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Kodak M6B Service Manual

Kodak M6B Service Manual

Rp x-omat processor
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See also: Instruction and Installation Manual
Publication No. 246628
February 1992
SERVICE MANUAL
for the
KODAK RP X-OMAT PROCESSOR, Model M6B
ID: p048_0086da
Graphic not found in Library
© Eastman Kodak Company, 1992

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  • Page 1 Publication No. 246628 February 1992 SERVICE MANUAL for the KODAK RP X-OMAT PROCESSOR, Model M6B ID: p048_0086da Graphic not found in Library © Eastman Kodak Company, 1992...

  • Page 2: Table Of Contents

    Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

  • Page 3: Description Page

    Description Page Blower Impeller Shaft ........................... 2-22 Blower Drive Belt ..........................2-23 Air Plenum ............................2-26 Dryer Temperature Control Knob ......................2-27 Dryer Transport Pulleys........................2-28 Drive Pulley............................2-29 Dryer Drive Belt ............................ 2-30 Roller Support ............................2-32 Heater ..............................2-33 Plumbing ..............................
  • Page 4 BLANK PAGE 246628...

  • Page 5: Specifications

    CHAPTER 1 Specifications Table of Contents Description Page Introduction................................ 1-3 Dimensions and Weights ..........................1-4 Electrical Requirements ........................... 1-5 Basic Requirements ............................. 1-5 Standard Service Options..........................1-5 Water and Drain Requirements ........................1-6 Water Supply ............................... 1-6 Drain................................1-6 Environmental Requirements .......................... 1-7 Room Temperature-Ambient ........................
  • Page 6 BLANK PAGE 246628...

  • Page 7: Introduction

    This publication is part of a series of instruction books that provides technical support information on the KODAK RP X-OMAT Processor. For the ease of referencing and reordering the other publications, the following chart provides the part numbers for each of the X-OMAT M6B publications.

  • Page 8: Dimensions And Weights

    SECTION 2 Dimensions and Weights Table 1 Dimensions and Weight of the Processor Description Crated Uncrated Length 90.2 cm (35.5 in.) 63.5 cm (25 in.) Without feed tray 97.8 cm (38.5 in.) With feed tray Width 72.4 cm (28.5 in.) 76.2 cm (30 in.) Height 152.4 cm (60 in.)

  • Page 9: Electrical Requirements

    SECTION 3 Electrical Requirements Basic Requirements • 30 A, single-phase or three-phase, 2- or 3-wire service, earth ground required. • Main Power Disconnect (wall-mounted, not furnished). The main power disconnect switch must consist of a minimum 2-pole thermo-magnetic circuit breaker with solid neutral and common trip, or a fused disconnect switch.

  • Page 10: Water And Drain Requirements

    SECTION 4 Water and Drain Requirements Water Supply NOTE If the upper limit of the water supply temperature to the processor is exceeded, the developer temperature may not be controlled correctly. A water chiller may be required. Processor Supply (1) Temperature: 4° to 32°C (40° to 90°F) (2) Pressure: 172.35 to 448.11 kPa (25 to 65 psi) Install regulator if required.

  • Page 11: Environmental Requirements

    SECTION 5 Environmental Requirements Room Temperature-Ambient • Temperature: 15° to 30°C (59° to 86°F) • Humidity: 15% to 76% NOTE If the upper limit of the room ambient temperature is exceeded, the developer temperature may not be controlled correctly. A water chiller may be required. Air and Heat Air Exhaust (full load) (1) Volume: 1.9 m...
  • Page 12 BLANK PAGE 246628...

  • Page 13: Servicing Procedures

    CHAPTER 2 Servicing Procedures Table of Contents Description Page Roller Transport ..............................2-2 Overview ..............................2-2 Feed Shelf and Film Guide ......................... 2-3 Adjusting the Height of the Feed Shelf ....................2-3 Aligning the Film Guide ........................2-3 Crossover Assemblies ..........................2-4 Adjusting the Side Plates for Squareness ...................
  • Page 14 Description Page Adjusting the Blower Drive Belt..................... 2-24 Air Plenum ..............................2-26 Removing and Replacing the Air Plenum .................... 2-26 Dryer Temperature Control Knob ........................ 2-27 Setting the Dryer Temperature Control Knob ..................2-27 Dryer Transport Pulleys ..........................2-28 Removing and Replacing the Dryer Transport Pulley ................. 2-28 Drive Pulley ..............................

  • Page 15: Roller Transport

    SECTION 1 Roller Transport Overview DEVELOPER/ FIXER/WASH SQUEEGEE DETECTOR FIXER CROSSOVER ASSEMBLY CROSSOVER CROSSOVER FEED TRAY WASH RACK FIXER RACK DEVELOPER RACK DRYER TRANSPORT RECEIVING H048_0154DA Figure 3 Drive-side View of Roller Transport 246628...

  • Page 16: Feed Shelf And Film Guide

    Feed Shelf and Film Guide Adjusting the Height of the Feed Shelf DETECTOR Loosen the 5 SCREWS. See Figure 5. CROSSOVER ENTRANCE Approximately Adjust the FEED SHELF for the correct ROLLERS 1 mm (1/16 in.) height. See Figure 4. Tighten the 5 SCREWS. Aligning the Film Guide Check that the height adjustment of the FEED SHELF is correct.

  • Page 17: Crossover Assemblies

    Crossover Assemblies Adjusting the Side Plates for Squareness Remove the DETECTOR CROSSOVER GUIDE ASSEMBLY from the processor. SHOE Set the DETECTOR CROSSOVER ASSEMBLY on a flat surface as shown. Loosen the SCREWS and the NUTS of the TIE RODS. Check the SIDE PLATES for squareness against the flat surface.

  • Page 18: Installing The Detector Switches

    Detector Switches (S7, S8) Installing the Detector Switches Install the new DETECTOR SWITCH into the same position. Checking the Clearance Check the clearance between the MAGNET and the DETECTOR SWITCH S7. The clearance should be 1.6 - 3.2 mm (1/16 - 1/8 inch). Loosen the SCREW, and adjust the MAGNET as necessary on the DETECTOR ASSEMBLY.
  • Page 19 Lower the BRACKET and SWITCH ASSEMBLY until the REPLENISHER PUMP begins to operate. The REPLENISHER INDICATORS show replenishment solution moving. Raise the BRACKET and SWITCH ASSEMBLIES until the REPLENISHMENT PUMP stops. MOUNTING SCREW Raise the BRACKET and SWITCH ASSEMBLIES an additional 3.2 mm ( ⁄ inch).

  • Page 20: Rack Assemblies

    Rack Assemblies Adjusting the Tension of the Chain Check the CHAIN tension after the RACK has been immersed in solution. Check that the RACK is at relatively the same temperature as the solutions in the tanks. Loosen the 4 HOLDING SCREWS. Hold the RACK assembly above the work surface.

  • Page 21: Resilient G Roller (Developer And Fixer Racks)

    Resilient G Roller (Developer and Fixer Racks) Removing and Replacing the G Roller Remove the SPRING from both ends on the top of the RACK. See Figures 12 and 13. Remove the SCREWS, WASHERS, GEAR, SPACERS, and BEARINGS from the outside of both SIDE PLATES.
  • Page 22 SPACER KEYWAY SPACER WASHER CHAIN SPACER THRUST WASHER SCREW LOCK WASHER BEARING SPACER GEAR SCREW SPRING WASHER LOCK WASHER H048_0126DCB H048_0126DA Figure 13 Disassembling the G Roller 2-10 246628...

  • Page 23: Resilient Pressure Drive Roller (Wash Rack)

    Resilient Pressure Drive Roller (Wash Rack) Removing and Replacing the Drive Roller Remove the following: • TIE ROD SHAFTS • SCREWS, WASHERS, GEAR, SPACERS, and BEARINGS from the outside of both SIDE PLATES. See Figure 14. Rotate the KEYWAY to the up position. See Figure 14. Pull the ROLLER to the non-drive side and remove the KEY from the SPROCKET.

  • Page 24: Turnaround Assembly

    Turnaround Assembly Disassembling the Turnaround Assembly NOTE Figure 15 shows a WASH RACK; however, the procedure is the same for the disassembly of all RACKS. Remove: See Figures 15 and 16. • EXIT GUIDE SHOE and the BRACKETS • The ROLLER above the GUIDE SHOE •...
  • Page 25 ‘‘A’’ ROLLER ‘‘A’’ ROLLER ‘‘B’’ ROLLER GUIDE SHOE H048_0156DCA H048_0156DA Figure 16 Disassembling the Turnaround Assembly 246628 2-13...

  • Page 26: B Roller

    B Roller Removing and Replacing the B Roller Remove the ROLLER from the SHAFT. Pull the BEARING with the SHAFT. Install the ROLLER onto the SHAFT. Check that the CHAIN has the correct tension. See Figure 18. Checking the Guide Shoes Check that the LONGER TIPS, are in the direction of film travel.

  • Page 27: Main Drive

    SECTION 2 Main Drive Main Drive Chain SETSCREW Moving parts. MOTOR Aligning the Drive Chain SHAFT SPROCKET Disconnect the main power. Loosen the 2 SETSCREWS on the MOTOR SHAFT SPROCKET. Move the SPROCKET into alignment with the DRIVE SHAFT SPROCKET. Tighten the 2 SETSCREWS.

  • Page 28: Main Drive Motor

    Main Drive Motor Dangerous voltage. Removing the Main Drive Motor SETSCREW MOTOR Disconnect the main power. SHAFT Loosen the 2 MOTOR MOUNTING BOLTS. SPROCKET See Figure 21 on page 2-16. Remove the DRIVE SPROCKET and CHAIN. Disconnect CONNECTOR P18 from J18. See Figure 20.

  • Page 29: Drive Shaft Assembly

    Drive Shaft Assembly Removing the Drive Shaft Assembly Moving parts. Disconnect the main power. Remove the GUARDS. Release the tension of the DRYER DRIVE BELT. See the figure. BELT LOCKING SCREW ADJUSTING SCREW LOCKNUT ADJUSTING ROLLER SCREW KNOB H048_0093BCA ASSEMBLY H048_0093BA TUBE Figure 22 Adjusting the Tension of the Dryer Belt...
  • Page 30 Remove the SCREWS that hold each BEARING SUPPORT. NOTE Do not remove or adjust the 4 SETSCREWS on the BEARING SUPPORT. Lift the CHAIN off the MOTOR SPROCKET. Remove the MAIN DRIVE ASSEMBLY from the processor. Remove the COLLAR from each end of the DRIVE SHAFT.

  • Page 31: Dryer

    SECTION 3 Dryer Loosen the 2 SETSCREWS to remove the Blower Assembly PULLEY from the BLOWER ASSEMBLY. Install the PULLEY onto the new BLOWER Removing the Blower Assembly ASSEMBLY. Remove the BLOWER MOTOR COVER from Install the new BLOWER ASSEMBLY using the BLOWER DRIVE MOTOR.

  • Page 32: Inner And Outer Bearings

    Inner and Outer Bearings Removing the Inner Bearings BLOWER MOTOR COVER Moving parts. Disconnect the main power. Remove the BLOWER MOTOR COVER. LOCK WASHER (2) Loosen the BLOWER DRIVE MOTOR WASHER (2) MOUNTING BOLTS. INNER NUT (2) Remove the BLOWER DRIVE BELT. BEARING Loosen the 2 SETSCREWS on the BLOWER DRIVE BELT PULLEY.

  • Page 33: Removing The Outer Bearing

    Removing the Outer Bearing Moving parts. Disconnect the main power. HOUSING COVER Remove the OUTER BEARING COVER. Loosen the 2 SETSCREWS on the OUTER BEARING. Remove the 2 NUTS, 2 WASHERS, and 2 LOCK WASHERS. Remove the OUTER BEARING. Reverse the procedure to install a new OUTER BEARING.

  • Page 34: Blower Impeller Shaft

    Blower Impeller Shaft Removing and Replacing the Blower Impeller Shaft Moving parts. Disconnect the main power. Loosen the BLOWER MOTOR and remove the BLOWER BELT. Loosen the 2 SETSCREWS on the BLOWER DRIVE BELT PULLEY. Remove the BLOWER DRIVE BELT PULLEY. Loosen the INNER BEARING SETSCREWS.

  • Page 35: Blower Drive Belt

    Blower Drive Belt Removing the Blower Drive Belt Moving parts. Disconnect the main power. Loosen the 3 MOTOR MOUNTING BOLTS. Move the MOTOR to loosen the BLOWER BELT. Install the new BLOWER BELT, and adjust the alignment and tension of the BLOWER BELT by doing the following procedures.

  • Page 36: Aligning The Blower Drive Belt

    Aligning the Blower Drive Belt Moving parts. Disconnect the main power. Loosen the 2 BLOWER DRIVE BELT PULLEY SETSCREWS. Move the PULLEY to provide the correct alignment. See Figure 29 on page 2-23. Tighten the 2 PULLEY SETSCREWS. Adjusting the Blower Drive Belt Moving parts.
  • Page 37 BLOWER DRIVE BELT BLOWER MOTOR MOTOR MOUNTING BOLTS H048_0115CCA H048_0115CA Figure 30 Aligning the Blower Drive Belt 246628 2-25...

  • Page 38: Air Plenum

    Air Plenum Removing and Replacing the Air Plenum Remove: • THERMISTOR PLENUM • EXHAUST HOSE • AIR PLENUM. THERMISTOR Install: • AIR PLENUM • EXHAUST HOSE • THERMISTOR ASSEMBLY use SILASTIC SEALANT RTV 102 or equivalent. EXHAUST HOSE H048_0132CCA H048_0132CA Figure 31 Removing the Thermistor, Exhaust Hose, and Air Plenum 2-26...

  • Page 39: Dryer Temperature Control Knob

    Dryer Temperature Control Knob Setting the Dryer Temperature Control Knob Unlock the DRYER TEMPERATURE CONTROL KNOB by rotating the LOCKING RING counterclockwise approximately ⁄ turn. Rotate the DRYER TEMPERATURE CONTROL KNOB fully counterclockwise Loosen the 2 SETSCREWS on the DRYER TEMPERATURE CONTROL KNOB. Remove the DRYER TEMPERATURE CONTROL KNOB.

  • Page 40: Dryer Transport Pulleys

    Dryer Transport Pulleys Moving parts. Removing and Replacing the Dryer Transport Pulley Disconnect the main power. Note the position of the PULLEY on the SHAFT and remove the PULLEY. Wet the new PULLEY with hot water. Install the new PULLEY onto the SHAFT into the same position as noted in Step 2. SHAFT PULLEY H048_0152ECA...

  • Page 41: Drive Pulley

    Drive Pulley Moving parts. Removing the Drive Pulley Disconnect the main power. Loosen the LOCK NUT on the ADJUSTING SCREW. See Figure 35 on page 2-30. Loosen the LOCKING PIVOT SCREW. Rotate the ADJUSTING SCREW to remove the tension from the DRIVE BELT. Slide the BELT off the DRIVE PULLEY and remove the PIN and the DRIVE PULLEY.

  • Page 42: Dryer Drive Belt

    Dryer Drive Belt Moving parts. Removing the Dryer Drive Belt Disconnect the main power. Loosen the LOCK NUT on the ADJUSTING SCREW. Loosen the LOCKING PIVOT SCREW. Rotate the ADJUSTING SCREW to remove the tension from the DRYER DRIVE BELT. Remove the AIR TUBES.

  • Page 43: Adjusting The Tension Of The Dryer Drive Belt

    Adjusting the Tension of the Dryer Drive Belt Moving parts. Check that: • the processor is operating • the DRYER TEMPERATURE CONTROL KNOB is in the full counterclockwise position • the DRYER is cool. Adjust the tension of the DRYER DRIVE BELT by doing the following: •...

  • Page 44: Roller Support

    Roller Support Moving parts. Removing a Roller Support Disconnect the main power. Remove the necessary AIR TUBES and ROLLER ASSEMBLIES. Rotate the SUPPORT as you pull it from the SIDE PLATE. To remove a broken SUPPORT, use a PUNCH to drive it out. DRIVE-SIDE SUPPORTS: Install the SUPPORTS with the openings toward the BELT and facing each other.

  • Page 45: Heater

    Heater Dangerous voltage. Removing and Replacing the Heater Disconnect the main power. See Figure 38 on page 2-34. Remove: • AIR TUBES • ROLLERS • GRILL ASSEMBLY • HEATER ASSEMBLY. Disconnect the WIRES. Replace the defective HEATER. Reverse the procedure to install the HEATER ASSEMBLY. NOTE When first turned on, the HEATER will give off an odor.
  • Page 46 WIRES HEATER ASSEMBLY GRILL H048_0150DCA ASSEMBLY H048_0150DA Figure 38 Removing the Heater 2-34 246628...

  • Page 47: Plumbing

    SECTION 4 Plumbing Recirculation Pump Dangerous voltage. Removing and Replacing the Recirculation Pump Disconnect the main power. Remove the SPLASH COVER over the PUMP. See Figure 39 on page 2-36. Disconnect the CONNECTOR P11 from the ELECTRICAL BOX. Use PINCH CLAMPS on the TUBING to prevent solution from leaking. Disconnect the TUBING from the RECIRCULATION PUMP.
  • Page 48 INNER HOUSING MOUNTING O-RING BOLT OUTER HOUSING WING IMPELLER SPLASH H048_0134DCA COVER H048_0134DA Figure 39 Removing the Recirculation Pump 2-36 246628...

  • Page 49: Replenishment Check Tubes And Valves

    Replenishment Check Tubes and Valves Setting the Replenishment Rate REPLENISHMENT VALVE Remove the RECEIVING-END ACCESS PANEL from the processor. Place a GRADUATED CYLINDER under the REPLENISHMENT CHECK TUBE. REPLENISHMENT Turn the REPLENISHMENT VALVE to the CHECK TUBE ‘‘ON’’ position. Press the REPLENISHMENT SWITCH for 13 seconds.
  • Page 50 Figure 42 Adjusting the Replenishment Rate NOTE Refer to the manufacturer’s specifications, for the film and chemicals being used. For operating temperatures and replenishment rates, refer to the KODAK RP X-OMAT Processor Service Bulletin No. 30 in this manual. 2-38...

  • Page 51: Replenishment Pump

    Replenishment Pump Dangerous voltage. Removing the Replenishment Pump Disconnect the main power. Use PINCH CLAMPS on the TUBING to prevent the solution from draining. Disconnect PLUG P19 at J19. Remove the MOUNTING SCREWS and the MOTOR. Disassemble the PUMP as shown in Figure 43. Replace parts as necessary. Reverse the procedure to install the REPLENISHMENT PUMP.

  • Page 52: Developer Temperature Control System

    Developer Temperature Control System Dangerous voltage. Removing and Replacing the Developer Heater Disconnect the main power. Drain the DEVELOPER TANK or use PINCH CLAMPS on the 2 TUBES to the THERMOWELL. Disconnect the CONNECTOR P12 at the ELECTRICAL BOX. A small amount of liquid may spill. Remove the DEVELOPER HEATER from the THERMOWELL.

  • Page 53: Removing And Replacing The Developer Over-Temperature Thermostat

    Removing and Replacing the Developer Over-Temperature Thermostat Drain the DEVELOPER TANK or use PINCH CLAMPS on the 2 TUBES to the THERMOWELL. Disconnect the DEVELOPER OVER-TEMPERATURE THERMOSTAT at CONNECTOR P16 at the ELECTRICAL BOX. A small amount of liquid may spill. Remove the DEVELOPER OVER-TEMPERATURE THERMOSTAT from the THERMOWELL.

  • Page 54: Removing The Developer Thermistor

    Removing the Developer Thermistor Drain the DEVELOPER TANK or use PINCH CLAMPS on the 2 TUBES to the THERMOWELL. Disconnect the DEVELOPER THERMISTOR at CONNECTOR P17 at the ELECTRICAL BOX. A small amount of liquid may spill. Remove the DEVELOPER THERMISTOR from the THERMOWELL. See the figure. Install a new DEVELOPER THERMISTOR.

  • Page 55: Developer Filter

    Developer Filter The DEVELOPER FILTER CANISTER is pressurized when the processor is energized. Removing and Replacing the Developer Filter Deenergize the processor before proceeding. Turn the CAP counterclockwise until it stops. Rotate the TABS counterclockwise to disengage the LOCKS. Lift off the CAP. Remove and discard the old FILTER.
  • Page 56 BLANK PAGE 2-44 246628...

  • Page 57: Electrical

    SECTION 5 Electrical Developer Temperature Control Adjusting the Developer Temperature Remove the RECEIVING BIN ACCESS PANEL to gain access to the ELECTRICAL BOX. Possible damage from electrostatic discharge. Use an ESD wrist strap. See Figure 48 on page 2-47. Do the following to check for 9 ±0.1 V dc between TP5 and TP10: •...
  • Page 58 IMPORTANT All PANELS and COVERS must be installed on the processor and the developer temperature allowed to stabilize between each adjustment. Using a THERMOMETER of known accuracy, measure the temperature of the DEVELOPER, 150 mm (6 in.) below the surface. NOTE Measure the temperature in the same place each time you do this procedure.
  • Page 59 ELECTRICAL 100 CIRCUIT BOARD TP10 R-63 R-82 H048_0137ECA H048_0137EA Figure 48 Adjusting the Developer Temperature Potentiometer, R82 246628 2-47...

  • Page 60: Developer Temperature Meter

    Developer Temperature Meter Zero Adjustment of the Developer Temperature Meter Possible damage from electrostatic discharge. Use an ESD wrist strap. See Figures 49 and 50. On the 100 CIRCUIT BOARD, do the following: • Move the MTR SWITCH S1 to the ZERO position Check that the DEVELOPER TEMPERATURE METER reads 00.0.
  • Page 61 ELECTRICAL Clear Time Potentiometer R-2 100 CIRCUIT BOARD TP10 TP11 MTR SWITCH S-1 MTR SWITCH R-83 MTR SWITCH S-2 H048_0137ECB H048_0137EA Figure 50 Setting Switches S1 and S2, Rotating Potentiometer R-83 and R-2 246628 2-49...

  • Page 62: Film Clear Time Circuit

    Calibrating the Meter-To-Tank Temperature Possible damage from electrostatic discharge. Use an ESD wrist strap. Check that the DEVELOPER TEMPERATURE METER zero adjustment is correct. See the previous procedure. Turn the DRYER TEMPERATURE CONTROL KNOB fully counterclockwise Allow 20 - 30 minutes for the processor to stabilize at the set-point temperature. reach its normal operating temperature.

  • Page 63: Setting The Film Clear Time

    Setting the Film Clear Time Rotate the DRYER TEMPERATURE SWITCH CONTROL KNOB fully counterclockwise Press and release the RUN SWITCH or the REPLENISHMENT SWITCH. NOTE The processor is adjusted at the factory to operate in the RUN mode for approximately 2.0 minutes. The total film clear time adjustment range is 1 minute 12 seconds to 3 minutes 30 seconds.

  • Page 64: Flooded Replenishment

    Flooded Replenishment This feature is designed for low film usage. It allows for replenishment of the developer and fixer solutions each time the processor comes out of the STANDBY mode. Possible damage to electronics from electrostatic discharge. Use an ESD wrist strap. Adjusting the Settings of the Replenishment Switches NOTE •...
  • Page 65 ELECTRICAL 100 CIRCUIT BOARD POTENTIOMETER R1 SWITCH 2 H048_0137ECC H048_0137EA Figure 53 Setting Switches on the 100 Circuit Board 246628 2-53...
  • Page 66 BLANK PAGE 2-54 246628...

  • Page 67: Periodic Maintenance

    CHAPTER 3 Periodic Maintenance Table of Contents Description Page Preventive Maintenance Procedures ......................3-3 Maintaining Your Processor ......................... 3-3 Preventive Maintenance Schedule ........................3-4 Preventive Maintenance Checklist ........................3-5 Film Guide Assembly........................... 3-5 Detector Crossover and Crossover Assemblies..................3-5 Rollers ..............................3-5 Gears ..............................

  • Page 68: Description Page

    Description Page Blower Belt..............................3-8 Pulleys, Blower, and Blower Motor......................3-8 Lubrication Table .............................. 3-9 246628...

  • Page 69: Preventive Maintenance Procedures

    SECTION 1 Preventive Maintenance Procedures Maintaining Your Processor To provide for maximum operation of the processor, it is important that you check all parts of the processor for: • Condition • Cleanliness • Adjustment • Lubrication. This section provides you with additional care and cleaning instructions that are not in the Operator Manual. Make sure that you follow all the care and cleaning, and preventive maintenance procedures in the Operator Manual.

  • Page 70: Preventive Maintenance Schedule

    SECTION 2 Preventive Maintenance Schedule For more details on how to adjust parts for position, alignment, and tension, see Section 2 of this manual. ITEM TO CHECK WEEKLY MONTHLY Film Guide Assembly Detector/Crossover Assemblies Rollers Gears Guide Shoes Bearings Brackets Nuts Squeegee Assembly Rollers...

  • Page 71: Preventive Maintenance Checklist

    SECTION 3 Preventive Maintenance Checklist Component Checkout Procedure Film Guide Assembly (1) Check the bottom of the FILM GUIDE ASSEMBLY for corrosion and dirt. Remove all corrosion or dirt found. (2) Check the top of the FEED STAND for corrosion and dirt. Remove all corrosion or dirt found.

  • Page 72: Squeegee Assembly

    Component Checkout Procedure Squeegee Assembly Rollers (1) Check that the DRIVEN ROLLERS and IDLER ROLLERS rotate freely. (2) Check that the ROLLERS are clean and smooth. Gears (1) Check the GEARS of the ROLLERS for broken TEETH. Install new ROLLERS if necessary. (2) Check the ROLLERS for wear and burrs.

  • Page 73: Turnaround Assemblies

    Component Checkout Procedure Springs (1) Check the SPRINGS for cleanliness and wear. Install new SPRINGS if necessary. (2) Check that the SPRINGS are correctly positioned. (3) Check that the SPRINGS are adjusted for the correct tension. Rewet Rollers (1) Check that the REWET ROLLER touches the ROLLERS above and below it.

  • Page 74: Flow Of Water To The Processor

    Component Checkout Procedure Flow of Water to the Processor (1) Check the flow of water. It should take approximately 2 minutes and 30 seconds to fill the WASH TANK with the RACK ASSEMBLY installed. Chemical Replenishment (1) Check for the correct replenishment rates. See Service Bulletin No.

  • Page 75: Lubrication Table

    12-ounce tubes of GREASE TL-2324 may be †One-ounce of SAE No. 20 MOTOR OIL TL2199 ordered from Parts Services, Eastman Kodak may be ordered from Parts Services, Eastman Kodak Company, 800 Lee Road, Rochester, New York Company, 800 Lee Road, Rochester, New York 14650.
  • Page 76 BLANK PAGE 3-10 246628...

  • Page 77: Diagnostics

    M6B Processor, Wiring Diagram, Sheet 2 of 3..................4-72 M6B Processor, Wiring Diagram, Sheet 3 of 3..................4-73 M6B Processor, 100 Board Schematic Diagram, Sheet 1 of 3............4-74 M6B Processor, 100 Board Schematic Diagram, Sheet 2 of 3............4-75 M6B Processor, 100 Board Schematic Diagram, Sheet 3 of 3............

  • Page 152: Diagrams

    M6B Processor, Transformer Connections BUILDING NOMINAL SUPPLY FREQUENCY CONNECTION MEASURED SUPPLY POWER SYSTEM VOLTAGE (Hz) DIAGRAM VOLTAGE 3 Phase Neutral 3 WIRE 120V.L-N/208V.L-L 120/208 104/180-127/220 127V.L-N/220V.L-L 115/199-123/213 127/220 124/215-140/242 PROCESSOR Single Phase 2 WIRE 198-216 220V.L-L 240V.L-L 217-242 226-254 50/60...
  • Page 153 SOLS., SF. SOLS., SF. SOLS., SF. LT. 120V LT. 120V LT. 120V DEV. HTR. DEV. HTR. DEV. HTR. MTRS. ETC. MTRS. ETC. MTRS. ETC. HTRS. HTRS. HTRS. 240V 240V 240V 240V 240V 240V REMOVE METAL STRAP H2-H3 REMOVE METAL STRAP H2-H3 ADD WIRE JUMPERS: 12 TO 4 ADD WIRE JUMPERS: N TO H1 ADD WIRE JUMPERS: N TO H1...
  • Page 154 SOLS., SF. SOLS., SF. SOLS., SF. LT. 120V LT. 120V LT. 120V DEV. HTR. DEV. HTR. DEV. HTR. MTRS. ETC. MTRS. ETC. MTRS. ETC. HTRS. HTRS. HTRS. 240V 240V 240V 240V 240V 240V REMOVE METAL STRAP H2-H3 REMOVE METAL STRAP H2-H3 ADD WIRE JUMPERS: N TO H1 ADD WIRE JUMPERS: N TO H1 ADD WIRE JUMPERS: 12 TO 4...
  • Page 155 H048_0032ECA H048_0032EA Figure 57 Developer Circulation Plumbing Diagram 4-80 Order by Part Number 246628...
  • Page 156 Developer Circulation Plumbing Diagram Item Part No. Description Qty. Notes 240811 Tank Assembly............Tanks shown separately here for illustrative purposes only 532378 O-Ring ............... 532379 Washer ..............562602 Plug - Gland Sealing..........246808 Clamp - Hose ............246801 Clamp - Hose ............333961 Clip - Nozzle .............
  • Page 157 P048_0033ECA H048_0033EA Figure 58 Fixer Circulation Plumbing Diagram 4-82 Order by Part Number 246628...
  • Page 158 Fixer Circulation Plumbing Diagram Item Part No. Description Qty. Notes 240811 Tank Assembly............Tanks shown separately here for illustrative purposes only 246801 Clamp - Hose ............246808 Clamp - Hose ............246800 Clamp - Hose ............464101 Tubing ............... 918889 Orifice - 0.220 ID ............
  • Page 159 H048_0034ECA H048_0034EA Figure 59 Wash Circulation Plumbing Diagram 4-84 Order by Part Number 246628...
  • Page 160 Wash Circulation Plumbing Diagram Item Part No. Description Qty. Notes 532378 O-Ring ............... 532379 Washer ..............Metal 562602 Plug - Gland Sealing..........333440 Tubing - Flared ............333432 Tubing - Formed ............333973 Tubing - Formed ............246808 Clamp - Hose ............186441 Connector - Tee ............
  • Page 161 3040sm_a.txt Kodak and X-Omat are trademarks. Customer Equipment Services Division EASTMAN KODAK COMPANY • ROCHESTER, N.Y. 14650 Printed in USA...

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