International VT 365 Service Manual
International VT 365 Service Manual

International VT 365 Service Manual

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SERVICE MANUAL
INTERNATIONAL® VT 365
DIESEL ENGINE
2002 and 2003 Model Years
EGES-235-2
© 2006 International Truck and Engine Corporation
Printed in the United States of America

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Table of Contents
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Summary of Contents for International VT 365

  • Page 1 SERVICE MANUAL INTERNATIONAL® VT 365 DIESEL ENGINE 2002 and 2003 Model Years EGES-235-2 © 2006 International Truck and Engine Corporation Printed in the United States of America...
  • Page 3: Table Of Contents

    Cleaning, Inspection, and Reconditioning..............188 EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 4 Appendix C – Special Service Tools................. 347 EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 5: Foreword

    NOTE: Photo illustrations identify specific parts or Chart (for conventional “green” coolant) assemblies that support text and procedures; other areas in a photo illustration may not be exact. EGED-245 VT 365 Hard Start and No Start Diagnostic Form This manual includes necessary information and specifications for technicians to maintain...
  • Page 6: Service Diagnosis

    Availability of current information for engine application and engine systems EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 7: Safety Information

    Use correct lifting devices. • Use safety blocks and stands. EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 8 EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 9: Engine Systems

    Glow Plug Controller System................43 EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 10 ENGINE SYSTEMS EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 11: Engine Identification

    State Low Emission Vehicle (LEV) Label and a U.S. Federal Family Emission Limits Label are issued for • Engine model code International® VT 365 diesel engines. These labels • Service applications are on top of the right valve cover. •...
  • Page 12 Labels or identification plates include information EPA. and specifications helpful to vehicle operators and technicians. EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 13: Engine Description

    ENGINE SYSTEMS Engine Description Table 1 International® VT 365 engine features and specifications Engine Diesel, 4 cycle Configuration 4 OHV/1 Cam-in-Crankcase V8 Displacement 365 cu. in (6.0L) Bore and stroke 95 mm x 105 mm (3.74 in x 4.134 in) Compression ratio 18.0:1...
  • Page 14 The VGT and air from the ECM. compressor use external oil lines. EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 15: Engine Component Locations

    Fuel return Coolant outlet and thermostat 13. Water pump pulley EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 16 12. Breather hose assembly with sensor Exhaust manifold pitot tube EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 17 Flywheel or flexplate assembly Exhaust Back Pressure (EBP) Turbocharger exhaust Reinforcement ring sensor EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 18 Oil filter housing Fuel tube assembly (return) Exhaust manifold Fuel filter strainer EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 19 12. Air inlet duct (MAP) sensor Glow plug relay 13. Oil filter housing EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 20: Engine Systems

    The Coolant System provides heat transfer for EGR gases and lubrication oil. EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 21: Air Management System (Ams)

    10. Exhaust tube assembly, right Left exhaust manifold Air inlet duct EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 22: Air Induction System

    filter restriction and is calibrated to warn EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 23 Outside air flowing over the tubes and fins EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 24: Variable Geometry Turbocharger (Vgt)

    EGES235-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

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