YASKAWA D1000 Series Quick Start Manual
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YASKAWA D1000 Series Quick Start Manual

YASKAWA D1000 Series Quick Start Manual

Power regenerative converter
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YASKAWA D1000 Series
Power Regenerative Converter
Quick Start Guide
Type: CIMR-D
Models: 200 V Class, Three-Phase Input: 5 to 130 kW
400 V Class, Three-Phase Input: 5 to 630 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710656 06A

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  • Page 1 YASKAWA D1000 Series Power Regenerative Converter Quick Start Guide Type: CIMR-D Models: 200 V Class, Three-Phase Input: 5 to 130 kW 400 V Class, Three-Phase Input: 5 to 630 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.

  • Page 3: Table Of Contents

    10 UL STANDARDS ........... . 49 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 4: Preface

    Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.
  • Page 5 Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to perform work on the converter.
  • Page 6 Carry all standard configuration and peripheral devices in a method suitable for the weight of the device. Incorrectly handling devices could cause them to fall and result in injury or damage to the device. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 7 Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the unit. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 8 Failure to comply could result in damage to the unit and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the unit and connecting any other devices.

  • Page 9: Mechanical Installation

    YASKAWA ELECTRIC CORPORATION MADE IN JAPAN <1> 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyusyu 806-0004 Japan <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. Figure 1 Converter Nameplate Information Example Figure 1 D1000...

  • Page 10: Installation Environment

    Top/Bottom Clearance A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum D – Airflow direction Figure 3 Correct Installation Spacing (Single) YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 11 When vertical suspension of the drive is required in an enclosure panel, the orientation of the eye bolts for these drive models can be easily changed by turning the eye bolts counterclockwise 90 degrees. Figure 4 Figure 5 Adjusting Angle of Eye Bolts YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 12 Lower the unit when ready to install in the enclosure panel. Stop lowering the unit when it is near the floor then begin lowering the unit again very slowly until the unit is placed correctly. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 13 – – 2A0020 Table 3 Dimensions for IP20 Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure 4A0005 – – 4A0010 – – 4A0020 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 14 Table 5 Dimensions for IP00 Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure 4A0030 4A0040 4A0060 4A0100 4A0130 4A0185 4A0270 1140 1110 4A0370 1140 1110 4A0630 1250 1380 1100 1345 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 15: Harmonic Filter Module Installation

    Figure 7 A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum Figure 8 Installation Spacing YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 16 B – Holding Frames (One on Each Side) Figure 9 Suspension Locations for the Harmonic Filter Module Figure 9 Figure 10 Holding the Harmonic Filter Module YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 17 EUJ71087 Table 8 Dimensions for IP00 Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure EUJ71088 EUJ71089 EUJ71090 EUJ71091 EUJ71092 EUJ71093 EUJ71094 EUJ71095 EUJ71096 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 18: Electrical Installation

    <9> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 19 <9> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 20 <9> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 21 <1> Connect two of the same filters in parallel. Refer to the Technical Manual for details. <2> DC Power Supply Input is not available for UL standards. <3> Manufacturer does not recommend a specific fuse holder for this fuse. Contact Yaskawa or your nearest sales representative on fuse dimensions.
  • Page 22 NOTICE: If a fuse is blown or a Residual Current Device (RCD) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
  • Page 23 For safe wiring it is recommended to use solid wires or flexible wires with ferrules. The stripping length respectively ferrule length should be 8 mm. Wire Type Wire Size (mm Solid 0.2 to 1.5 Flexible 0.2 to 1.0 Flexible with ferrule 0.25 to 0.5 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 24: Installation Method

    Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure.
  • Page 25 DC voltage output These terminals output a DC voltage For 200 V class: 100 Ω or less Grounding terminal For 400 V class: 10 Ω or less YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 26 There are three DIP Switches and one Slide Switch and two jumpers, S1 to S6, located on the terminal board. Terminal A2 Signal Selection Current Voltage RS-422/RS-485 Termination Resistor Terminal FM/AM Signal Selection FM/AM: Voltage Output FM: Current Output AM: Voltage Output YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 27 <1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life. Switching life is estimated at 200,000 times (assumes 1 A, resistive load). YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 28: Using The Digital Operator

    <1> Displayed when in DC Bus Voltage Reference Mode. <2> Displayed when in DC Bus Voltage Reference Mode and Monitor Mode. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 29 <4> The DC Bus Voltage Reference appears after the initial display that shows the product name. <5> The information that appears on the display will vary depending on the converter. Figure 18 Digital Operator Menu and Screen Structure YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 30: Powering Up The Converter

    Properly connect the AC reactor and harmonic filter (harmonic filter module) to the converter as (harmonic filter module) connections shown in the Standard Connection Diagram. to converter YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 31: Operation With The Drive Connected

    Interlock with the Drive on page 33 Note: For information on connecting other control circuit I/O terminals, refer to the Quick Start Guide for the drive that is connected to the converter. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 32 Stop Command. • Wait for the converter to stop and the During Run 1 multi-function contact output to turn off, then turn off the power supply. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 33 Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is assigned to External Search Command 2. (Contact your Yaskawa representative if you are using a YASKAWA drive that does not have External Search Command 2.) Stopping the Converter for Faults in Peripheral Devices If an external device fails or a fault occurs, the fault contact output on the converter is activated to stop operation.
  • Page 34 To give Run command and DC bus voltage reference from the control circuit terminals, press the to set REMOTE. (The LO/RE indicator is lit off while REMOTE is set.) YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 35: Parameter Table

    Run Command (26EH) 1: Allowed. Converter will start Calculation reactive current reference bias.) (1C6H) at Power Up immediately if Run Command is present at Selection power up. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 36 Function Sets the function of terminal A2. (49EH) Restart Attempts (418H) faults occur: GF, oC, oL2, ov, Uv1. Selection YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 37 L8-67, a power supply Detection (4EH) Input Level terminal A1. fault is detected. U1-14 Terminal A2 Displays the signal level to analog input (4FH) Input Level terminal A2. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 38 (841H) SFS) Previous Fault U2-53 DC Side Current Shows the estimated current on the bus on (842H) at Previous Fault the DC side. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 39 1-03 = Analog (terminal A3) (94H to Most Recent faults occurred. 3-01 = MEMOBUS/Modbus 97H) Fault communications 4-01 = Communication option card 8-01 = Depends on b1-18 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 40 000 000 000 000 829H) U9-07 U9-08 U9-09 U9-10 The unit price is set in o4-19, and U9-07 to U9-10 are U9-01 to U9-03 times o4-19. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 41 Maintenance Period During torque limit Alarm 2 LOCAL/REMOTE status oH Pre-alarm time limit Internal cooling fan alarm 100 to 160 Function 0 to 60 with inverse output YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 42: Troubleshooting

    If the problem continues, replace the control board or the entire Control circuit is damaged. converter. Contact Yaskawa or a Yaskawa representative for CPF02 instructions on replacing the control board. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 43 If the problem continues, replace the control board or the entire Hardware problem converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 44 , and r1/ 11 1/ 21 Correct the wiring. ) and the wiring of the main circuit t1/ 31 terminals (R/L1, S/L2, and T/L3) is not correct. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 45 Reduce the load. Replace the cooling fan. Internal cooling fan is stopped. After replacing the cooling fan, set parameter o4-03 to 0 to reset the cooling fan maintenance. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 46 Investigate and correct the cause and then reset the fault. An input power supply wiring terminal is loose. The fluctuation in the voltage of the input power supply is too large. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 47 Replace either the control board or the entire converter if U4-06 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 48 For information on clearing the fault, consult with your Yaskawa oPE30 • EEPROM failed for the input voltage offset. representative or the nearest Yaskawa sales office. YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 49: Ul Standards

    Refer to Closed-Loop Crimp Terminal Recommendations on page 51 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Note: The mark indicates the terminals for protective ground connection as defined in IEC/EN60417-5019.
  • Page 50 5.4 to 6.0 (47.8 to 53.1) 4A0060 r1/ 11, 1/ 21, t1/ 31 14 to 10 1.1 to 1.2 (9.7 to 10.6) 18 to 23 (159 to 204) YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 51 32 to 40 (283 to 354) Closed-Loop Crimp Terminal Recommendations Yaskawa recommends UL-listed crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap. Table 19 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation caps.
  • Page 52 AD-954 TP-038 100-051-264 R38-8 YA-5 AD-954 TP-038 100-051-264 4A0040 R60-8 YA-5 AD-955 TP-060 100-051-265 R60-8 YA-5 AD-955 TP-060 100-051-265 YF-1, TD-323, 80-8 TP-080 100-092-579 YET-300-1 TD-312 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 53 100-L12 TP-100 100-051-559 YET-300-1 TD-312 YF-1, TD-325, 250 × 8P 4A0630 150-L12 TP-150 100-051-561 YET-300-1 TD-313 YF-1, TD-325, 300 × 8P 150-L12 TP-150 100-051-561 YET-300-1 TD-313 YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 54 NOTICE: If a fuse is blown or a Residual Current Device (RCD) is tripped, check the wiring and the selection of the peripheral devices. Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the converter or the peripheral devices if the cause cannot be identified.

  • Page 55: Figure

    Figure 21 Capacitor Cover (2A0030 to 2A0130, 4A0030 to 4A0370) Figure 20 Converter (outside panel) Opening to capacitors Converter (inside panel) Capacitor cover Installation screw Figure 22 Capacitor Cover (4A0630) YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...

  • Page 56: Revision History

    Published in Japan September 2013 13-9 Date of original publication Date of publication Date of Revision Number Section Revised Content Publication − − September 2013 First edition YASKAWA ELECTRIC TOEP C710656 06A YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
  • Page 57 E-mail: support@yaskawa.de Internet: http://www.yaskawa-eng.eu.com U.S.A. YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1 800 YASKAWA (927-5292) or +1 847 887 7000 Fax: +1 847 887 7310 Internet: http://www.yaskawa.com JAPAN YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan...

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