. Stay clear of all Power unit must be equipped with ROPS and moving parts.
- Page 7 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! sturdy, rough-soled work shoes and protective Before cleaning, adjusting, lubricating, or ser- equipment for eyes, hair, hands, hearing, and head; vicing this unit, always follow this MANDATORY and respirator or filter mask where appropriate. SAFETY SHUTDOWN PROCEDURE: •...
-
Page 8: Safety Decals
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 8 - D0195 9 - D0209 7 - D0192 2 - D0062 WARNING WARNING DANGER WARNING FLYING OBJECT FLYING OBJECT HAZARD HAZARD Keep clear during Keep clear during operation. - Page 9 Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
-
Page 10: Operation
OPERATION ___ Check that hoses are not twisted, bent sharply, kinked, frayed or pulled tight. Replace any WARNING damaged hoses immediately. ___ Make sure skid steer ROPS and seat belt are Safety instructions are important! Read all in good condition. Keep seat belt securely fas- attachment and power unit manuals;... -
Page 11: Depth Adjustment
7. Roll the skid steer arms back slowly and completely. The saw should be off the ground with its weight being supported by the skid steer as shown in Figure 3. 8. Engage the parking brake on the skid steer. 9. -
Page 12: Pavement Saw Operation
8. To avoid excessive vibration and to achieve best cutting results the stop (7) should be in the float position during the cutting operation. Figure 9. Figure 7. 9. Move the skid steer forward, maintaining a PAVEMENT SAW OPERATION constant speed. If the cutting wheel stalls, stop 1. - Page 13 Inspect machine and replace worn or damaged parts. Sand down scratches and the edges of areas of ● missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).
-
Page 14: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Cutting wheel does not operate. Auxiliary hoses are not hooked up to Inspect connections visually (make skid steer. sure QDs are fully engaged). The diverter valve is in the sideshift Make sure diverter valve is pushed position (MD model only). - Page 15 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Cutting wheel rotates in the wrong Auxiliary hydraulics are being Reverse direction of auxiliary flow. direction. activated in the wrong direction. Quick disconnects are switched on Switch male and female auxiliary auxiliary hoses. QDs. Hydraulic sideshift is not operating. Diverter valve is set to the cutting Make sure the diverter valve knob is position.
-
Page 16: Service
SERVICE MAINTENANCE 3. Remove the two motor bolts (2) and the motor as shown in Figure 11. The factory installed carbide pick is a general purpose pick of the type used for standard asphalt cutting appli- cations. An alternative pick is available for applications that primarily involve cutting in concrete. - Page 17 CUTTING WHEEL & GEARBOX DISASSEMBLY 1. Follow Steps 1 through 5 of Cutting Wheel & Gearbox Removal. 2. Support the cutting wheel and gearbox assembly on a flat surface. 3. Remove the 9 bolts, nuts (5), and their associated washers that attach the cutting wheel to the gearbox as shown in Figure 14.
-
Page 18: Depth Jack
Figure 19. Figure 17. PICK REMOVAL DEPTH JACK (MD, MANUAL DEPTH) OR DEPTH CYLINDER (HD, HYDRAULIC WARNING DEPTH) REMOVAL Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear NOTICE sturdy, rough-soled work shoes and protective Make sure the front wheels of the pavement ■... -
Page 19: Lubrication
■ Never replace a hose with one that has a lower pressure rating or one that has a smaller diameter. Woods Equipment Company will not be responsible for problems or warranty claims on Figure 24. Rear Wheels your pavement saw if the hydraulic system has been altered from its original configuration. - Page 20 2. Raise the pavement saw so the cutting wheel is free to rotate and turn the cutting wheel manually until the drain plug of the gearbox is at the 6 o’clock (lowest) position as shown in Figure 28. Remove the plug and drain the lubricant from the gearbox. 3.
-
Page 21: Assemblies & Parts Lists
PARTS INDEX PAVEMENT SAW PS9 1.5MD PS9 1.5HD PS9 2.5MD PS9 2.5HD PS9 4.5MD PS9 4.5HD PS9 1.5HD SINGLE CIRCUIT PS9 2.5HD SINGLE CIRCUIT WHEEL ASSEMBLY........22 PS9 MAIN ASSEMBLY. - Page 22 WHEEL ASSEMBLY PART DESCRIPTION B0903 Bolt, 9/16 -18 x 2-1/4 GR8 PLT B0915 Nut, 9/16 - 18 GR5 Stover PLT B0920 18 Washer, 9/16 Flat SAE PLT HRD HC422 Planetary, Auburn 24.85:1 106846 Wheel, 1.5" PS9 -or- 105562 Wheel, 2.5" PS9 -or- 105535 Wheel, 4.5"...
- Page 23 PS9 MAIN ASSEMBLY PART DESCRIPTION PART DESCRIPTION 100594 Wheel 12169 * Bolt, 3/8 -16 x 1-1/4 GR5 UNC 104027 Pin, 1 x 6 x 5.25 S.R. B0618 12 Nut, 3/8 - 16 GR8 Stover lock 105303 Slider bar 21757 18 Washer, 3/8 flat SAE PLT 105500 Attach frame B0624...
- Page 24 PS9 MD HYDRAULICS PART DESCRIPTION PART DESCRIPTION 855 * Washer, lock 1/2 ZP F1327 Fitting, 6 OM x 6 SLM 90° 5288 * Nut, 1/4 -20 GR2 PLT F1395 Fitting, 12 SLF x 6 SLM 5336 * Washer, 1/4 flat PLT F1407 Fitting, 6 OM x 6 SLM 21666...
- Page 25 PS9 HD HYDRAULICS PART DESCRIPTION PART DESCRIPTION 839 * Bolt, 3/8 -16 x 1 GR5 hex F1407 Fitting, 6 OM x 6 SLM B0624 Washer, 3/8 flat SAE HRD F1439 Fitting, 6 OM x 6 SLM ST orifice 21666 Bolt, 1/2 -13 x 1-1/2 GR8 PLT 1012113 Valve assembly, 2-stage 855 *...
- Page 26 PS9 HD HYDRAULICS SINGLE CIRCUIT PART DESCRIPTION PART DESCRIPTION F1407 Fitting, 6 OM x 6 SLM 839 * Bolt, 3/8 -16 x 1 GR5 hex F1439 Fitting, 6 OM x 6 SLM ST orifice 855 * Washer, 1/2 lock PLT HC321 Motor, Sundstrand M35-3004 21666...
- Page 27 PS9 HYDRAULICS (BOBCAT) PART DESCRIPTION PART DESCRIPTION 839 * Bolt, 3/8 -16 x 1 GR5 hex F1057 Fitting, 6 FLF x 6 FLM 90° 855 * Washer, 1/2 lock PLT F1137 Fitting, 10 OM x 6 FLM ST 21666 Bolt, 1/2 -13 x 1-1/2 GR8 PLT HC175 Valve assembly, 2-stage 4-way B0624...
- Page 28 VALVE ASSEMBLY 1012113 PART DESCRIPTION 1012117 Valve cartridge 1012115 Coil, solenoid 1012116 Nut, solenoid 1012118 Valve cartridge 1012114 Valve cartridge pilot check 28 Parts MPS9 (Rev. 4/20/2007)
- Page 29 VALVE ASSEMBLY - SINGLE CIRCUIT - HC530 PART DESCRIPTION F1139 Plug, #6 SAE ----- * Plug, #4 SAE HC254 Piloted check valve HC336 Plug, cavity #8 SAE HC508 Manifold, single circuit S0100087 Valve cartridge EC12-40 S0100089 Coil, 12V S0100136 Nut, 1 - 18 Stover S0100163 Valve cartridge SV08-47A S0100845...
- Page 30 VALVE ASSEMBLY - 2-STAGE 4-WAY HC175 PART DESCRIPTION HC174 Valve cartridge SV10-47A S0100025 Coil, solenoid 6359412 #10 plug S0100136 Nut, hydraforce SV08-2 1-2/3 TN ----- Valve block, Bobcat 30 Parts MPS9 (Rev. 4/20/2007)
- Page 31 DECAL PLACEMENT PART DESCRIPTION PART DESCRIPTION D0042 Decal, planetary oil D0209 Decal, no step D0062 Danger, wheel saw 19924 Decal, warning high pressure hyd D0099 Decal, pick maintenance D0323 Decal, important avoid motor D0119 Decal, Alitec ----- Serial number plate D0157 Decal, tie down D0402...
-
Page 32: Fitting Torque Chart
FITTING TORQUE CHART Always tighten fittings to these values unless a different torque value is listed for a specific service procedure. Make sure fastener threads are clean and threads are engaged properly. All torque values are adopted from SAE J514 and SAE J1453. SAE (JIC) O-Ring Style 37°... - Page 33 QUICK COUPLER KITS High-Flow with Auxiliary High-Flow with No Auxiliary Low-Flow Make QC Kit Description QC Kit Description QC Kit Description Bobcat HC356 Flush Face HC355 Flush Face HC357 Flush Face HC243 Poppet HC211 Ag Ball Valve Case 1013825 Flush Face HC212 Flush Face HC279...
- Page 34 QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male/Female Body Hose End Size HC308 HC416 Flush Face Female SAE #12 O-ring HC417 Flush Face Male SAE #12 O-ring HC418 Flush Face Male SAE #8 O-ring HC310 HC414 Flush Face Male SAE #12 O-ring HC415 Flush Face...
- Page 35 QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male/Female Body Hose End Size 1013834 HC414 Flush Face Male SAE #12 O-ring HC415 Flush Face Female SAE #12 O-ring HC521 Flush Face Female 16 mm SAE #12 O-ring HC522 Flush Face Male 16 mm SAE #12 O-ring...
-
Page 36: Bolt Torque Chart
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 37: Bolt Size Chart & Abbreviations
BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............. Agriculture MPa............Mega Pascal ASABE.... -
Page 38: Index
INDEX GENERAL PARTS Abbreviations Parts Index Bolt Size Chart SAFETY Bolt Torque Chart Safety & Instructional Decals General Information Safety Decals Introduction Safety Rules Obtaining Replacement Manuals Safety Symbols Explained Product Registration SERVICE Specifications Cutting Wheel & Gearbox Assembly Table of Contents Cutting Wheel &... - Page 39 The limited warranty covers any defects in the material and/or workmanship. Following the proper, recommended installation by an authorized Woods Dealer and normal use of a Woods mounting and backhoe or loader, if a tractor incurs damage resulting from the attachment, Woods will cover the existing tractor warranty in the event the manufacturer voids its tractor warranty because of the attachment.
- Page 40 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.