Summary of Contents for NCMT MAKINO A100-5XR-CD
- Page 1 Makino A100-5XR CD OPERATORS MANUAL MAKINO A100-5XR-CD WITH PROFESSIONAL 3 NC CONTROL...
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Page 2: Table Of Contents
Makino A100-5XR CD PAGE Power On & Reference Procedure Registering Tool Nº to Pot Nº Tool Offset Setting Datum or Zero Setting Interlocking Procedure Loading of Tools Into Spindle Manually Loading tools into magazine Wheel Dress Routine Using the Tool Magazine MDI Tool Change MDI B Axis move Manual Change of Erowa Pallet... -
Page 3: Power On & Reference Procedure
Makino A100-5XR CD Power On & Reference Procedure 1. Turn ISOLATOR On 2. Press CONTROL POWER ON button 3. Wait for EMG to go off at the bottom of the screen (takes approx 2 minutes) 4. Press the AUTO ZERO button 5. -
Page 4: Registering Tool Nº To Pot Nº
Makino A100-5XR CD Registering Tool Nº To Pot Nº The location of each tool in the magazine must be recorded on the Tool Data Screen. 1. Select CUSTOM display button 2. The Primary Operation Screen should be displayed 3. Use extension key (MS, FC, PO) button to find Tool Detail button Tool Detail Key Extension Keys 4. -
Page 5: Tool Offset Setting
Makino A100-5XR CD Entering Tool Length and Tool Radius 1. Select CUSTOM display button. 2. Use extension key (MS, FC, PO) button to find TOOL DETAIL button 3. Press TOOL DETAIL as previous 4. Press INPUT/DISPLY to highlight INPUT 5. Press DISPLAY SHIFT(soft key) to display H-VALUE or D-VALUE 6. -
Page 6: Datum Or Zero Setting
Makino A100-5XR CD Entering a known Program Zero Available In Any Mode. 1. Press OFFSET / SETTING button 2. Press WORK soft key 3. Page and cursor to relevant offset number 4. Highlight relevant axis to be set using cursor keys 5. - Page 7 Makino A100-5XR CD Setting A Program Zero To a Component Feature 1. Load and clamp a DTI into spindle 2. Using rapid buttons and pulse handle, clock a hole or spigot of known true position 3. Press OFFSET button 4. Press WORK soft key 5.
- Page 8 Makino A100-5XR CD For Z Axis Manually position end of test bar to a known face. Repeat steps 5 to 7 as previous page, take into account the length of the test bar, i.e. If the Z face is to be at zero and the test bar length is 150mm, the calculation should be: Z Pos from screen –...
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Page 9: Interlocking Procedure
Makino A100-5XR CD To Enter Operating Area Press MANUAL RELEASE button when GREEN AVAILABLE light is on Keeping button pressed , open operator door Note! If the green light is not on it is usually one of the following A) The coolant is still on B) A spindle is running C) The chip conveyor is running To Enter ATC Magazine... -
Page 10: Loading Tools Into Magazine
Makino A100-5XR CD Wheel Dress Routine’s Initial Dressing of Wheels This must be performed when you replace a worn grinding wheel with a new wheel: 1. Replace the worn wheel with the correct new wheel 2. Select the required program O6*** (e.g. T103 = O6103) 3. -
Page 11: Using The Tool Magazine
Makino A100-5XR CD Using The Tool Magazine NOTE: If the TLS alarms you will see a code flash in the display POT NO. & TOOL NO. It will read A18 000_. If at any point you enter the wrong figure press ‘C’ to reset alarms A18 0006 –... - Page 12 Makino A100-5XR CD To Call A Pot Number To The Drawer On the magazine control panel: 1. Press the POT key on the Number Pad 2. Enter the required POT number 3. Press TOOL SEARCH Key 4. (The tool is delivered to the drawer) 5.
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Page 13: Mdi Tool Change
Makino A100-5XR CD Main Spindle Tool Change In MDI 1. Reduce RAPID switch to minimum 2. Reduce FEEDRATE switch to zero 3. Select SINGLE BLOCK 4. Select MDI mode button 5. Press PROGRAM button 6. Key-in the following, G65 P9800 T101 (T101 is the tool we are selecting); 7. -
Page 14: Mdi B Axis Move
Makino A100-5XR CD Moving The B Axis In MDI 1. Reduce RAPID switch to minimum 2. Reduce FEEDRATE switch to zero 3. Select SINGLE BLOCK 4. Select MDI mode button 5. Press PROGRAM button 6. Key-in index position i.e. M11; G0 G90 B90. M10; 7. -
Page 15: Manual Change Of Erowa Pallet
Makino A100-5XR CD Manual Change of Erowa Pallet 1. Use JOG and HANDLE modes to move axes to a convenient load/unload position 2. Close operator door 3. Select M.D.I. mode 4. Press PROGRAM button 5. Key in M589; 6. Press INSERT button. 7. -
Page 16: Mdi Axis Movement
Makino A100-5XR CD Axis Move In MDI 1. Reduce RAPID switch to minimum 2. Reduce FEEDRATE switch to zero 3. Select MDI mode button 4. Select SINGLE BLOCK 5. Press PROGRAM button 6. Key-in axis movement i.e.G0 G90 G54 X 100. Y100.; 7. -
Page 17: Mid-Auto Manual Interrupt
Makino A100-5XR CD Mid Auto Manual Interruption 1. Press FEED HOLD 2. Press COOLANT ON/OFF to turn off coolant 3. Turn off dresser coolant (angle plate coolant) if in use 4. Ensure SPIDLE ENABLE light is off 5. Press SPINDLE STOP to stop main spindle 6. -
Page 18: Example Alarm & Alarm Recovery Procedure
Makino A100-5XR CD Alarm Recovery Procedure 1. Remedy problem 2. Press RESET on main panel for NC alarm 3. Press ALARM RESET M/C button for machine alarm 4. Select JOG or RAPID mode 5. Select Z axis button 6. Press '+' button to retract spindle 7. -
Page 19: Alarm History
Makino A100-5XR CD Alarm History Press CUSTOM button Use (MS, FC or PO) soft key to find ALARM soft key Press ALARM soft key Press ALARM RECORD soft key The last 20 alarms are displayed, number one being the last one. -
Page 20: Editing
Makino A100-5XR CD Program Editing Main Program Number is preceded by the letter O. Program ends M30. Sub Program Number is preceded by the letter O. Program ends M99. TO LOAD PROGRAM 1. EDIT mode 2. PRGRM button 3. Key-in program number e.g.O1234 4. - Page 21 Makino A100-5XR CD TO SEE DIRECTORY 1. EDIT mode 2. PROGRAM button 3. DIR soft key 4. Use arrow soft keys to page through directory TO PROGRAM SEARCH 1. MEM or EDIT 2. PROGRAM button 3. Key-in program number 4. Cursor down TO ADDRESS SEARCH 1.
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Page 22: Tool Life Management
Makino A100-5XR CD Tool Life Management Tool life monitoring can be set up by entering the initial tool life and remaining tool life into the CUSTOM TOOL DATA page, and then activating the Tool Life system on the TOOL MONITOR Page: 1. -
Page 23: Spindle Load Monitoring
Makino A100-5XR CD Spindle Load Monitoring The cutting load can be monitored and an alarm generated if the load exceeds the maximum expected load. learn The Makino can the loads exerted during normal cutting and automatically set the maximum allowed load to a percentage higher. The maximum load is normally set at 125% of the maximum cutting load To set SL values automatically: 1. -
Page 24: G Codes
Makino A100-5XR CD G Codes RAPID FEED (LINEAR) CW FEED CCW FEED DWELL EXACT STOP DATA SETTING DATA SETTING CANCEL POLAR CO-ORDINATE COMMAND: CANCEL POLAR CO-ORDINATE COMMAND PLANE SELECTION: PLANE SELECTION: PLANE SELECTION: IMPERIAL INPUT METRIC STORED STROKE CHECK FUNCTION: ON STORED STROKE CHECK FUNCTION: OFF REFERENCE POINT RETURN CHECK RETURN TO REFERENCE POINT... - Page 25 Makino A100-5XR CD WORK CO-ORDINATE SYSTEM SELECTION 4 WORK CO-ORDINATE SYSTEM SELECTION 5 WORK CO-ORDINATE SYSTEM SELECTION 6 ONE DIRECTIONAL POSITIONING EXACT STOP MODE AUTOMATIC CORNER OVERRIDE MODE TAPPING MODE CUTTING MODE CO-ORDINATE SYSTEM ROTATION CO-ORDINATE SYSTEM ROTATION: CANCEL FIXED CYCLE: HIGH SPEED DRILLING FIXED CYCLE: REVERSE TAPPING...
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Page 26: M Codes
Makino A100-5XR CD M CODES PROGRAM STOP OPTIONAL STOP END OF PROGRAM SPINDLE START IN CW DIRECTION SPINDLE START IN CCW DIRECTION SPINDLE STOP AUTOMATIC TOOL CHANGE MIST COOLANT OR AIR BLOW ON NOZZLE COOLANT ON COOLANT OFF 4TH AXIS CLAMP 4TH AXIS UNCLAMP 5TH AXIS CLAMP 5TH AXIS UNCLAMP... - Page 27 Makino A100-5XR CD WORK AUTO MEASURING, SPARE TOOL CALL WORK AUTO MEASURING, PALLET UNLOAD PRIOR TOOL CHECK MODE TOOL DATA REGISTER MODE OFF AC. SL VALUE TEMPORARY ALTER MODE ON AC. SL VALUE TEMPORARY ALTERATION TL REMAIN. DATA REGISTER MODE ON SL COEFFICIENT SETTING 125% SL COEFFICIENT SETTING 150% SL COEFFIECIENT SETTING 200%...
- Page 28 Makino A100-5XR CD REVOLV LIGHT 1 ON NO READY PALLET REVOLV LIGHT 2 ON NO READY PALLET PALLET 1 LOAD CHECK AUTO. MEASURING APPROACH MODE AUTO. MEASURING FAST FEED MODE SPARE TOOL REGISTER MODE ON TOOL DATA DELETE MODE ON PALLET 2 LOAD CHECK THROUGH TOOL COOLANT ON SHOWER COOLANT ON...
- Page 29 Makino A100-5XR CD M302 FIN CHECK FOR M303 OR M304 M303 SPINDLE CW WITHOUT WAITING FIN M304 SPINDLE CCW WITHOUT WAITING FIN M307 COOLANT AND SPDL PAUSE AND STORE M308 COOLANT AND SPINDLE RECOVER M312 COOLANT STOP AND STORE M313 COOLANT RECOVER M315 OILMATIC OFF...
- Page 30 Makino A100-5XR CD M583 USER I/O M-CODE M584 USER I/O M-CODE M585 USER I/O M-CODE M586 USER I/O M-CODE M587 USER I/O M-CODE M600 PALLET CHANGE SUB M CODE (09810, 09820) M601 B AXIS INDEX PROGRAM END (09811 - 09814) M602 DNC PROG END (ONE-TOUCH FUNCTION) M608...
- Page 31 Makino A100-5XR CD M750 IMM CLEANING AIR ON M751 IMM CLEANING AIR OFF M752 MIST COOLANT ON M753 WORK CLEAN COOL OR CLEAN AIR ON M754 BASE COOLANT ON M755 TELESCOPIC COVER COOLANT ON M756 AIR BLOW ON M757 TELESCOPIC COVER COOLANT OFF M758 WORK CLEAN COOL OR CLEAN AIR OFF...
- Page 32 Makino A100-5XR CD M910 WORK AUTO.MEASUR. M31 MODE CANCEL M911 MEASURING HEAD ALARM CHECK M913 RENISHAW RECEIVER COVER CLOSE M914 RENISHAW RECEIVER COVER OPEN M920 TOOL LENGTH MEASUR REGISTRATION M921 TOOL DIAMETER MEASUR REGISTRATION M922 M920, M921 ADDITION MODE M925 M926 MODE CANCEL M926 LC LING SENSOR OBSERVATION MODE...
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Page 33: Word Addresses
Makino A100-5XR CD ADDRESS FUNCTION FORMAT PROGRAM NUMBER. USED AS START OR O---- ENTRY POINT OF PROGRAMS OR SUB PROGRAMS SEQUENCE OR NUMBER N---- BLOCK IDENTIFICATION PREPARATORY FUNCTION MODE SELECTION 3 DIGIT X, Y AXIS COORDINATE WORDS *-----¨--- Z, B I,J,K INCREMENTAL ARC CENTRE FOR X,Y &...